
STARTING AND OPERATING247
For additional information on the appropriate
use of each transfer case mode position, see
the information below:
2WD
Two-Wheel Drive High Range — This range is for
normal street and highway driving on dry hard
surfaced roads.
4WD HIGH
Four-Wheel Drive High Range — This range
provides torque to the front driveshaft (engages
four-wheel drive) which allows front and rear
wheels to spin at the same speed. This provides
additional traction for loose, slippery road
surfaces only.
4WD LOW
Four-Wheel Drive Low Range — This range
provides low speed four-wheel drive. It
maximizes torque (increased torque over 4WD
HIGH) to the front driveshaft, allowing front and
rear wheels to rotate at the same speed. This
range provides additional traction and
maximum pulling power for loose, slippery road
surfaces only. Do not exceed 25 mph (40 km/h)
in this range. N (Neutral)
N (Neutral) — This range disengages both the
front and rear driveshafts from the powertrain.
To be used for flat towing behind another
vehicle. Refer to “Recreational Towing” in this
section for further information.
This electronically shifted transfer case is
designed to be driven in the two–wheel drive
position (2WD) for normal street and highway
conditions on dry hard surfaced roads. Driving
the vehicle in 2WD will have greater fuel
economy benefits as the front axle is not
engaged in 2WD.
When additional traction is required, the
transfer case 4WD HIGH and 4WD LOW
positions can be used to maximize torque to the
front driveshaft, forcing the front and rear
wheels to rotate at the same speed. This is
accomplished by pushing the desired position
on the 4WD control switch.
Refer to “Shifting Procedure” in this section for
specific shifting instructions.
The 4WD HIGH and 4WD LOW positions are
designed for loose, slippery road surfaces only.
Driving in the 4WD HIGH and 4WD LOW
positions on dry hard surfaced roads may cause
increased tire wear and damage to the driveline
components.
WARNING!
You or others could be injured or killed if you
leave the vehicle unattended with the
transfer case in the NEUTRAL (N) position
without first fully engaging the parking brake.
The transfer case NEUTRAL (N) position
disengages both the front and rear drive
shaft from the powertrain, and will allow the
vehicle to roll, even if the transmission is in
PARK. The parking brake should always be
applied when the driver is not in the vehicle.
The transmission may not engage PARK if the
vehicle is moving. Always bring the vehicle to
a complete stop before shifting to PARK, and
verify that the transmission gear position indi
-
cator solidly indicates PARK (P) without
blinking. Ensure that the vehicle is completely
stopped, and the PARK position is properly
indicated, before exiting the vehicle.
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SAFE OFF-ROAD DRIVING — POWER
WAGON ONLY
OFF-ROAD DRIVING TIPS AND VEHICLE
C
HARACTERISTICS
Your vehicle has excellent on and off-road
capabilities. These off-road capabilities will
allow you to explore those wilderness trails
where few travel, providing a source of exciting
and satisfying recreation. Before you venture
out, you should contact your local governmental
agency to determine the designated Off-Road
Vehicle (ORV) trails or recreation areas. You
should always tread lightly and only use
established roads, trails or ORV recreational
areas. The National Forest Service, Bureau of Land
Management, or local Department of Natural
Resources are a wealth of information and
usually have maps with marked trails.
Skid Plates And Underbody Protection
Steel skid plates protect the major driveline
components of the truck including the fuel tank,
transfer case and steering damper. In addition,
this vehicle is equipped with boxed cross
members and fore/aft rails. This additional
protection allows the vehicle to be utilized in
severe off-road situations that would be
considered impassable by a normal truck.
Ramp Travel Index (RTI)
The RTI is the distance, in inches, that you can
drive your vehicle with one wheel on a 20-degree
ramp without lifting any other wheel off the
ground. This distance up the ramp divided by the
wheelbase of the vehicle and multiplied by 1,000
is the RTI. This vehicle has an RTI of 429
(connected sway bar) or an RTI of 538
(disconnected sway bar), which means you can
articulate one front wheel 22 inches (56 cm) or
27.5 inches (70cm) in the air while the other
three wheels remain in contact with the ground.
Water Fording Characteristics
Water fording characteristic is the vehicle's ability
to cross a body of still water, where the
powertrain and drivetrain are safe from water
ingestion. This vehicle has high water fording
characteristics with the ability to cross a pool of
water, without stopping, 24 inches (60 cm) deep
at a maximum speed of 10 mph (16 km/h) and a
pool of water 30 inches (76 cm) deep at a
maximum speed of 5 mph (8 km/h), both with an
entrance ramp angle of 1.3 degrees.
