272STARTING AND OPERATING
(Continued)
3. Stop filling the DEF tank immediately when any of the following happen: DEF stops
flowing from the fill bottle into the DEF tank,
DEF splashes out the filler neck, or a DEF
pump nozzle automatically shuts off.
4. Reinstall cap onto DEF tank. Filling The Def Tank In Cold Climates
Since DEF will begin to freeze at 12°F (-11°C),
your vehicle is equipped with an automatic DEF
heating system. This allows the DEF injection
system to operate properly at temperatures
below 12°F (-11°C). If your vehicle is not in
operation for an extended period of time with
temperatures below 12°F (-11°C), the DEF in
the tank may freeze. If the tank is overfilled and
freezes, it could be damaged. Therefore, do not
overfill the DEF tank.
Extra care should be taken when filling with
portable containers to avoid overfilling. Note the
level of the DEF gauge in your instrument cluster.
You may safely add a maximum of 2 gallons
(7.5 liters) of DEF from portable containers when
your DEF gauge is reading ½ full.
CAUTION!
To avoid DEF spillage, and possible
damage to the DEF tank from overfilling, do
not “top off” the DEF tank after filling.
DO NOT OVERFILL. DEF will freeze below
12ºF (-11ºC). The DEF system is designed
to work in temperatures below the DEF
freezing point, however, if the tank is over
-
filled and freezes, the system could be
damaged.
When DEF is spilled, clean the area imme -
diately with water and use an absorbent
material to soak up the spills on the ground.
Do not attempt to start your engine if DEF is
accidentally added to the diesel fuel tank
as it can result in severe damage to your
engine, including but not limited to failure
of the fuel pump and injectors.
Never add anything other than DEF to the
tank – especially any form of hydrocarbon
such as diesel fuel, fuel system additives,
gasoline, or any other petroleum-based
product. Even a very small amount of these,
less than 100 parts per million or less than
1 oz. per 78 gallons (295 liters) will contam -
inate the entire DEF system and will require
replacement. If owners use a container,
funnel or nozzle when refilling the tank, it
should either be new or one that is has only
been used for adding DEF. Mopar provides
an attachable nozzle with its DEF for this
purpose.
CAUTION! (Continued)
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STARTING AND OPERATING273
VEHICLE LOADING
Gross Vehicle Weight Rating (GVWR)
The GVWR is the total permissible weight of your
vehicle including driver, passengers, vehicle,
options and cargo. The label also specifies
maximum capacities of front and rear axle
systems (GAWR). Total load must be limited so
GVWR and front and rear GAWR are not
exceeded.
Payload
The payload of a vehicle is defined as the allow -
able load weight a truck can carry, including the
weight of the driver, all passengers, options and
cargo.
Gross Axle Weight Rating (GAWR)
The GAWR is the maximum permissible load on
the front and rear axles. The load must be
distributed in the cargo area so that the GAWR
of each axle is not exceeded.
Each axle GAWR is determined by the compo -
nents in the system with the lowest load
carrying capacity (axle, springs, tires or wheels).
Heavier axles or suspension components some -times specified by purchasers for increased
durability does not necessarily increase the
vehicle's GVWR.
Tire Size
The tire size on the Vehicle Certification Label
represents the actual tire size on your vehicle.
Replacement tires must be equal to the load
capacity of this tire size.
Rim Size
This is the rim size that is appropriate for the tire
size listed.
Inflation Pressure
This is the cold tire inflation pressure for your
vehicle for all loading conditions up to full
GAWR.
Curb Weight
The curb weight of a vehicle is defined as the
total weight of the vehicle with all fluids,
including vehicle fuel, at full capacity condi
-
tions, and with no occupants or cargo loaded
into the vehicle. The front and rear curb weight
values are determined by weighing your vehicle
on a commercial scale before any occupants or
cargo are added.
Loading
The actual total weight and the weight of the
front and rear of your vehicle at the ground can
best be determined by weighing it when it is
loaded and ready for operation.
The entire vehicle should first be weighed on a
commercial scale to ensure that the GVWR has
not been exceeded. The weight on the front and
rear of the vehicle should then be determined
separately to be sure that the load is properly
distributed over the front and rear axles.
Weighing the vehicle may show that the GAWR
of either the front or rear axle has been
exceeded but the total load is within the speci -
fied GVWR. If so, weight must be shifted from
front to rear or rear to front as appropriate until
the specified weight limitations are met. Store
the heavier items down low and be sure that the
weight is distributed equally. Stow all loose
items securely before driving.
Improper weight distributions can have an
adverse effect on the way your vehicle steers
and handles and the way the brakes operate.
5
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STARTING AND OPERATING285
Automatic Transmission
The DRIVE range can be selected when towing.
The transmission controls include a drive
strategy to avoid frequent shifting when towing.
However, if frequent shifting does occur while in
DRIVE, select TOW/HAUL mode or select a lower
gear range (using the Electronic Range Select
(ERS) shift control).
