2020 Hyundai Ioniq Hybrid clutch

7-7
7
Maintenance
Owner maintenance schedule
When you stop for fuel:
Check the engine oil level.
Check the coolant level in the
engine coolant reservoir.
Check the windscreen washer fluid
level.
Check for low or under-inflated
tyres.
Whilst operating your vehicle:
Note any changes in the sound of
the exhaust or any smell of
exhaust fumes in the vehicle.
Check for vibrations in the steering
wheel. Notice if there is any
increased steering effort or loose-
ness in the steering wheel, or
change in its straight-ahead posi-
tion.
Notice if your vehicle constantly
turns slightly or “pulls” to one side
when travelling on smooth, level
road.
When stopping, listen and check
for unusual sounds, pulling to one
side, increased brake pedal travel
or “hard-to-push” brake pedal.
If any slipping or changes in the
operation of your transmission
occurs, check the transmission
fluid level.
Check the dual clutch transmission
P (Park) function.
Check the parking brake.
Check for fluid leaks under your
vehicle (water dripping from the air
conditioning system during or after
use is normal).
At least monthly:
Check coolant level in the engine
coolant reservoir.
Check the operation of all exterior
lights, including the stoplights, turn
signals and hazard warning flashers.
Check the inflation pressures of all
tyres including the spare for tyres
that are worn, show uneven wear,
or are damaged.
Check for loose wheel lug nuts.
At least twice a year:
(i.e., every Spring and Autumn)
Check radiator, heater and air condi-
tioning hoses for leaks or damage.
Check windscreen washer spray
and wiper operation. Clean wiper
blades with a clean cloth damp-
ened with washer fluid.
Check headlamp alignment.
Check muffler, exhaust pipes,
shields and clamps.
Check the seat belts for wear and
function. Be careful when checking your
engine coolant/inverter coolant
level when the engine is hot.
This may result in coolant being
blown out of the opening and
cause serious burns and other
injuries.
WARNING

7-8
Maintenance
At least once a year:
Clean body and door drain holes.
Lubricate door hinges and bonnet
hinges.
Lubricate door and bonnet locks
and latches.
Lubricate door rubber weather
strips.
Check the air conditioning system.
Inspect and lubricate automatic
dual clutch transmission linkage
and controls.
Clean the battery and terminals.
Check the brake fluid level.Follow Normal Maintenance Schedule
if the vehicle is usually operated where
none of the following conditions apply.
If any of the following conditions apply,
you must follow the Maintenance
Under Severe Usage Conditions.
Repeated driving short distance of
less than 8 km (5 miles) in normal
temperature or less than 16 km
(10miles) in freezing temperature
Extensive engine idling or low
speed driving for long distances
Driving on rough, dusty, muddy,
unpaved, graveled or salt-spread
roads
Driving in areas using salt or other
corrosive materials or in very cold
weather
Driving in heavy dust condition
Driving in heavy traffic area
Driving on uphill, downhill, or
mountain road repeatedly Towing a trailer or using a camper,
or roof rack
Driving as a patrol car, taxi, other
commercial use of vehicle towing
Driving over 170 km/h (106
miles/h)
Frequently driving in stop-and-go
conditions
If your vehicle is operated under the
above conditions, you should
inspect, replace or refill more fre-
quently than the following Normal
Maintenance Schedule. After the
periods or distance shown in the
chart, continue to follow the pre-
scribed maintenance intervals.
S SC
CH
HE
ED
DU
UL
LE
ED
D
M
MA
AI
IN
NT
TE
EN
NA
AN
NC
CE
E
S
SE
ER
RV
VI
IC
CE
ES
S

7-11
7
Maintenance
Normal maintenance schedule
Number of months or driving distance, whichever comes first
Months1224364860728496
Km×1,000153045607590105120
Cooling system
Inspect “Coolant level adjustment and leak” every day
At first, inspect 60,000 km or 48 months
after that, inspect every 30,000 km or 24 months
Engine coolant / Inverter coolant *7At first, replace 210,000 km or 120 months
after that, replace every 30,000 km or 24 months*8
Dual clutch transmission fluid *9II
Engine clutch actuator fluidRRRR
Engine clutch actuator hose and lineIIIIIIII
Battery condition (12V, Plug-in hybrid vehicle)IIIIIIII
Brake lines, hoses and connectionsIIIIIIII
Brake pedalIIII
Parking brakeIIII
Brake fluidIIIIIIII
Brake discs and padsIIIIIIII
MAINTENANCE
INTERVALS
MAINTENANCE
ITEM
I : Inspect and if necessary, adjust, correct, clean or replace.
R : Replace or change.
*
7: When adding coolant, use only deionized water or soft water for your vehicle and never mix hard water in the coolant filled at
the factory.
An improper coolant mixture can result in serious malfunction or engine damage.
*
8: For your convenience, it can be replaced prior to it's interval when you do maintenance of other items.
*9: Dual clutch transmission (DCT) fluid should be changed anytime it has been submerged in water.

