2020 FIAT 500 brakes

Dear Customer,
We would like to congratulate and thank you for choosing a Fiat.
We have written this handbook to help you get familiar with all the features of your car.
Here you will find information, advice and important warnings regarding use of your vehicle and how to achieve the best performance
from the technical features of your Fiat
.
You are advised to read it right through before taking to the road for the first time, to become familiar with the controls and above all
with those concerning brakes, steering and gearbox; at the same time, you can understand the vehicle behaviour on different road
surfaces.
This document also provides a description of special features and tips, as well as essential information for the safe driving, care and
maintenance of your Fiat
over time.
After reading it, you are advised to keep the handbook inside the vehicle, for an easy reference and for making sure it remains on
board the vehicle should it be sold.
In the attached Warranty Booklet you will also find a description of the Services that Fiat offers to its customers, the Warranty
Certificate and the detail of the terms and conditions for maintaining its validity.
We are sure that these will help you to get in touch with and appreciate your new vehicle and the service provided by the people at
Fiat.
Enjoy reading. Happy motoring!
WARNING
This Owner Handbook describes all versions of the Fiat
, it is therefore necessary to please consider only the
information relevant to your car’s trim level, engine and version. All data contained in this publication are purely
indicative. FCA Italy S.p.A. can modify the specifications of the vehicle model described in this publication at any time, for
technical or marketing purposes. For further information, contact a Fiat Dealership.

ACTIVE SAFETY
SYSTEMS
The vehicle has the following active
safety systems:
ABS (Anti-lock Braking System);
EBD (Electronic Brake force
Distribution);
MSR (Motor Schleppmoment
Regelung);
ESC (Electronic Stability Control);
HH (Hill Holder);
ASR (Antislip Regulation);
HBA (Hydraulic Brake Assist);
For the operation of the systems, see
the following description.
ABS (Anti-lock Braking
System)
This system, which is an integral part of
the braking system, prevents one or
more wheels from locking and slipping
in any road surface condition,
irrespective of the intensity of the
braking action, ensuring that the car
can be controlled even during
emergency braking thus optimising
stopping distances.
The system intervenes during braking
when the wheels are about to lock,
typically in emergency braking or
low-grip conditions, when locking may
be more frequent.The system also improves control and
stability of the car when braking on a
surface where the grip of the left and
right wheels varies, or on corners.
System intervention
A slight pulsing of the brake pedal and
noise indicates the intervention of the
ABS: this is completely normal when
the system intervenes.
49) 50) 51) 52) 53) 54) 55) 56) 57)
EBD (Electronic
Brakeforce Distribution)
SYSTEM
This system (which cannot be
deactivated) recognises emergency
braking conditions according to the
speed of operation of the brake pedal
and provides an additional hydraulic
braking pressure to support that
provided by the driver. This allows
faster and more powerful operation of
the braking system.MSR (Motor
Schleppmoment
Regelung) SYSTEM
The MSR system is an integral part of
the ABS, that intervenes, if there is a
sudden change to a lower gear,
restoring torque to the engine, thereby
preventing excessive drive at the drive
wheels which, especially in poor grip
conditions, could lead to a loss in
stability of the vehicle.
ESC (Electronic Stability
Control) SYSTEM
This is an electronic system that
controls vehicle stability in the event of
tyre grip loss, helping maintain
directional control.
The system is capable of recognising
potentially dangerous situations in
terms of the stability and intervenes
automatically on the brakes in a
differentiated manner for the four
wheels in order to provide a stabilising
torque.
The ESC system switches on
automatically when the engine is
started and cannot be switched off.
System intervention
This is indicated by the flashing of the
warning light
on the instrument
panel, to inform the driver that the car is
in critical stability and grip conditions.
68
SAFETY

