2020 Hyundai Ioniq Hybrid brake fluid

7-4
Maintenance
1. Engine coolant reservoir
2. Engine coolant cap
3. Inverter coolant reservoir
4. Brake fluid reservoir
5. Air cleaner
6. Engine oil dipstick
7. Engine oil filler cap
8. Windscreen washer fluid reservoir
9. Fuse box
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The actual engine compartment in the vehicle may differ from the illustration. ■ ■
Plug-in hybrid vehicle

7-7
7
Maintenance
Owner maintenance schedule
When you stop for fuel:
Check the engine oil level.
Check the coolant level in the
engine coolant reservoir.
Check the windscreen washer fluid
level.
Check for low or under-inflated
tyres.
Whilst operating your vehicle:
Note any changes in the sound of
the exhaust or any smell of
exhaust fumes in the vehicle.
Check for vibrations in the steering
wheel. Notice if there is any
increased steering effort or loose-
ness in the steering wheel, or
change in its straight-ahead posi-
tion.
Notice if your vehicle constantly
turns slightly or “pulls” to one side
when travelling on smooth, level
road.
When stopping, listen and check
for unusual sounds, pulling to one
side, increased brake pedal travel
or “hard-to-push” brake pedal.
If any slipping or changes in the
operation of your transmission
occurs, check the transmission
fluid level.
Check the dual clutch transmission
P (Park) function.
Check the parking brake.
Check for fluid leaks under your
vehicle (water dripping from the air
conditioning system during or after
use is normal).
At least monthly:
Check coolant level in the engine
coolant reservoir.
Check the operation of all exterior
lights, including the stoplights, turn
signals and hazard warning flashers.
Check the inflation pressures of all
tyres including the spare for tyres
that are worn, show uneven wear,
or are damaged.
Check for loose wheel lug nuts.
At least twice a year:
(i.e., every Spring and Autumn)
Check radiator, heater and air condi-
tioning hoses for leaks or damage.
Check windscreen washer spray
and wiper operation. Clean wiper
blades with a clean cloth damp-
ened with washer fluid.
Check headlamp alignment.
Check muffler, exhaust pipes,
shields and clamps.
Check the seat belts for wear and
function. Be careful when checking your
engine coolant/inverter coolant
level when the engine is hot.
This may result in coolant being
blown out of the opening and
cause serious burns and other
injuries.
WARNING

7-8
Maintenance
At least once a year:
Clean body and door drain holes.
Lubricate door hinges and bonnet
hinges.
Lubricate door and bonnet locks
and latches.
Lubricate door rubber weather
strips.
Check the air conditioning system.
Inspect and lubricate automatic
dual clutch transmission linkage
and controls.
Clean the battery and terminals.
Check the brake fluid level.Follow Normal Maintenance Schedule
if the vehicle is usually operated where
none of the following conditions apply.
If any of the following conditions apply,
you must follow the Maintenance
Under Severe Usage Conditions.
Repeated driving short distance of
less than 8 km (5 miles) in normal
temperature or less than 16 km
(10miles) in freezing temperature
Extensive engine idling or low
speed driving for long distances
Driving on rough, dusty, muddy,
unpaved, graveled or salt-spread
roads
Driving in areas using salt or other
corrosive materials or in very cold
weather
Driving in heavy dust condition
Driving in heavy traffic area
Driving on uphill, downhill, or
mountain road repeatedly Towing a trailer or using a camper,
or roof rack
Driving as a patrol car, taxi, other
commercial use of vehicle towing
Driving over 170 km/h (106
miles/h)
Frequently driving in stop-and-go
conditions
If your vehicle is operated under the
above conditions, you should
inspect, replace or refill more fre-
quently than the following Normal
Maintenance Schedule. After the
periods or distance shown in the
chart, continue to follow the pre-
scribed maintenance intervals.
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7-11
7
Maintenance
Normal maintenance schedule
Number of months or driving distance, whichever comes first
Months1224364860728496
Km×1,000153045607590105120
Cooling system
Inspect “Coolant level adjustment and leak” every day
At first, inspect 60,000 km or 48 months
after that, inspect every 30,000 km or 24 months
Engine coolant / Inverter coolant *7At first, replace 210,000 km or 120 months
after that, replace every 30,000 km or 24 months*8
Dual clutch transmission fluid *9II
Engine clutch actuator fluidRRRR
Engine clutch actuator hose and lineIIIIIIII
Battery condition (12V, Plug-in hybrid vehicle)IIIIIIII
Brake lines, hoses and connectionsIIIIIIII
Brake pedalIIII
Parking brakeIIII
Brake fluidIIIIIIII
Brake discs and padsIIIIIIII
MAINTENANCE
INTERVALS
MAINTENANCE
ITEM
I : Inspect and if necessary, adjust, correct, clean or replace.
R : Replace or change.
*
7: When adding coolant, use only deionized water or soft water for your vehicle and never mix hard water in the coolant filled at
the factory.
An improper coolant mixture can result in serious malfunction or engine damage.
*
8: For your convenience, it can be replaced prior to it's interval when you do maintenance of other items.
*9: Dual clutch transmission (DCT) fluid should be changed anytime it has been submerged in water.