7-13
7
Maintenance
Maintenance under severe usage conditions
The following items must be serviced more frequently on vehicle mainly used under severe driving conditions.
Refer to the chart below for the appropriate maintenance intervals.
R : Replace I : Inspect and if necessary, adjust, correct, clean or replace
Maintenance itemMaintenance
operationMaintenance intervalsDriving condition
Engine oil and engine oil filterRReplace every 7,500 km or 6 monthsA, B, C, D, E,
F, G, H, I, J, K
Air cleaner filterRReplace more frequently
depending on the conditionC, E
Spark plugs RReplace more frequently
depending on the conditionA, B, H, I
HSG (Hybrid Starter & Generator) belt
REvery 45,000 km or 24 months
C, D, E, K
IEvery 15,000 km or 12 months
Dual clutch transmission fluidREvery 120,000 kmC, D, E, F, G, H, I, J

7-16
Maintenance
Dual clutch transmission fluid
The dual clutch transmission fluid
should be inspected according to the
intervals specified in the mainte-
nance schedule.
Engine clutch actuator fluid
The engine clutch actuator fluid level
should be inspected or replaced to
the intervals specified in the mainte-
nance schedule.
Brake hoses and lines
Visually check for proper installation,
chafing, cracks, deterioration and
any leakage. Replace any deteriorat-
ed or damaged parts immediately.
Brake fluid
Check the brake fluid level in the
brake fluid reservoir. The level should
be between the MIN and the MAX
marks on the side of the reservoir.
Use only hydraulic brake fluid con-
forming to DOT 3 or DOT 4 specifi-
cation.
Parking brake
Inspect the parking brake system
including the parking brake pedal
and cables.
Brake discs, pads, calipers
and rotors
Check the pads, the disc, and the
rotor for any excessive wear-out.
Inspect calipers for any fluid leakage.
Exhaust pipe and muffler
Visually inspect the exhaust pipes,
muffler and hangers for cracks, dete-
rioration, or damage. Start the
engine and listen carefully for any
exhaust gas leakage. Tighten con-
nections or replace parts as neces-
sary.
Suspension mounting bolts
Check the suspension connections
for looseness or damage. Retighten
to the specified torque.
Steering gear box, linkage &
boots/lower arm ball joint
With the vehicle stopped and the
hybrid system off, check for exces-
sive free-play in the steering wheel.
Check the linkage for bends or dam-
age. Check the dust boots and ball
joints for deterioration, cracks, or
damage.
Replace any damaged parts.
Drive shafts and boots
Check the drive shafts, boots and
clamps for cracks, deterioration, or
damage. Replace any damaged
parts and, if necessary, repack the
grease.
Air conditioning refrigerant
Check the air conditioning lines and
connections for leakage and damage.

7-58
Maintenance
TypeSymbolFuse RatingCircuit Protected
Multi Fuse
PTC
HEATER250AEngine compartment Junction Block
CLUTCH
ACTUATOR40AClutch Actuator
Fuse
DCT315ATCM
HPCU110AHPCU
EWP10AElectric Water Pump (HEV)
140AIGPM
DCT240ATCM
DCT140ATCM
10AEngine compartment Junction Block
1
ACTIVE
HYDRAULIC
BOSSTER40AMultipurpose Check Connector, IBAU
2
ACTIVE
HYDRAULIC
BOSSTER30AMultipurpose Check Connector, IBAU
POWER
OUTLET140AEngine compartment Junction Block
B/UP
LAMP10AAudio, Rear Combination Lamp (IN) LH/RH, Electro Chromic Mirror
Engine compartment fuse panel

7-59
7
Maintenance
TypeSymbolFuse RatingCircuit Protected
Fuse
POWER
OUTLET320ACigarette Lighter
POWER
OUTLET220APower Outlet
215AIGPM, Rear Defogger (+) (Lower)
S210AEngine compartment Junction Block, Purge Control Solenoid Valve, Mass Air Flow Sensor
E120AECM
S115AOxygen Sensor (Up), Oxygen Sensor (Down)
IGN
COIL20AIgnition Coil #1~#4
E215AECM
10ABurglar Alarm Horn Relay
E310AECM
HPCU215AHPCU, Clutch Actuator (HEV)
3
ACTIVE
HYDRAULIC
BOSSTER10AMultipurpose Check Connector, IBAU
DCT415ADCT Shift Lever, TCM, Transaxle Range Switch
Engine compartment fuse panel

8-6
Specifications & Consumer information
R RE
EC
CO
OM
MM
ME
EN
ND
DE
ED
D
L
LU
UB
BR
RI
IC
CA
AN
NT
TS
S
A
AN
ND
D
C
CA
AP
PA
AC
CI
IT
TI
IE
ES
S
To help achieve proper engine and powertrain performance and durability, use only lubricants of the proper quality.
The correct lubricants also help promote engine efficiency that results in improved fuel economy.
These lubricants and fluids are recommended for use in your vehicle.
Lubricant Volume Classification
Engine oil *
1*2Recommends
(drain and refill)3.8 l5W-30
ACEA A5/B5
Dual clutch transmission fluid1.6 ~ 1.7 lSAE 70W, API GL-4
HK SYN DCTF 70W (SK)
SPIRAX S6 GHME 70W DCTF (H.K.SHELL)
GS DCTF HD 70W (GS CALTEX)
Engine clutch actuator fluid 100 ± 20 cc DOT 3
Engine coolant6.7 l
Mixture of antifreeze and water
(Phosphate-based Ethylene glycol coolant for aluminium radiator)
Inverter coolant3.2 l
Brake fluid0.7~0.8 l
FMVSS116 DOT-3 or DOT-4
FuelHybrid vehicle45 l
Refer to “Fuel requirements” in the Introduction chapter.
Plug-in hybrid vehicle43 l
*1: Refer to the recommended SAE viscosity numbers on the next page.
*2: Engine oils labelled Energy Conserving Oil are now available. Along with other additional benefits, they contribute to fuel economy by reduc-
ing the amount of fuel necessary to overcome engine friction. Often, these improvements are difficult to measure in everyday driving, but in a
year’s time, they can offer significant cost and energy savings.