WARNING
148)If the replaced fuse blows again,
contact a Fiat Dealership.
149)Never replace a fuse with metal wires
or anything else.
150)Never replace a fuse with another with
a higher amp rating; DANGER OF FIRE.
151)If a general fuse (MEGA-FUSE,
MIDI-FUSE, MAXI-FUSE) blows contact a
Fiat Dealership.
152)Before replacing a fuse, make sure
that the ignition key has been removed and
that all the other services are switched off
and/or disengaged.
153)Contact Fiat Dealership if a safety
system (airbags, brakes), engine system
(engine, gearbox) or steering system
general protection fuse blows.
WARNING
52)If you need to wash the engine
compartment, take care not to directly hit
the engine compartment fuse box with
the water jet.
REPLACING A
WHEEL
GENERAL
INSTRUCTIONS
154) 155) 156) 157) 158) 159) 160) 161) 162)
JACK
Please note that:
the jack weight is 1.76 kg;
the jack requires no adjustment;
the jack cannot be repaired and in
the event of a fault it must be replaced
by another genuine one;
no tool other than its cranking
device may be fitted on the jack.
MAINTENANCE
prevent any dirt from depositing on
the "worm screw"
keep the "worm screw" lubricated
never modify the jack.
CONDITIONS OF
NON-USE
at temperatures lower than -40°C on
a sandy or muddy ground
on uneven ground
on steep roads
in extreme weather conditions:
thunderstorms, typhoons, hurricanes,
blizzards, storms, etc.
in direct contact with the engine or
for repairs under the car
on boats.
RAISING WITH A JACK
AND REPLACING A
WHEEL
To change a wheel, proceed as follows:
stop the car in a position that is
not dangerous for oncoming traffic
where you can change the wheel safely.
The ground must be flat and sufficiently
compact;
stop the engine, pull up the
handbrake and engage the first gear or
reverse. Wear the reflective safety
jacket (compulsory by law) before
getting out of the car;
raise the mat on the floor of the
luggage compartment;
undo the fastener B fig. 112;
take out the tool box C fig. 112 and
place it next to the wheel to be
changed;
take the space-saver wheel D fig.
112;
for vehicles with wheel cap: use the
screwdriver provided, applying leverage
to the dedicated opening on the outer
edge;
127

SERVICING AND CARE
Correct maintenance permits the
performance of the vehicle to be
maintained over time, as well as limited
running costs and safeguarding the
efficiency of the safety systems.
This chapter explains how.SCHEDULED SERVICING ...............139
CHECKING LEVELS........................145
BATTERY ........................................149
BRAKES .........................................150
REPLACING THE
WINDSCREEN/REAR WINDOW
WIPER BLADES ..............................150
WHEELS AND TYRES.....................152
BODYWORK ...................................152
INTERIOR .......................................154
138
SERVICING AND CARE

SERVICE SCHEDULE
WARNING: Once you have carried out the last intervention in the table, continue with the scheduled servicing, maintaining the
frequency indicated in the plan by marking each operation with a dot or dedicated note.
Warning: simply restarting the maintenance from the start of the plan may cause the allowed interval to be exceeded for some
operations!
Thousands of miles 9 18 27 36 45 54 63 72 81 90
Thousands of kilometres 15 30 45 60 75 90 105 120 135 150
Years12345678910
Check tyre condition/wear and adjust pressure, if
necessary; check the expiry date of the “Fix&Go” repair kit
(for versions/markets, where provided)●●●●●●●●●●
Check operation of lighting system (headlights, direction
indicators, hazard warning lights, boot, passenger
compartment, glove compartment, instrument panel
warning lights, etc.)●●●●●●●●●●
Check and, if necessary, top up fluid levels (1)●●●●●●●●●●
Check exhaust emissions●●●●●●●●●●
Use the diagnosis socket to check supply/engine
management system operation, emissions and, for
versions/markets, where provided, engine oil degradation●●●●●●●●●●
Visually inspect the condition of: bodywork, underbody
protection, pipes and hoses (exhaust - fuel - brakes),
rubber parts (boots, sleeves, bushes, etc.)●●●●●
Check windscreen/rear window wiper blade position/wear
(for markets/versions, where provided)●●●●●
(1) Topping up must be carried out with the fluids indicated in this Owner Handbook and only after checking that the system is undamaged
140
SERVICING AND CARE

