2020 YAMAHA FJR1300AE brake pads

Table of contents
Safety information............................1-1
Description........................................2-1
Left view ..........................................2-1
Right view........................................2-2
Controls and instruments ................2-3
Instrument and control functions....3-1
Immobilizer system .........................3-1
Main switch/steering lock ...............3-2
Indicator lights and warning
lights ............................................3-3
Cruise control system .....................3-6
Multi-function meter unit .................3-9
D-mode (drive mode) ....................3-21
Handlebar switches.......................3-22
Clutch lever ...................................3-23
Shift pedal .....................................3-24
Brake lever ....................................3-24
Brake pedal ...................................3-25
ABS ...............................................3-25
Traction control system.................3-26
Fuel tank cap.................................3-28
Fuel................................................3-28
Fuel tank overflow hose ................3-30
Catalytic converter ........................3-30
Seats .............................................3-31
Adjusting the rider seat height ......3-32
Storage compartments .................3-34
Accessory box...............................3-35
Adjusting the headlight beams......3-36
Handlebar position ........................3-37
Opening and closing the cowling
vents ..........................................3-37
Rear view mirrors ..........................3-39
Adjusting the front and rear
suspension.................................3-39
Auxiliary DC jack ..........................3-44
Sidestand ......................................3-45
Ignition circuit cut-off system........3-45
Cornering lights .............................3-47For your safety – pre-operation
checks............................................... 4-1
Operation and important riding
points................................................. 5-1
Engine break-in ............................... 5-1
Starting the engine.......................... 5-2
Shifting ............................................ 5-4
Tips for reducing fuel
consumption................................ 5-5
Parking ............................................ 5-6
Periodic maintenance and
adjustment........................................ 6-1
Tool kit ............................................ 6-2
Periodic maintenance charts .......... 6-3
Periodic maintenance chart for the
emission control system.............. 6-3
General maintenance and
lubrication chart........................... 6-4
Removing and installing panels ...... 6-7
Checking the spark plugs ............. 6-10
Canister......................................... 6-11
Engine oil and oil filter cartridge ... 6-11
Why Yamalube .............................. 6-14
Final gear oil.................................. 6-15
Coolant ......................................... 6-16
Cleaning the air filter element ....... 6-18
Checking the engine idling
speed......................................... 6-19
Checking the throttle grip free
play ............................................ 6-20
Valve clearance ............................. 6-20
Tires .............................................. 6-21
Cast wheels .................................. 6-23
Clutch lever ................................... 6-24
Checking the brake lever free
play ............................................ 6-24
Brake light switches ...................... 6-25
Checking the front and rear
brake pads................................. 6-25
Checking the brake and clutch
fluid levels .................................. 6-26
Changing the brake and clutch
fluids .......................................... 6-28
UB96E2E0.book Page 1 Wednesday, September 18, 2019 10:21 AM

For your safety – pre-operation checks
4-1
4
EAU63441
Inspect your vehicle each time you use it to make sure the vehicle is in safe oper-
ating condition. Always follow the inspection and maintenance procedures and
schedules described in the Owner’s Manual.
WARNING
EWA11152
Failure to inspect or maintain the vehicle properly increases the possibility
of an accident or equipment damage. Do not operate the vehicle if you find
any problem. If a problem cannot be corrected by the procedures provided
in this manual, have the vehicle inspected by a Yamaha dealer.
Before using this vehicle, check the following points:
ITEM CHECKS PAGE
Fuel• Check fuel level in fuel tank.
• Refuel if necessary.
• Check fuel line for leakage.
• Check fuel tank overflow hose for obstructions, cracks
or damage, and check hose connection.3-28,
3-30
Engine oil• Check oil level in engine.
• If necessary, add recommended oil to specified level.
• Check vehicle for oil leakage.6-11
Final gear oil• Check vehicle for oil leakage. 6-15
Coolant• Check coolant level in reservoir.
• If necessary, add recommended coolant to specified
level.
• Check cooling system for leakage.6-16
Front brake• Check operation.
• If soft or spongy, have Yamaha dealer bleed hydraulic
system.
• Check brake pads for wear.
• Replace if necessary.
• Check fluid level in reservoir.
• If necessary, add specified brake fluid to specified level.
• Check hydraulic system for leakage.6-25,
6-26
Rear brake• Check operation.
• If soft or spongy, have Yamaha dealer bleed hydraulic
system.
• Check brake pads for wear.
• Replace if necessary.
• Check fluid level in reservoir.
• If necessary, add specified brake fluid to specified level.
• Check hydraulic system for leakage.6-25,
6-26
UB96E2E0.book Page 1 Wednesday, September 18, 2019 10:21 AM

