2020 FIAT 500 ESP

fit the new bulb, making the outline
of the metallic part coincide with the
grooves on the reflector, then reattach
the bulb holding clips;
refit the rubber cap;
close the flap C.
NOTE If the guard flap is not present,
contact a Fiat Dealership to have the
bulb replaced.
Sidelights/daytime lights
Where the guard flap C fig. 97 is
provided (loaded in the wheel arch near
the lights), proceed as follows to
replace the bulb:
completely steer the wheels and
open guard flap then remove the rubber
cap D fig. 97;
turn the bulb holder B fig. 98
anticlockwise and extract it;
extract the bulb and replace it;
refit the bulb holder B by turning it
clockwise and making sure that it locks
correctly;
refit the rubber cap;
close the flap C.
NOTE If the guard flap is not present,
contact a Fiat Dealership to have the
bulb replaced.
Fog lights
To replace a fog light, contact a Fiat
Dealership.
REAR LIGHT CLUSTERS
These contain the bulbs for the side
lights, brake lights and direction
indicators. The reversing lights and rear
fog lights are located instead in the
rear bumper.
The bulbs are arranged as follows fig.
99:
C: tail / brake lights;
D: direction indicators.To replace the bulb proceed as follows:
open the tailgate;
unscrew the two fastening screws A
fig. 100 and extract the light cluster
axially without rotating it;
remove the bulb holder from its
housing releasing it from the locking
tabs B fig. 100;
extract the bulbs by pushing them
slightly and turning them anticlockwise.
REVERSING LIGHT/REAR FOG
LIGHT
Where the respective flap is provided,
proceed as follows to replace the bulb:
From inside the bumper, operate
the tabs A fig. 101 and remove the
press-fit flap;
disconnect the electrical connector
A fig. 102;
turn the bulb holder B fig. 102
anticlockwise and extract it;
98F0S0054
99F0S0580
100F0S0579
119

WARNING
143)Modifications or repairs to the electric
system that are not carried out properly
or do not take the system technical
specifications into account can cause
malfunctions leading to the risk of fire.
144)Halogen bulbs contain pressurised
gas, in the case of breakage they may
burst causing glass fragments to be
projected outwards.
145)Only replace the light bulbs when the
engine is off and in a position that does
not interfere with traffic and lets you safely
replace them (see the description in the
“Replacement” paragraph). Also ensure
that the engine is cold, to prevent the risk
of burns.
146)Before replacing the bulb, wait for the
exhaust ducts to cool down: DANGER
OF SCALDING!147)Due to the high power supply voltage,
gas discharge bulbs (Xenon) should only
be replaced by specialised personnel:
danger of death! Contact a Fiat Dealership.
WARNING
49)Halogen bulbs must be handled
holding the metallic part only. Touching the
transparent part of the bulb with your
fingers may reduce the intensity of the
emitted light and even reduce the lifespan
of the bulb. In the event of accidental
contact, wipe the bulb with a cloth
moistened with alcohol and let the bulb
dry.
50)Where possible, it is advisable to have
bulbs changed at a Fiat Dealership. The
correct operation and direction of the
external lights are absolutely essential for
the safety of the car and of compliance
with the law.
51)The intervention must be carried out
taking all precautions necessary to avoid
damaging the bodywork (please use a
sufficiently rigid and appropriately thick
plastic card).
REPLACING FUSES
148) 149) 150) 151) 152) 153)
DASHBOARD FUSE BOX
To access the fuses you must remove
the press-fitted cover A fig. 107.
The 5 A fuse B for door mirror
demisting is located in the diagnosis
socket area, as shown in fig. 108.
106F0S0139
107F0S0066
108F0S0677
121

The dashboard fuse box shown is
located in the lower area next to the
pedal board.
ENGINE COMPARTMENT
JUNCTION BOX
52)
The fusebox is located on the right side
of the engine compartment. To access
the fuses, proceed as follows:
Fully press screw A fig. 109;
at the same time slowly rotate the
screw anticlockwise, until resistance is
encountered (do not overtighten);
slowly release the screw;
opening is indicated by the entire
screw head coming out of its seat;
remove cover B, sliding it upwards
on the side guides, as indicated in
the figure.Once the fuse has been replaced,
proceed as follows:
correctly refit the cover B in the side
guides of the casing;
slide it down completely from the
top;
fully tighten screw A using the
screwdriver provided;
at the same time slowly rotate the
screw clockwise, until resistance is
encountered (do not overtighten);
slowly release the screw;
closure is indicated by the securing
of the entire screw head in its housing.
The number identifying the electrical
component corresponding to each fuse
is shown on the control unit cover.
LPG versions
The LPG system components are
protected by specific fuses. Contact a
Fiat Dealership for replacement.
109F0S0606
122
IN AN EMERGENCY