REGULAR CHECKS
Every 1,000 km or before long
journeys, check and, if necessary, top
up:
engine coolant level;
brake fluid level;
windscreen washer fluid level;
tyre inflation pressure and condition;
operation of lighting system
(headlights, direction indicators, hazard
warning lights, etc.);
operation of windscreen washer/
wiper system and positioning/wear of
rear window wiper blades.
Every 3,000 km check and top up if
required: engine oil level.
You are advised to use PETRONAS
LUBRICANTS products, which have
been designed and produced
specifically for Fiat cars (see table
“Capacities” in the “Technical
specifications” section).DEMANDING USE OF THE
CAR
If the vehicle is mainly used in one of
the following particularly harsh
conditions:
towing a trailer or caravan;
dusty roads;
short, repeated journeys (less than
7-8 Km) at sub-zero outdoor
temperatures;
engine often idling or driving long
distances at low speeds or long periods
of inactivity;
perform the following inspections more
frequently than shown on the
Scheduled Servicing Plan:
check front disc brake pad condition
and wear;
check cleanliness of bonnet and
luggage compartment locks,
cleanliness and lubrication of linkage;
visually inspect conditions of:
engine, gearbox, transmission, pipes
and hoses (exhaust/fuel system/brakes)
and rubber elements (gaiters/sleeves/
bushes, etc.);
check battery charge and battery
fluid level (electrolyte);
visually inspect conditions of the
accessory drive belts;
check and, if necessary, change
engine oil and replace oil filter;
check and, if necessary, replace
pollen filter;
check and, if necessary, replace air
cleaner.
144
SERVICING AND CARE

WARNING
64)Incorrect installation of electric and
electronic devices may cause severe
damage to your car. After purchasing your
vehicle, if you wish to install any
accessories (anti-theft, etc.), go to a Fiat
Dealership, which will suggest the most
suitable devices and advise you whether a
higher capacity battery needs to be
installed.
WARNING
5)Batteries contain substances which are
very dangerous for the environment. It is
advisable to contact a Fiat Dealership
for battery replacement.
BRAKES
Depending on the version/market, the
vehicle may be equipped with
mechanical wear detectors for the
brake pads: one for each wheel
assembly.
When the brake linings are close to
wearing out, pressing the brake pedal
will generate a slight squeal: this lasts
for about 100 km (the mileage varies
with the driving style and route).
In this case, it is still possible to
continue driving, with caution.
However, contact a Fiat Dealership as
soon as possible to have the worn
brake pads changed.
REPLACING THE
WINDSCREEN/REAR
WINDOW WIPER
BLADES
WIPER BLADES
Replace the blades if the rubber edge is
deformed or worn. In any case, it is
advisable to replace them
approximately once a year.
185) 186)
RAISING THE
WINDSCREEN WIPER
BLADES
Lift the windscreen wiper arm and
position the blade so that it forms a 90°
angle with the arm.
REPLACING THE
WINDSCREEN WIPER
BLADES
Proceed as follows:
raise the wiper arm A fig. 133 and
position the blade so that it forms
an angle of 90° with the arm;
press the button A and extract the
blade C from the arm B;
insert the new blade making sure it
is locked into place.
150
SERVICING AND CARE

1.2 8V 69 HP / 1.2
8V 69 HP LPG0.9 TwinAir 85 HP(°)Prescribed fuels and original lubricants
Dualogic gearbox hydraulic activation
system:0.70 (litres) / (0.59) kg -TUTELA CS SPEED Special oil with “ATF
DEXRON III” type additive
Hydraulic brakes circuit (kg): 0.55 0.55
TUTELA TOP 4/S
Hydraulic clutch controls (RH drive versions): 0.100 -
Windscreen and rear window washer fluid
reservoir (litres):2.5 2.5Mixture of water and PETRONAS DURANCE
SC35
(°) For versions/markets, where provided
166
TECHNICAL DATA