Periodic maintenance and adjustment
6-4
6
EAU71372
General maintenance and lubrication chart
NO. ITEM
1*Diagnostic system
check• Perform dynamic inspection
using Yamaha diagnostic tool.
• Check the error codes.√√√√√√
2*Air filter element• Clean.√√
• Replace.√√
3*Clutch• Check operation, fluid level and
vehicle for fluid leakage.√√√√√
4*Front brake• Check operation, fluid level,
and for fluid leakage.
• Replace brake pads if neces-
sary.√√√√√√
5*Rear brake• Check operation, fluid level,
and for fluid leakage.
• Replace brake pads if neces-
sary.√√√√√√
6*Brake hoses• Check for cracks or damage.√√√√√
• Replace. Every 4 years
7*Brake fluid• Change. Every 2 years
8*Wheels• Check runout and for damage.
• Replace if necessary.√√√√
9*Tires• Check tread depth and for
damage.
• Replace if necessary.
• Check air pressure.
• Correct if necessary.√√√√√
10*Wheel bearings• Check bearing for looseness or
damage.√√√√
11*Swingarm pivot
bearings• Check operation and for exces-
sive play.√√√√
12*Steering bearings• Check bearing assemblies for
looseness.
√√ √
• Moderately repack with lithium-
soap-based grease.√√
X 1000 km CHECK OR
MAINTENANCE JOB
X 1000 mi
ODOMETER
READINGS
ANNUAL CHECK
110203040
0.66121824
UB96E2E0.book Page 4 Wednesday, September 18, 2019 10:21 AM

Periodic maintenance and adjustment
6-25
6
EAU36505
Brake light switches
The brake light should come on just
before braking takes effect. The brake
light is activated by switches connect-
ed to the brake lever and brake pedal.
Since the brake light switches are
components of the anti-lock brake sys-
tem, they should only be serviced by a
Yamaha dealer.
EAU22393
Checking the front and rear
brake pads
The front and rear brake pads must be
checked for wear at the intervals spec-
ified in the periodic maintenance and
lubrication chart.
EAU43432Front brake pads
The front brake calipers are equipped
with two sets of brake pads.
Each front brake pad is provided with a
wear indicator groove, which allows
you to check the brake pad wear with-
out having to disassemble the brake.
To check a brake pad for wear, check
its wear indicator groove. If a brake
pad has worn to the point that the wear
indicator groove has almost disap-
peared, have a Yamaha dealer replace
the brake pads as a set.
1. Brake pad wear indicator groove
1
1
UB96E2E0.book Page 25 Wednesday, September 18, 2019 10:21 AM

Periodic maintenance and adjustment
6-26
6
EAU22501Rear brake pads
Check each rear brake pad for damage
and measure the lining thickness. If a
brake pad is damaged or if the lining
thickness is less than 0.8 mm (0.03 in),
have a Yamaha dealer replace the
brake pads as a set.EAU40272
Checking the brake and
clutch fluid levels
Before riding, check that the brake and
clutch fluids are above the minimum
level marks. Check the brake and
clutch fluid levels with the tops of the
reservoirs level. Replenish the brake
and clutch fluids if necessary.
Front brake
Rear brake
1. Lining thickness
1
1. Minimum level mark
1. Minimum level mark
1
UB96E2E0.book Page 26 Wednesday, September 18, 2019 10:21 AM