Simultaneous Brake And Throttle
Operation
Many off-road driving conditions require the
simultaneous use of the brake and throttle (two
footed driving). When climbing rocks, logs, or
other stepped objects, using light brake
pressure with light throttle will keep the vehicle
from jerking or lurching. This technique is also
used when you need to stop and restart a
vehicle on a steep incline.
WARNING!
If the stabilizer/sway bar will not return to
On-Road mode, vehicle stability is reduced.
Do not attempt to drive the vehicle over
18 mph (29 km/h). Driving faster than
18 mph (29 km/h) may cause loss of control
of the vehicle, which could result in serious
injury or death. Contact your local service
center for assistance.
CAUTION!
The door sill height is 25 inches (63.5 cm).
Water may intrude into the interior of the
vehicle at greater depths.
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270STARTING AND OPERATING
AFTER DRIVING OFF-ROAD
Off-road operation puts more stress on your
vehicle than does most on-road driving. After
going off-road, it is always a good idea to check
for damage. That way you can get any problems
taken care of right away and have your vehicle
ready when you need it.
Completely inspect the underbody of your
vehicle. Check tires, body structure, steering,
suspension, and exhaust system for damage.
Inspect the radiator for mud and debris and
clean as required.
Check threaded fasteners for looseness,
particularly on the chassis, drivetrain compo -
nents, steering, and suspension. Retighten them, if required, and torque to the values
specified in the Service Manual.
Check for accumulations of plants or brush.
These things could be a fire hazard. They
might hide damage to fuel lines, brake hoses,
axle pinion seals, and propeller shafts.
After extended operation in mud, sand,
water, or similar dirty conditions, have the
radiator, fan, brake rotors, wheels, brake
linings, and axle yokes inspected and
cleaned as soon as possible.
If you experience unusual vibration after
driving in mud, slush or similar conditions,
check the wheels for impacted material.
Impacted material can cause a wheel imbal-
ance and freeing the wheels of it will correct
the situation.
LIMITED-SLIP DIFFERENTIAL
The limited-slip differential provides additional
traction on snow, ice, mud, sand and gravel,
particularly when there is a difference between
the traction characteristics of the surface under
the right and left rear wheels. During normal
driving and cornering, the limited-slip unit
performs similarly to a conventional differential.
On slippery surfaces, however, the differential
delivers more of the driving effort to the rear
wheel having the better traction.
The limited-slip differential is especially helpful
during slippery driving conditions. With both rear
wheels on a slippery surface, a slight application
of the accelerator will supply maximum traction.
When starting with only one rear wheel on an
excessively slippery surface, slight momentary
application of the parking brake may be
necessary to gain maximum traction.
WARNING!
Winch cables are under high tension when in
use and can become a projectile if they fail.
Never stand over or straddle the winch cable.
Never jerk or overload the winch cable. Never
stand in front of the vehicle while winching.
Failure to follow these instructions can result
in serious or fatal injury.
WARNING!
Abrasive material in any part of the brakes
may cause excessive wear or unpredictable
braking. You might not have full braking
power when you need it to prevent a collision.
If you have been operating your vehicle in
dirty conditions, get your brakes checked and
cleaned as necessary.
WARNING!
On vehicles equipped with a limited-slip
differential never run the engine with one rear
wheel off the ground since the vehicle may
drive through the rear wheel remaining on the
ground. You could lose control of the vehicle.
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STARTING AND OPERATING279
NOTE:
Always store the remote control in a protected,
clean, dry area.
RIGGING TECHNIQUES
Various winching situations will require
application of other winching techniques. These
could range from too little distance to achieve
maximum pull using straight line rigging, simply
increasing pulling power, or maintaining a
straight-line pulling situation. You will have to
assess what technique is correct for your
situation. Think "safety" at all times.
How To Change The Pulling Direction
Change Pulling Directions
All winching operations should have a straight
line from the winch to the object being pulled. This minimizes the synthetic rope collecting on
one side of the drum affecting pulling efficiency
and damaging synthetic rope. A snatch block,
secured to a point directly in front of the vehicle
will enable you to change your pulling direction
while still allowing the synthetic rope to be at
90° to wind properly onto the spooling drum.
Increasing Pulling Power
In some cases, you may find yourself needing
more pulling power. The use of snatch blocks
increases mechanical advantage and that
increases your pulling power.
Double Line
Wire Rope Routing
Because pulling power decreases with the
number of layers of synthetic rope on the winch drum, you can use a snatch block to double line
out more rope. This decreases the number of
layers of synthetic rope on the drum, and
increases pulling power. Start by feeding out
enough synthetic rope to free the winch hook.
Attach the hook to your vehicle's frame/tow
hook and run the rope through a snatch block.
