
SERVICING AND MAINTENANCE403
Accessory Drive Belt Inspection
When inspecting accessory drive belts, small
cracks that run across ribbed surface of belt
from rib to rib, are considered normal. These
are not a reason to replace belt. However,
cracks running along a rib (not across) are not
normal. Any belt with cracks running along a rib
must be replaced. Also have the belt replaced if
it has excessive wear, frayed cords or severe
glazing.
Accessory Belt (Serpentine Belt)
Conditions that would require replacement:
Rib chunking (one or more ribs has sepa -
rated from belt body)
Rib or belt wear
Longitudinal belt cracking (cracks between
two ribs)
Belt slips
“Groove jumping" (belt does not maintain
correct position on pulley)
Belt broken (note: identify and correct
problem before new belt is installed)
Noise (objectionable squeal, squeak, or
rumble is heard or felt while drive belt is in
operation) Some conditions can be caused by a faulty
component such as a belt pulley. Belt pulleys
should be carefully inspected for damage and
proper alignment.
Belt replacement on some models requires the
use of special tools, we recommend having your
vehicle serviced at an authorized dealer.
Draining Fuel/Water Separator Filter —
Diesel Engine
There are two fuel filter assemblies. One is
located on the driver's side of the engine. The
best access to this water drain valve is from
under the hood. The second one is on the under
body, located in front of the rear axle above the
drive shaft on pick-up models. The Chassis Cab
models second filter location is on the frame
behind the front axle. The best access to this
water drain valve is from under the vehicle.
WARNING!
Do not attempt to inspect an accessory
drive belt with vehicle running.
When working near the radiator cooling fan,
disconnect the fan motor lead. The fan is
temperature controlled and can start at any
time regardless of ignition mode. You could
be injured by the moving fan blades.
You can be badly injured working on or
around a motor vehicle. Only do service
work for which you have the knowledge and
the proper equipment. If you have any
doubt about your ability to perform a
service job, take your vehicle to a compe
-
tent mechanic.
CAUTION!
Do not drain the fuel/water separator filter
when the engine is running.
Diesel fuel will damage blacktop paving
surfaces. Drain the filter into an appro-
priate container.
7
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412SERVICING AND MAINTENANCE
Engine Coolant Checks
Check the engine coolant (antifreeze) protec-
tion every 12 months (before the onset of
freezing weather, where applicable). If the
engine coolant (antifreeze) is dirty or rusty in
appearance, the system should be drained,
flushed and refilled with fresh coolant. Check
the front of the A/C condenser (if equipped) or
radiator for any accumulation of bugs, leaves,
etc. If dirty, clean by gently spraying water from
a garden hose vertically down the face of the
A/C condenser (if equipped) or the back of the
radiator core. Check the engine cooling system hoses for
brittle rubber, cracking, tears, cuts and tight
-
ness of the connection at the coolant recovery
bottle and radiator. Inspect the entire system
for leaks.
DO NOT REMOVE THE COOLANT PRESSURE CAP
WHEN THE COOLING SYSTEM IS HOT.
Cooling System — Drain, Flush And Refill
NOTE:
Some vehicles require special tools to add
coolant properly. Failure to fill these systems
properly could lead to severe internal engine
damage. If any coolant is needed to be added to
the system please contact an authorized
dealer.
If the engine coolant (antifreeze) is dirty or
contains visible sediment, have an authorized
dealer clean and flush with OAT coolant (anti -
freeze) (conforming to MS.90032).
Refer to the “Maintenance Plan” in this section
for the proper maintenance intervals.
Selection Of Coolant
Refer to “Fluids And Lubricants” in “Technical
Specifications” for further information. NOTE:
Mixing of engine coolant (antifreeze) other
than specified Organic Additive Technology
(OAT) engine coolant (antifreeze), may result
in engine damage and may decrease corro
-
sion protection. Organic Additive Technology
(OAT) engine coolant is different and should
not be mixed with Hybrid Organic Additive
Technology (HOAT) engine coolant (anti -
freeze) or any “globally compatible” coolant
(antifreeze). If a non-OAT engine coolant
(antifreeze) is introduced into the cooling
system in an emergency, the cooling system
will need to be drained, flushed, and refilled
with fresh OAT coolant (conforming to
MS.90032), by an authorized dealer as soon
as possible.
Do not use water alone or alcohol-based
engine coolant (antifreeze) products. Do not
use additional rust inhibitors or antirust prod -
ucts, as they may not be compatible with the
radiator engine coolant and may plug the
radiator.