Periodic maintenance and adjustment
6-27
6Clutch
TIP
The rear brake fluid reservoir is located
behind panel C. (See page 6-7.)
WARNING
EWA16031
Improper maintenance can result in
loss of braking ability or clutch oper-
ation. Observe these precautions:
Insufficient brake or clutch fluid
may allow air to enter the brake
or clutch system, reducing
braking or clutch performance.
Clean the filler caps before re-
moving. Use only DOT 4 brake
fluid from a sealed container.
Use only the specified brake flu-
id; otherwise, the rubber seals
may deteriorate, causing leak-
age.
Refill with the same type of
brake fluid. Adding a brake fluid
other than DOT 4 may result in a
harmful chemical reaction.
Be careful that water or dust
does not enter the brake or
clutch fluid reservoir when refill-
ing. Water will significantly low-er the boiling point of the fluid
and may result in vapor lock,
and
dirt may clog the ABS hy-
draulic unit valves.
NOTICE
ECA17641
Brake fluid may damage painted
surfaces or plastic parts. Always
clean up spilled fluid immediately.
The brake or clutch fluid reservoir dia-
phragm will lose its shape from the
negative pressure if the fluid level goes
down too far. Be sure to return the dia-
phragm to its original shape before in-
stalling it into the brake or clutch fluid
reservoir.
As the brake pads wear, it is normal for
the brake fluid level to gradually go
down. A low brake fluid level may indi-
cate worn brake pads and/or brake
system leakage; therefore, be sure to
check the brake pads for wear and the
brake system for leakage. A low clutch
fluid level may indicate clutch system
leakage; therefore, be sure to check
the clutch system for leakage. If the
brake or clutch fluid level goes down
suddenly, have a Yamaha dealer check
the cause before further riding.1. Minimum level mark
Specified brake and clutch fluid:
DOT 4 brake fluid
UB96E2E0.book Page 27 Wednesday, September 18, 2019 10:21 AM

Motorcycle care and storage
7-3
72. For drive chain-equipped models:
Dry and then lubricate the drive
chain to prevent rust.
3. Use a chrome polish to shine
chrome, aluminum, and stainless
steel parts. Often the thermally in-
duced discoloring of stainless
steel exhaust systems can be re-
moved through polishing.
4. Apply a corrosion protection spray
on all metal parts including
chrome or nickel-plated surfaces.
WARNING! Do not apply silicone
or oil spray to seats, hand grips,
rubber foot pegs or tire treads.
Otherwise these parts will be-
come slippery, which could
cause loss of control. Thor-
oughly clean the surfaces of
these parts before operating the
vehicle. [EWA20650]
5. Treat rubber, vinyl, and unpainted
plastic parts with a suitable care
product.
6. Touch up minor paint damage
caused by stones, etc.
7. Wax all painted surfaces using a
non-abrasive wax or use a detail
spray for motorcycles.
8. When finished cleaning, start the
engine and let it idle for several mi-
nutes to help dry any remaining
moisture.
9. If the headlight lens has fogged
up, start the engine and turn on
the headlight to help remove the
moisture.
10. Let the vehicle dry completely be-
fore storing or covering it.
NOTICE
ECA26320
Do not apply wax to rubber or
unpainted plastic parts.
Do not use abrasive polishing
compounds as they will wear
away the paint.
Apply sprays and wax sparingly.
Wipe off excess afterwards.
WARNING
EWA20660
Contaminants left on the brakes or
tires can cause loss of control.
Make sure there is no lubricant
or wax on the brakes or tires.
If necessary, wash the tires with
warm water and a mild deter-
gent.
If necessary, clean the brake
discs and pads with brake
cleaner or acetone.
Before riding at higher speeds,
test the vehicle’s braking per-
formance and cornering behav-
ior.
UB96E2E0.book Page 3 Wednesday, September 18, 2019 10:21 AM