Disengage the clutch and, using the snatch
block, pull out enough synthetic rope to reach
your anchor point. Do not attach the hook to the
mounting kit. Secure to the anchor point with a
tree trunk protector or choker chain. Attach the
clevis/shackle. Attach the shackle to the two
ends of the strap/chain, being careful not to
over tighten (tighten and back-off 1/2 turn).
FUEL SAVER TECHNOLOGY — GAS ENGINE
(IF EQUIPPED)
This feature offers improved fuel economy by
shutting off four of the engine's eight cylinders
during light load and cruise conditions. The
system is automatic with no driver inputs or
additional driving skills required.
NOTE:
This system may take some time to return to full
functionality after a battery disconnect.
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(Continued)
ENGINE RUNAWAY — DIESEL ENGINE
Diesel engine runaway is a rare condition
affecting diesel engines, where the engine
consumes its own lubrication oil and runs at
higher and higher RPM until it overspeeds to a
point where it destroys itself due to either
mechanical failure or engine seizure through
lack of lubrication.
REFUELING THE VEHICLE — GAS ENGINE
The fuel filler cap (gas cap) is located behind the
fuel filler door, on the left side of the vehicle.
Open the fuel door and remove the fuel filler cap
by turning it counter-clockwise.
Fuel Filler Cap
NOTE:
When removing the fuel filler cap, lay the cap
tether in the hook, located on the fuel filler door.
NOTE:
When the fuel nozzle “clicks” or shuts off, the
fuel tank is full.
WARNING!
In case of engine runaway due to flammable
fumes from fuel spills or turbocharger oil
leaks being sucked into the engine, do the
following to help avoid personal injury and/or
vehicle damage:
1. Turn the ignition switch to the OFF position.
2. Using a CO2 or dry chemical type fire
extinguisher, direct the spray from the fire
extinguisher into the grille on the driver side
so that the spray enters the engine air intake.
The inlet for the engine air intake is located
behind the drivers side headlamp and
receives air through the grille.
WARNING!
Never have any smoking materials lit in or
near the vehicle when the gas cap is
removed or the tank is being filled.
Never add fuel to the vehicle when the
engine is running.
A fire may result if gasoline is pumped into
a portable container that is inside of a
vehicle. You could be burned. Always place
gas containers on the ground while filling.
CAUTION!
Damage to the fuel system or emissions
control system could result from using an
improper fuel tank filler tube cap.
A poorly fitting fuel filler cap could let impu-
rities into the fuel system.
A poorly fitting fuel filler cap may cause the
“Malfunction Indicator Light (MIL)” to turn
on.
To avoid fuel spillage and overfilling, do not
“top off” the fuel tank after filling. When the
fuel nozzle “clicks” or shuts off, the fuel
tank is full.
WARNING! (Continued)
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320STARTING AND OPERATING
Tighten the gas cap until you hear a “clicking”
sound. This is an indication that the gas cap
is tightened properly. The MIL in the instru -
ment cluster may turn on if the gas cap is not
secured properly. Make sure that the gas cap
is tightened each time the vehicle is refueled.
LOOSE FUEL FILLER CAP MESSAGE
If the vehicle diagnostic system
determines that the fuel filler cap is
loose, improperly installed, or
damaged, a loose gASCAP indicator
will display in the instrument cluster telltale
display area. Refer to “Instrument Cluster Display” in “Getting To Know Your Instrument
Panel” for further information. Tighten the fuel
filler cap properly and push the RIGHT button to
turn off the message. If the problem continues,
the message will appear the next time the
vehicle is started.
REFUELING THE VEHICLE — DIESEL ENGINE
1. Open the fuel filler door.
Fill Locations
NOTE:
There is no fuel filler cap. A flapper door inside
the filler pipe seals the system. 2. Insert the fuel nozzle fully into the filler pipe
– the nozzle opens and holds the flapper
door while refueling.
3. Fill the vehicle with fuel – when the fuel nozzle “clicks” or shuts off the fuel tank is
full.
4. Remove the fuel nozzle and close the fuel door.
Emergency Fuel Can Refueling
NOTE:
In the event that you run the vehicle out of fuel,
once refueled, place the ignition in the ON posi -
tion for 30 seconds, then turn the ignition OFF
and wait 30 seconds. Repeat this procedure
three times, prior to cranking the engine.
Most fuel cans will not open the flapper door.
A funnel is provided to open the flapper door to
allow emergency refueling with a fuel can.
1. Retrieve fuel funnel from the jack kit located under the front passenger seat.
2. Insert funnel into same filler pipe opening as the fuel nozzle.
WARNING!
Always place container on the ground
before filling.