Keep hands, tools, clothing, and jewelry
away from the radiator cooling fan when
the hood is raised. The fan starts automati -
cally and may start at any time, whether the
engine is running or not.
When working near the radiator cooling fan,
disconnect the fan motor lead or turn the
ignition to the OFF mode. The fan is
temperature controlled and can start at any
time the ignition is in the ON mode.
WARNING! (Continued)
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SERVICING AND MAINTENANCE415
(Continued)
Keep the front of the radiator clean. If your
vehicle is equipped with air conditioning,
keep the front of the condenser clean.
Do not change the thermostat for Summer or
Winter operation. If replacement is ever
necessary, install ONLY the correct type ther -
mostat. Other designs may result in unsatis -
factory engine coolant (antifreeze)
performance, poor gas mileage, and
increased emissions.
Charge Air Cooler — Inter-Cooler
The charge air cooler is positioned below the
radiator and the air conditioner condenser. Air
enters the engine through the air cleaner and
passes through the turbocharger, where it is
pressurized. This pressurized air rapidly
reaches high temperature. The air is then
directed through a hose to the charge air cooler
and through another hose to the intake mani -
fold of the engine. The air entering the engine
has been cooled by about 50° to 100°F (10° to
38°C). This cooling process enables more effi -
cient burning of fuel resulting in fewer emis -
sions.
To guarantee optimum performance of the
system, keep the surfaces of the charge air
cooler, condenser and radiator clean and free of debris. Periodically check the hoses leading
to and from the charge air cooler for cracks or
loose clamps resulting in loss of pressure and
reduced engine performance.
Brake System
In order to ensure brake system performance,
all brake system components should be
inspected periodically. Refer to the “Mainte
-
nance Plan” in this section for the proper main -
tenance intervals.
Fluid Level Check — Brake Master Cylinder
The fluid level of the master cylinder should be
checked when performing under the hood
service or immediately if the brake system
warning lamp indicates system failure. If necessary, add fluid to bring level within the
designated marks on the side of the reservoir of
the brake master cylinder. Be sure to clean the
top of the master cylinder area before removing
cap.
With disc brakes the fluid level can be expected
to fall as the brake linings wear. However, an
unexpected drop in fluid level may be caused by
a leak and a system check should be
conducted.
Refer to “Fluids And Lubricants” in “Technical
Specifications” for further information.
WARNING!
Riding the brakes can lead to brake failure
and possibly a collision. Driving with your foot
resting or riding on the brake pedal can result
in abnormally high brake temperatures,
excessive lining wear, and possible brake
damage. You would not have your full braking
capacity in an emergency.WARNING!
Use only manufacturer's recommended
brake fluid. Refer to “Fluids And Lubri
-
cants” in “Technical Specifications” for
further information. Using the wrong type of
brake fluid can severely damage your brake
system and/or impair its performance. The
proper type of brake fluid for your vehicle is
also identified on the original factory
installed hydraulic master cylinder reser -
voir.
7
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543
Forward Collision Warning
............................. 160
Four Wheel Drive........................................... 244
Four-Way Hazard Flasher............................... 338
Freeing A Stuck Vehicle................................. 367
Front Axle (Differential).................................. 418
Fuel..................................................... 446, 448
Adding............................................. 312, 313Additives................................................... 446
Capacity.................................................... 451
Clean Air.................................................... 446Diesel.............................................. 448, 454
Ethanol...................................................... 446
Filler Cap (Gas Cap)................................... 313
Filter.......................................................... 403
Gasoline.................................................... 446Light.......................................................... 135
Materials Added........................................ 446
Methanol................................................... 446
Octane Rating................................. 446, 452Requirements........................ 446, 448, 451
Specifications............................................ 448
Tank Capacity............................................ 451
Fueling........................................................... 313
Fuses............................................................. 353
G
Garage Door Opener (HomeLink)
.................... 76
Gas Cap (Fuel Filler Cap)............................... 313
Gasoline, Clean Air........................................ 446
Gasoline, Reformulated................................. 446
Gauges Voltage
..................................................... 221
Gear Ranges................................................. 238
Gear Selector Override................................. 365
Glass Cleaning.............................................. 443
Gross Axle Weight Rating.............................. 319
Gross Vehicle Weight Rating......................... 318GuideBody Builders
.............................................. 12
GVWR............................................................ 317
H
HazardDriving Through Flowing, Rising, Or Shallow Standing Water
.................................... 335
Hazard Warning Flashers.............................. 338
Head Restraints............................................... 39
Head Rests...................................................... 39
Headlights.................................................... 374
Automatic High Beam.................................. 50
Cleaning................................................... 439
High Beam................................................... 50
Lights On Reminder..................................... 52
Passing........................................................ 51Switch.......................................................... 49