10-1
10
Index
A
ABS ....................................................... 3-25
ABS warning light ................................... 3-4
Accessory box ...................................... 3-35
Air filter element, cleaning .................... 6-18
Auxiliary DC jack ................................... 3-44
B
Battery .................................................. 6-32
Brake and clutch fluid levels,
checking ............................................. 6-26
Brake and clutch fluids, changing ........ 6-28
Brake and clutch levers, checking and
lubricating ........................................... 6-30
Brake and shift pedals, checking and
lubricating ........................................... 6-29
Brake lever ............................................ 3-24
Brake lever free play, checking............. 6-24
Brake light switches.............................. 6-25
Brake pedal........................................... 3-25
C
Cables, checking and lubricating ......... 6-28
Canister................................................. 6-11
Care ........................................................ 7-1
Catalytic converter ................................ 3-30
Centerstand and sidestand, checking
and lubricating .................................... 6-30
Clutch lever ................................. 3-23, 6-24
Coolant ................................................. 6-16
Cornering lights .................................... 3-47
Cowling vents, opening and closing ..... 3-37
Cruise control indicator lights ................. 3-4
Cruise control switches ........................ 3-23
Cruise control system ............................. 3-6
D
Data recording, vehicle ........................... 9-3
Diagnostic connector.............................. 9-2
Dimmer/Pass switch ............................. 3-22
D-mode (drive mode) ............................ 3-21
E
Engine break-in....................................... 5-1
Engine idling speed, checking .............. 6-19
Engine oil and oil filter cartridge ........... 6-11
Engine overheating ............................... 6-38
Engine serial number .............................. 9-1
Engine trouble warning light ................... 3-4
F
Final gear oil.......................................... 6-15
Front and rear brake pads, checking.... 6-25
Front fork, checking .............................. 6-31
Fuel ....................................................... 3-28Fuel consumption, tips for reducing ...... 5-5
Fuel tank cap ........................................ 3-28
Fuel tank overflow hose ....................... 3-30
Fuses, replacing ................................... 6-34
H
Handlebar position, adjusting .............. 3-37
Handlebar switches .............................. 3-22
Hazard switch....................................... 3-22
Headlight beams, adjusting.................. 3-36
High beam indicator light ....................... 3-3
Horn switch .......................................... 3-22
I
Identification numbers ............................ 9-1
Ignition circuit cut-off system............... 3-45
Immobilizer system ................................ 3-1
Immobilizer system indicator light.......... 3-5
Indicator lights and warning lights ......... 3-3
M
Main switch/steering lock....................... 3-2
Maintenance and lubrication, periodic ... 6-4
Maintenance, emission control
system.................................................. 6-3
Matte color, caution ............................... 7-1
Menu switch ......................................... 3-23
Model label ............................................. 9-1
Multi-function meter unit ........................ 3-9
N
Neutral indicator light ............................. 3-3
O
Oil level warning light ............................. 3-4
P
Panels, removing and installing.............. 6-7
Parking ................................................... 5-6
Part locations ......................................... 2-1
R
Rear view mirrors ................................. 3-39
Rider seat height, adjusting.................. 3-32
S
Safety information .................................. 1-1
Seats .................................................... 3-31
Select switch ........................................ 3-23
Shifting ................................................... 5-4
Shift pedal ............................................ 3-24
Sidestand ............................................. 3-45
Spark plugs, checking .......................... 6-10
Specifications ......................................... 8-1
Starting the engine ................................. 5-2
Steering, checking................................ 6-31
Stop/Run/Start switch .......................... 3-22
Storage ................................................... 7-4
UB96E2E0.book Page 1 Wednesday, September 18, 2019 10:21 AM