place the inner part of the hub cap
on the wheel rim;
engage the hub cap by applying an
axial force in several points as shown
in fig. 120 to allow the correct coupling
between hub cap and wheel.
Versions with alloy rims
Proceed as follows:
insert the wheel on the hub and use
the spanner provided to tighten the
bolts;
lower the vehicle and remove the
jack;
use the wrench provided to fully
tighten the bolts in an alternating
sequence;
reinsert the press-fitted hub cap,
making sure that the reference hole on
the wheel is aligned with the reference
pin on the cap.IMPORTANT If it is not fitted correctly,
the hub cap may detach when the
vehicle is running.
WARNING
154)The space-saver wheel (for
versions/markets where provided) is
specific to your car, do not use it on other
models, or use the space-saver wheel
of other models on your car. The
space-saver wheel must only be used in
the event of an emergency. Never use it for
more than strictly necessary and never
exceed 80 km/h.
155)On the space-saver wheel there is an
orange label, summarising the main
warnings regarding space-saver wheel
usage restrictions. Never remove or cover
the label. The label contains the following
indications in four languages: "Warning! For
temporary use only! 80 km/h max.!
Replace with standard wheel as soon as
possible. Never cover this indication."
Never apply a wheel cap on a space-saver
wheel.
156)If you change the type of wheel (alloy
rims instead of steel rims and vice versa)
you will have to change the entire set
of fastening bolts with another set of
suitably sized bolts.157)Alert other drivers that the car is
stationary in compliance with local
regulations: hazard warning lights, warning
triangle, etc. Any passengers on board
should leave the car, especially if it is
heavily laden. Passengers should stay
away from on-coming traffic while the
wheel is being changed. On hills or uneven
roads, use chocks or appropriate objects
to block the wheels of the vehicle.
158)The driving features of the car may
change when a space-saver wheel is fitted.
Avoid violent acceleration and braking,
abrupt steering and fast cornering. The
total life of a space-saver wheel is
approximately 3,000 km, after which it
must be replaced by another wheel of the
same type. Never install a traditional tyre
on a rim designed to be used as a
space-saver wheel. Have the wheel
repaired and refitted as soon as possible.
Using two or more space-saver wheels
at the same time is forbidden. Do not apply
grease to the bolt threads before fitting:
they could come unscrewed.
120F0S0669
130
IN AN EMERGENCY

SCHEDULED
SERVICING
Correct servicing is crucial for
guaranteeing a long life for the car
under the best conditions.
For this reason, Fiat has planned a
series of checks and services at fixed
distance and/or time intervals, as
described in the Service Schedule.
To keep the car’s efficiency in tip-top
condition, in the following Scheduled
Service plan pages a few additional
checks are listed that should be carried
out more frequently with respect to
the normal coupon redemption
schedule.
Scheduled Servicing is offered by all
Fiat Dealerships according to fixed time
or kilometres/miles intervals. If, during
each operation, in addition to the ones
scheduled, the need arises for further
replacements or repairs, these may
be carried out with the owner's explicit
agreement only. If your car is used
frequently for towing, the interval
between one scheduled servicing
operation and the next should
be reduced.IMPORTANT NOTES
Scheduled Servicing interventions are
set out by the Manufacturer. Failure
to have them carried out may invalidate
the warranty.
We advise sharing any doubts
regarding the car’s proper operation
with your Fiat Dealership, before waiting
for the next coupon redemption.
139

Thousands of miles 9 18 27 36 45 54 63 72 81 90
Thousands of kilometres 15 30 45 60 75 90 105 120 135 150
Years12345678910
Check operation of the windscreen wiper/washer system
and adjust jets, if necessary●●●●●
Check cleanliness of bonnet and luggage compartment
locks, cleanliness and lubrication of linkage●●●●●
Check soft top operation while closing and opening; check
of seals and lubrication of canvas sliding side guide (only
cabrio versions)●●●●●
Check handbrake lever travel and adjust, if necessary●●●●●
Visually inspect condition and wear of front/rear disc brake
pads (for versions/markets, where provided) and operation
of pad wear indicator●●●●●●●●●●
Visually inspect condition and wear of the rear drum brake
lining●●●●●●●●●●
Visually inspect condition of the accessory drive belt(s) (5)●
Inspect and if necessary adjust tensioning of accessory
drive belt(s) (for versions without automatic tensioner only)●●
Visually inspect conditions of toothed timing drive belt (0.9
TwinAir versions excluded) (5)●
(5) The maximum mileage is 120,000 km. Regardless of the mileage, the belt must be replaced every 6 years. If the vehicle is used in heavy conditions (dusty areas,
especially severe weather conditions, very low or very high temperatures for extended periods, urban driving, long periods of idling), the maximum mileage is
60,000 km. The belt must be replaced every 4 years regardless of the mileage.
141