Heated Mirrors................................................. 47
Heater, Engine Block.................................... 227
Hill Descent Control...................................... 149
Hill Descent Control Indicator....................... 149
Hill Start Assist.............................................. 151
HitchesTrailer Towing
........................................... 322
Hoisting......................................................... 422
HomeLink (Garage Door Opener).....................76
Hood Prop........................................................74
Hood Release...................................................74
Hub Caps...................................................... 352
I
Idle-Up Feature
............................................. 224Ignition.............................................................18
Switch..........................................................18
Illuminated Entry..............................................55
In Vehicle HelpVehicle User Guide
......................................13
Inside Rearview Mirror.................... 43, 44, 338
Instrument Cluster............ 113, 114, 116, 117
Descriptions.............................................. 140
Display...................................................... 117
Engine Oil Reset....................................... 119
Instrument Panel Lens Cleaning................... 443
Integrated Trailer Brake Control.................... 325
Interior Appearance Care.............................. 442
Interior Lights...................................................53Intermittent Wipers (Delay Wipers)..................55
Intervention Regeneration Strategy..... 124, 407
Inverter Outlet (115V)......................................90
iPod/USB/MP3 Control................................. 52511
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546
Power Seats Down
........................................................... 34
Forward....................................................... 34
Rearward..................................................... 34
Recline........................................................ 34
Tilt............................................................... 34
Up................................................................ 34Power Steering Fluid...................................... 454
Pregnant Women And Seat Belts...................179
PretensionersSeat Belts.................................................. 179
R
Radial Ply Tires
.............................................. 429
Radiator Cap (Coolant Pressure Cap).. 412, 413
Radio Operation............................................ 527
Rain Sensitive Wiper System........................... 56
Ramp Travel Index......................................... 255
Rear Axle (Differential)................................... 418
Rear Camera................................................. 305
Rear Cargo Area Utility Rails............................ 98
Rear Cross Path............................................. 156
Rear ParkSense System...................... 289, 294
Rear Window, Sliding....................................... 72Reclining Rear Seats....................................... 33
Recreational Towing...................................... 331
Shifting Into Transfer Case Neutral (N)..... 333
Shifting Out Of Transfer Case Neutral (N).. 334
Reformulated Gasoline.................................. 446
Refrigerant.................................................... 400
Release, Hood................................................. 74
Release, Tailgate............................................. 75
Reminder, Seat Belt...................................... 173
Remote Keyless Entry...................................... 14
Panic Alarm................................................. 15
Programming Additional Key Fobs........ 17, 24
Remote Start (Diesel)...................................... 22Remote Start (Gasoline).................................. 20
Remote StartingExit Remote Start Mode
.............................. 21Uconnect Customer ProgrammableFeatures
............................. 467, 485, 504
Uconnect Settings.................. 467, 485, 504
Replacement Bulbs...................................... 372
Replacement Keys........................................... 24Replacement Tires........................................ 431
Reporting Safety Defects.............................. 538
Resetting Perform Service Indicator............. 385
Restraints, Child........................................... 190Restraints, Head.............................................. 39
Rotation, Tires.............................................. 436
S
Safety Checks Inside Vehicle
........................ 209Safety Checks Outside Vehicle..................... 210
Safety Defects, Reporting............................. 538
Safety Information, Tire................................ 422
Safety Tips.................................................... 208
Safety, Exhaust Gas...................................... 208
Schedule, Maintenance................................ 380
Seat Belt Reminder....................................... 130
Seat Belts............................................ 172, 209
Adjustable Shoulder Belt.......................... 176
Adjustable Upper Shoulder Anchorage..... 176
Adjustable Upper Shoulder Belt Anchorage
............................................ 176
Automatic Locking Retractor (ALR)........... 180Child Restraints........................................ 190
Energy Management Feature................... 179
Extender................................................... 178Front Seat........................................ 172, 175
Inspection................................................. 209
Lap/Shoulder Belt Operation.................... 175
Lap/Shoulder Belt Untwisting................... 176
Operating Instructions.............................. 175Pregnant Women...................................... 179
Pretensioners........................................... 179
Reminder.................................................. 173
Seat Belt Extender.................................... 178Seat Belt Pretensioner.............................. 179
Seat Belt Reminder.................................. 173
Untwisting Procedure................................ 176
Seat Belts Maintenance................................ 442
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