NOTE:
Using TOW/HAUL mode or selecting a lower
gear range (using the ERS shift control) while
operating the vehicle under heavy loading
conditions will improve performance and
extend transmission life by reducing excessive
shifting and heat build up. This action will also
provide better engine braking.
Six-Speed Automatic Transmission Only
When towing a loaded trailer up steep grades at
low speeds (20 mph [32 km/h] or below),
holding your vehicle in first gear (using the ERS
shift control) can help to avoid transmission
overheating. If you regularly tow a trailer for more than
45 minutes of continuous operation, then
change the automatic transmission fluid and
filter(s) as specified for "police, taxi, fleet, or
frequent trailer towing." Refer to the “Mainte
-
nance Plan” for the proper maintenance inter -
vals.
NOTE:
Check the automatic transmission fluid level
before towing (Six-speed automatic only).
Tow/Haul Mode
To reduce potential for automatic transmission
overheating, activate TOW/HAUL mode when
driving in hilly areas, or select a lower gear
range (using the Electronic Range Select (ERS)
shift control) on more severe grades.
Speed Control — If Equipped
Do not use on hilly terrain or with heavy
loads.
When using the Speed Control, if you experi -
ence speed drops greater than 10 mph
(16 km/h), disengage until you can get back
to cruising speed.
Use Speed Control in flat terrain and with
light loads to maximize fuel efficiency.
Cooling System
To reduce potential for engine and transmission
overheating, take the following actions:
City Driving
In city traffic — while stopped, place the trans -
mission in NEUTRAL, but do not increase
engine idle speed.
Highway Driving
Reduce speed.
Temporarily turn off air conditioning.
5
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IN CASE OF EMERGENCY307
F0940 Amp Green (SSV &
Cummins Diesel) –
Aux Relay Output / Diesel Fuel Heater – If Equipped
F09 30 Amp Pink –Brake Vacuum Pump – If Equipped (HD Only)
F10 40 Amp Green –Body Controller / Exterior Lighting #2
F11 30 Amp Pink –PWR - Trailer Tow Electric Brake Batt Feed – If Equipped
(DS 1500 Only)
F11 40 Amp Green –Brake System Module (ECU and Valves) (HD Only)
F12 40 Amp Green –Body Controller #3
F13 40 Amp Green –Blower Motor
F14 40 Amp Green –Body Controller #4 / Exterior Lighting
F15 30 Amp Pink
40 Amp Green –
–Power Side Steps – If Equipped (HD Only)
Extra Fuse - SSV Only
F16 30 Amp Pink –Smart-Bar Module – If Equipped (HD Only)
F17 30 Amp Pink –Winch Control Module – If Equipped (HD Only)
F19 20 Amp Blue (DS 1500 LD
Diesel)
30 Amp Pink (Cummins Diesel) –
SCR – If Equipped
F20 30 Amp Pink –Passenger Door Module
F21 30 Amp Pink –Drive Train Control Module
Cavity Cartridge Fuse Micro Fuse Description
6
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IN CASE OF EMERGENCY309
F3630 Amp Pink –Electric Back Light – If Equipped
F37 30 Amp Pink –Fuel Heater #2, Aux Relay 2 – If Equipped (HD Only)
SSV (DS 1500 Only)
F38 30 Amp Pink –Integrated Trailer Brake Module – If Equipped (HD Only)
Power Inverter 115 Volt AC – If Equipped (DS 1500 Only)
F39 20 Amp Blue –Power Outlet – SSV Only
F40 –10 Amp Red Ventilated Seats – If Equipped (HD Only)
F41 –10 Amp Red Active Grille Shutter / Active Air Dam – If Equipped
F42 –20 Amp Yellow Horn
F43 –15 Amp Blue Heated Steering Wheel – If Equipped (HD Only)
F44 –10 Amp Red Diagnostic Port
F46 –10 Amp RedUpfitters Relay Coil – If Equipped (HD Only)
Spare (DS 1500 Only)
F49 –10 Amp RedInstrument Panel Cluster / HVAC (DS 1500 Only)
Instrument Cluster / MOD CSG (HD Only)
F50 –20 Amp Yellow Air Suspension Control Module – If Equipped
F51 –10 Amp RedIgnition Node Module / Keyless Ignition Node Module,
Radio Frequency Hub Module / Electric Steering Column
Lock - If Equipped
F52 –5 Amp Tan Battery Sensor
F53 –20 Amp Yellow Trailer Tow – Left Turn/Stop Lights - If Equipped
F54 –20 Amp Yellow Non Memory Adjustable Pedals - If Equipped
CavityCartridge Fuse Micro Fuse Description
6
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310IN CASE OF EMERGENCY
F56 –15 Amp Blue Additional Diesel Content - If Equipped (DS 1500 Only)
F56 –10 Amp Red Fuel Vapor Blocker Valve - If Equipped (HD Only)
F57 –20 Amp Yellow TCM/PCM / Solenoid Trans Pressure SW (RFE Trans Only)
– If Equipped (HD Only)
Transmission (DS 1500 Only)
F58 –10 Amp Red Bed Lighting (LED) – If Equipped (HD Only)
F60 –15 Amp Blue Underhood Lamp / TCM – If Equipped (DS 1500 Only)
F61 –10 Amp RedUREA Sensor / PM Sensor – If Equipped (DS 1500 LD