7-16
Maintenance
Dual clutch transmission fluid
The dual clutch transmission fluid
should be inspected according to the
intervals specified in the mainte-
nance schedule.
Engine clutch actuator fluid
The engine clutch actuator fluid level
should be inspected or replaced to
the intervals specified in the mainte-
nance schedule.
Brake hoses and lines
Visually check for proper installation,
chafing, cracks, deterioration and
any leakage. Replace any deteriorat-
ed or damaged parts immediately.
Brake fluid
Check the brake fluid level in the
brake fluid reservoir. The level should
be between the MIN and the MAX
marks on the side of the reservoir.
Use only hydraulic brake fluid con-
forming to DOT 3 or DOT 4 specifi-
cation.
Parking brake
Inspect the parking brake system
including the parking brake pedal
and cables.
Brake discs, pads, calipers
and rotors
Check the pads, the disc, and the
rotor for any excessive wear-out.
Inspect calipers for any fluid leakage.
Exhaust pipe and muffler
Visually inspect the exhaust pipes,
muffler and hangers for cracks, dete-
rioration, or damage. Start the
engine and listen carefully for any
exhaust gas leakage. Tighten con-
nections or replace parts as neces-
sary.
Suspension mounting bolts
Check the suspension connections
for looseness or damage. Retighten
to the specified torque.
Steering gear box, linkage &
boots/lower arm ball joint
With the vehicle stopped and the
hybrid system off, check for exces-
sive free-play in the steering wheel.
Check the linkage for bends or dam-
age. Check the dust boots and ball
joints for deterioration, cracks, or
damage.
Replace any damaged parts.
Drive shafts and boots
Check the drive shafts, boots and
clamps for cracks, deterioration, or
damage. Replace any damaged
parts and, if necessary, repack the
grease.
Air conditioning refrigerant
Check the air conditioning lines and
connections for leakage and damage.

7-23
7
Maintenance
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Checking the hybrid starter &
generator (HSG) belt
We recommend that you have the
hybrid starter & generator (HSG)
belt inspected or replaced according
to the Maintenance Schedule in this
chapter by an authorised HYUNDAI
dealer.
Checking the brake fluid level
Check the fluid level in the reservoir
periodically. The fluid level should be
between MAX and MIN marks on the
side of the reservoir.
Before removing the reservoir cap
and adding brake fluid, clean the
area around the reservoir cap thor-
oughly to prevent brake fluid contam-
ination.
Turn the vehicle off whilst you
inspect the engine or hybrid
starter & generator(HSG) belt.
Otherwise it may result in
serious injury.
Keep hands, clothing etc.
away from the hybrid starter &
generator (HSG) belt.
WARNING
When the HSG belt is worn out or
damaged, replace the belt.
Otherwise, it may cause engine
overheating or battery discharge.
CAUTION
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7-24
Maintenance
If the level is low, add the specified
brake fluid to the MAX level. The level
will fall with accumulated mileage.
This is a normal condition associated
with the wear of the brake linings. If
the fluid level is excessively low, we
recommend that the brake system
be checked by an authorised
HYUNDAI dealer. Do not allow brake fluid to con-
tact the vehicle’s body paint, as
paint damage will result.
Brake fluid, which has been
exposed to open air for an
extended time should NEVER be
used as its quality cannot be
guaranteed. It should be dis-
posed of properly.
Do not use the wrong kind of
brake fluid. A few drops of miner-
al based oil, such as engine oil, in
your brake system can damage
brake system parts.
Information
Use only the specified brake fluid
Refer to “Recommended Lubricants
and Capacities” in chapter 8.
Checking the washer fluid
level
Check the fluid level in the washer
fluid reservoir and add fluid if neces-
sary. Plain water may be used if
washer fluid is not available.
However, use washer solvent with
antifreeze characteristics in cold cli-
mates to prevent freezing.
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NOTICE
If the brake system requires fre-
quent additions of fluid this
could indicate a leak in the
brake system. We recommend
that the vehicle be inspected by
an authorised HYUNDAI dealer.
WARNING
Do not allow brake fluid to come
in contact with your eyes. If
brake fluid comes in contact
with your eyes, flush your eyes
with clean water for at least 15
minutes and get immediate
medical attention.
WARNING
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7-25
7
Maintenance
Checking the parking brake
Foot type (if equipped)
Check whether the stroke is within
specification when the parking brake
pedal is depressed with 20 kg (44 lb,
196 N) of force. Also, the parking
brake alone should securely hold the
vehicle on a fairly steep grade. If the
stroke is more or less than specified,
have the parking brake adjusted by
an authorised HYUNDAI dealer.
Stroke : 4~5 notch
Filter replacement
Do not attempt to wash or to rinse it,
as water will damage the filter.
If soiled, the air cleaner filter must be
replaced.
Replace the filter according to the
Maintenance Schedule.OAE056014R
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To prevent serious injury or
death, take the following safety
precautions when using washer
fluid:
Do not use engine coolant or
antifreeze in the washer fluid
reservoir. Engine coolant can
severely obscure visibility
when sprayed on the wind-
screen and may cause loss of
vehicle control resulting in an
accident or damage to paint
and body trim.
Do not allow sparks or flames
to contact the washer fluid or
the washer fluid reservoir.
Washer fluid may contain
alcohol and can be flamma-
ble.
Do not drink washer fluid and
avoid contact with skin.
Washer fluid is poisonous to
humans and animals.
Keep washer fluid away from
children and animals.
WARNING
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