Keep the pump nozzle in contact with the
container when you are filling it.
Use only approved containers for flam -
mable liquid.
Do not leave container unattended while
filling.
A static electric charge could cause a spark
and fire hazard.
1 — Diesel Exhaust Fluid (DEF) Fill Location
2 — Diesel Fuel Fill Location
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STARTING AND OPERATING321
(Continued)
Fill Locations And Funnel Usage
NOTE:
Ensure funnel is inserted fully to hold flapper
door open.
3. Pour fuel into funnel opening.
4. Remove funnel from filler pipe, clean off prior to putting back in the jack kit.
DIESEL EXHAUST FLUID
Your vehicle is equipped with a Selective
Catalytic Reduction (SCR) system to meet the
very stringent diesel emissions standards
required by the Environmental Protection
Agency.
The purpose of the SCR system is to reduce
levels of NOx (oxides of nitrogen emitted from
engines) that are harmful to our health and the
environment to a near-zero level. A small
quantity of Diesel Exhaust Fluid (DEF) is injected into the exhaust upstream of a catalyst
where, when vaporized, it converts
smog-forming nitrogen oxides (NOx) into
harmless nitrogen (N2) and water vapor (H2O),
two natural components of the air we breathe.
You can operate with the comfort that your
vehicle is contributing to a cleaner, healthier
world environment for this and generations to
come.
System Overview
This vehicle is equipped with a Diesel Exhaust
Fluid (DEF) injection system and a Selective
Catalytic Reduction (SCR) catalyst to meet the
emission requirements.
The DEF injection system consists of the
following components:
DEF tank
DEF pump
DEF injector
Electronically-heated DEF lines
DEF control module
NOx sensors
1 — Diesel Exhaust Fluid (DEF) Fill Location
2 — Emergency Diesel Fuel Fill Funnel
3 — Diesel Fuel Fill Location
WARNING!
Never have any smoking materials lit in or
near the vehicle when the fuel door is open
or the tank is being filled.
Never add fuel when the engine is running.
This is in violation of most state and federal
fire regulations and may cause the
“Malfunction Indicator Light” to turn on.
A fire may result if fuel is pumped into a
portable container that is inside of a
vehicle. You could be burned. Always place
fuel containers on the ground while filling.
CAUTION!
To avoid fuel spillage and overfilling, do not
“top off” the fuel tank after filling.
WARNING!
(Continued)
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322STARTING AND OPERATING
Temperature sensors
SCR catalyst
UQS Sensor
Refer to “Instrument Cluster Display” in
“Getting To Know Your Instrument Panel” for
system messages and warnings.
NOTE:
Your vehicle is equipped with a DEF injection
system. You may occasionally hear an audible
clicking noise. This is normal operation.
The DEF pump will run for a period of time
after engine shutdown to purge the DEF
system. This is normal operation.
Diesel Exhaust Fluid Storage
Diesel Exhaust Fluid (DEF) is considered a very
stable product with a long shelf life. If DEF is
kept in temperatures between 10°F and 90°F
(-12°C and 32°C), it will last a minimum of one
year.
DEF is subject to freezing at the lowest
temperatures. For example, DEF may freeze at
temperatures at or below 12°F (-11°C). The
system has been designed to operate in this
environment. NOTE:
When working with DEF, it is important to know
that:
Any containers or parts that come into
contact with DEF must be DEF compatible
(plastic or stainless steel). Copper, brass,
aluminum, iron or non-stainless steel should
be avoided as they are subject to corrosion
by DEF.
If DEF is spilled, it should be wiped up
completely.
Adding Diesel Exhaust Fluid
The DEF gauge (located on the instrument
cluster) will display the level of DEF remaining in
the tank. Refer to “Instrument Cluster” and
“Instrument Cluster Descriptions” in “Getting To
Know Your Instrument Panel” for further
information.
NOTE:
Driving conditions (altitude, vehicle speed,
load, etc.) will affect the amount of DEF that
is used in your vehicle.
Another factor is that outside temperature
can affect DEF consumption. In cold condi
-
tions, 12°F (-11°C) and below, the DEF gauge needle can stay on a fixed position and
may not move for extended periods of time.
This is a normal function of the system.
There is an electric heater inside the DEF
tank that automatically works when neces
-
sary. And if the DEF supply does freeze, the
truck will operate normally until it thaws.
DEF Fill Procedure
NOTE:
Refer to “Fluids And Lubricants” in “Technical
Specifications” for the correct fluid type.
1. Remove cap from DEF tank (located on driver’s side of the vehicle or in fuel door).
Fill Locations
1 — Diesel Exhaust Fluid (DEF) Fill Location
2 — Diesel Fuel Fill Location
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