Diesel & Cummins Diesel)
F62 –10 Amp Red Air Conditioning Clutch
F63 –20 Amp Yellow Ignition Coils (Gas), Ignition Coils Capacitors (Gas) / Short
Runner Valve Actuator / Urea Heater Control Unit (DS
1500 LD Diesel) / RLY Coil Feed-SCR (DS 1500 LD Diesel)
F64 –25 Amp ClearFuel Injectors / Powertrain Control Module / SRV – If
Equipped
F65 –10 Amp RedMOD Inverter (Wake Up) / Power Port / USB IP / WCPM –
If Equipped (HD Only)
Spare (DS 1500 Only)
F66 –10 Amp RedSunroof / Light and Rain Sensor Module / Inside Rearview
Mirror / Passenger Window SW / USB Port Rear / Feed for
R/A RLY #2 Coil – If Equipped
F67 –10 Amp RedCD / DVD / UCI Port – If Equipped (HD Only)
Bluetooth Hands-Free Module / CD – If Equipped (DS
1500 Only)
Cavity
Cartridge Fuse Micro Fuse Description
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IN CASE OF EMERGENCY311
F68 –10 Amp Red AEB RACAM HTR – If Equipped (HD Only)
F69 –15 Amp Blue SCR Module – If Equipped (HD Only)
F70 –30 Amp GreenFuel Pump Motor / K09 RLY Coil Feed (Cummins Diesel) –
If Equipped
F71 –25 Amp ClearAmplifier / Active Noise Cancelation – If Equipped (HD
Only)
F72 –10 Amp RedPCM / DC/DC Converter Voltage– If Equipped (DS 1500
Only)
F73 –20 Amp Yellow Fuel Transfer Pump (Rear Tank) – If Equipped (HD Only)
F74 –20 Amp Yellow Brake Vacuum Pump Gas/Diesel – If Equipped (DS 1500
Only)
F74 –10 Amp Red Backup Alarm – If Equipped (HD Only)
F75 –10 Amp RedATMM / Coil-SCR Module RLY– If Equipped (HD Only)
Coolant Temperature Valve – If Equipped (DS 1500 Only)
F76 –10 Amp RedElectronic Stability Control (HD Only)
Brake System Module / Stop Lamp Switch / Electric Park
Brake / Clutch Pedal Switch (DS 1500 Only)
F77 –10 Amp Red
Drivetrain Control Module / Front Axle Disconnect Module /
TCM/ STOM (HD Only)
Drivetrain Control Module / ELSD / Front Axle Disconnect
Module / Transmission Control Relay / RDM / Power Take
Off Unit – If Equipped (DS 1500 Only)
Cavity
Cartridge Fuse Micro Fuse Description
6
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IN CASE OF EMERGENCY321
2. Connect the opposite end of the positive (+)
jumper cable to the positive (+) post of the
booster battery.
3. Connect the negative (-) end of the jumper
cable to the negative (-) post of the booster
battery.
4. Connect the opposite end of the negative (-)
jumper cable to a good engine ground
(exposed metal part of the discharged
vehicle’s engine) away from the battery and
the fuel injection system.
5. Start the engine in the vehicle that has the booster battery, let the engine idle a few
minutes, and then start the engine in the
vehicle with the discharged battery. 6. Once the engine is started, remove the
jumper cables in the reverse sequence.
Disconnecting The Jumper Cables
1. Disconnect the negative
(-)
end of the
jumper cable from the engine ground of
the vehicle with the discharged battery.
2. Disconnect the opposite end of the negative (-) jumper cable from the negative (-) post of
the booster battery.
3. Disconnect the positive (+) end of the
jumper cable from the positive (+) post of
the booster battery.
4. Disconnect the opposite end of the positive (+) jumper cable from the positive (+) post
of the vehicle with the discharged battery. If frequent jump starting is required to start your
vehicle you should have the battery and
charging system inspected at an authorized
dealer.
IF YOUR ENGINE OVERHEATS
In any of the following situations, you can
reduce the potential for overheating by taking
the appropriate action.
On the highways — slow down.
In city traffic — while stopped, place the trans
-
mission in NEUTRAL, but do not increase the
engine idle speed while preventing vehicle
motion with the brakes.
WARNING!
Do not connect the jumper cable to the
negative (-) post of the discharged battery.
The resulting electrical spark could cause the
battery to explode and could result in
personal injury. Only use the specific ground
point, do not use any other exposed metal
parts.
CAUTION!
Do not connect jumper cable to any of the
fuses on the positive battery terminal. The
resulting electrical current will blow the fuse.
CAUTION!
Accessories plugged into the vehicle power
outlets draw power from the vehicle’s battery,
even when not in use (i.e., cellular devices,
etc.). Eventually, if plugged in long enough
without engine operation, the vehicle’s
battery will discharge sufficiently to degrade
battery life and/or prevent the engine from
starting.
6
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