Thousands of miles 9 18 27 36 45 54 63 72 81 90
Thousands of kilometres 15 30 45 60 75 90 105 120 135 150
Years12345678910
Spark plug replacement(4)●●●●●
Replace accessory drive belt/s(5)
Replace toothed timing drive belt (1.2 8V versions)(5)
Replace air cleaner cartridge (6)●●●●●
Change the brake fluid(7)
Replace filter inside the pressure regulator (LPG versions
only)●
Replace paper filter (LPG in gaseous state) (LPG versions
only)●●●●●
Replace the passenger compartment cleaner (6) (O) (●)
●●●●●
(4) For the 0.9 TwinAir versions, the following are essential to ensure correct operation: only use spark plugs of the same make and type which are specially certified
for these engines (see the information in the “Engine” paragraph in the “Technical specifications” chapter); strictly comply with the spark plug replacement
interval given in the Scheduled Servicing Plan; for spark plug replacement, it is advisable to contact a FIAT Dealership.
(5) The maximum mileage is 120,000 km. Regardless of the mileage, the belt must be replaced every 6 years. If the vehicle is used in heavy conditions (dusty areas,
especially severe weather conditions, very low or very high temperatures for extended periods, urban driving, long periods of idling), the maximum mileage is
60,000 km. The belt must be replaced every 4 years regardless of the mileage.
(6) If the vehicle is used in dusty areas, you are advised to change this filter every 15,000 km
(7) The brake fluid replacement has to be done every two years, irrespective of the mileage.
(O) Recommended operations
(●) Obligatory operations
143

ENGINE OIL
Check the oil level a few minutes (about
5) after the engine has stopped, with
the vehicle parked on level ground.
NOTE The dipstick is integrated in the
engine oil cap on 0.9 TwinAir 85 HP
versions.
For 1.2 8V versions:pull out the
engine oil dipstick B, clean it with a
cloth that does not leave any trace and
reinsert it..
For 0.9 TwinAir 85 HP version:The
engine oil dipstick A is integral with plug
A. Loosen the plug, clean the dipstick
with a cloth that does not leave traces,
reinsert the dipstick and re-tighten
the plug.
Extract the engine oil dipstick again and
check that the level is between the
MIN and MAX marks on the dipstick.
If the oil level is near or under the MIN
line, add oil through the filler A until
it reaches the MAX line.
The range between the MIN. and MAX.
marks corresponds to about 1 litre of
oil.
The oil level must never exceed the
MAX mark.
Engine oil consumption
The maximum engine oil consumption
is usually 400 grams every 1000 km.When the car is new, the engine needs
to be run in; therefore the engine oil
consumption can only be considered
stabilised after the first 5000 - 6000
km.
IMPORTANT The oil consumption
depends on driving style and the
conditions under which the car is used.
IMPORTANT After adding or changing
the oil, let the engine turn over for a few
seconds and wait a few minutes after
turning it off before you check the level.
61)
3)
ENGINE COOLING
SYSTEM FLUID
The coolant level must be checked
when the engine is cold and must
range between the MIN and MAX
marks on the reservoir.
If the level is too low, undo the reservoir
plug C (see previous pages) and add
the fluid as described in the chapter
"Technical Specifications".
176)
62)
WINDSCREEN/REAR
WINDOW WASHER FLUID
Check fluid level through the reservoir.
If the level is too low, lift the plug D (see
previous pages) and add the fluid as
described in the chapter "Technical
Specifications".
After topping up, close cap D, making
sure it is correctly locked.
177)
BRAKE FLUID
Check that the fluid is at the maximum
level (the fluid level in the reservoir
must not exceed the MAX mark).
If the fluid level in the tank is too low,
undo reservoir cap E (see previous
pages) and add the fluid as described
in the "Technical Specifications"
section.
NOTE Carefully clean the plug of the
reservoir E and the surrounding surface.
Take great care to ensure that
impurities do not enter the reservoir
when the cap is opened.
Always use a funnel with a built-in filter
with a mesh of 0.12 mm or less.
147