SERVICING AND MAINTENANCE 229
Cooling System — Drain, Flush And Refill
NOTE:
Some vehicles require special tools to add
c o
olant properly. Failure to fill these systems
properly could lead to severe internal engine
damage. If any coolant is needed to be added to
the system please contact your local authorized
dealer.
If the engine coolant (antifreeze) is dirty or
c o
ntains visible sediment, have an authorized
dealer clean and flush with OAT coolant
(antifreeze) (conforming to MS.90032).
Refer to the “Maintenance Plan” in (Servicing
a n
d Maintenance” for the proper maintenance
intervals.
Selection Of Coolant
Refer to “Fluids And Lubricants” in “Technical
Specifications” for further information.
NOTE:
Mixing of engine coolant (antifreeze) other
than specified Organic Additive Technology
(OAT) engine coolant (antifreeze), may result in
engine damage and may decrease corrosion
protection. Organic Additive Technology (OAT)
engine coolant is different and should not be
mixed with Hybrid Organic Additive Technology
(HOAT) engine coolant (antifreeze) or any
“globally compatible” coolant (antifreeze). If a
non-OAT engine coolant (antifreeze) is intro -
duced into the cooling system in an emer-
gency, the cooling system will need to be
d r
ained, flushed, and refilled with fresh OAT
coolant (conforming to MS.90032), by an
authorized dealer as soon as possible.
Do not use water alone or alcohol-based
engine coolant (antifreeze) products. Do not
use additional rust inhibitors or antirust prod -
ucts, as they may not be compatible with the
r a
diator engine coolant and may plug the
radiator.
This vehicle has not been designed for use
with propylene glycol-based engine coolant
(antifreeze). Use of propylene glycol-based
engine coolant (antifreeze) is not recom -
mended.
Some vehicles require special tools to add
coolant properly. Failure to fill these systems
properly could lead to severe internal engine
damage. If any coolant is needed to be added
to the system please contact an authorized
dealer.
Adding Coolant
Your vehicle has been built with an improved
engine coolant (OAT coolant conforming to
MS.90032) that allows extended maintenance
intervals. This engine coolant (antifreeze)
can be used up to ten years or 150,000 miles
( 2
40,000 km) before replacement. To prevent
r e
ducing this extended maintenance period, it is
important that you use the same engine coolant
(OAT coolant conforming to MS.90032)
throughout the life of your vehicle.
Do not use a pressure cap other than the
one specified for your vehicle. Personal
injury or engine damage may result.
WARNING! (Continued)
7
232 SERVICING AND MAINTENANCE
(Continued)
BRAKE SYSTEM
In order to ensure brake system performance, all
brake system components should be inspected
periodically. Refer to the “Maintenance Plan” in
“Servicing and Maintenance” for the proper
maintenance intervals.
Master Cylinder — Brake Fluid Level Check
Check the fluid level in the master cylinder
immediately if the “Brake Warning Light”
indicates system failure.
Check the fluid level in the master cylinder
wh
en performing underhood services.
Clean the top of the master cylinder area before
r e
moving the cap. If necessary, add fluid to
bring the fluid level up to the requirements
described on the brake fluid reservoir. Overfilling of fluid is not recommended because
i
t
may cause leaking in the system.
Fluid level can be expected to fall as the brake
p a
ds wear. Brake fluid level should be checked
when pads are replaced. However, low fluid
level may be caused by a leak and a checkup
may be needed.
Use only manufacturer's recommended brake
fl
uid. Refer to “Fluids And Lubricants” in
“Technical Specifications” for further
information.WARNING!
Riding the brakes can lead to brake failure
and possibly a collision. Driving with your foot
resting or riding on the brake pedal can result
in abnormally high brake temperatures,
excessive lining wear, and possible brake
damage. You would not have your full braking
capacity in an emergency.
WARNING!
Use only manufacturer's recommended
brake fluid. Refer to “Fluids And Lubricants”
in “Technical Specifications” for further infor-
mation. Using the wrong type of brake fluid
c a
n severely damage your brake system
and/or impair its performance. The proper
type of brake fluid for your vehicle is also
identified on the original factory installed
hydraulic master cylinder reservoir.
To avoid contamination from foreign matter
or moisture, use only new brake fluid or
fluid that has been in a tightly closed
container. Keep the master cylinder reser -
voir cap secured at all times. Brake fluid in
a
open container absorbs moisture from
the air resulting in a lower boiling point.
This may cause it to boil unexpectedly
d u
ring hard or prolonged braking, resulting
in sudden brake failure. This could result in
a collision.
Overfilling the brake fluid reservoir can
result in spilling brake fluid on hot engine
parts, causing the brake fluid to catch fire.
Brake fluid can also damage painted and
vinyl surfaces, care should be taken to
avoid its contact with these surfaces.
Do not allow petroleum based fluid to
contaminate the brake fluid. Brake seal
components could be damaged, causing
partial or complete brake failure. This could
result in a collision.
WARNING! (Continued)
SERVICING AND MAINTENANCE 233
AUTOMATIC TRANSMISSION
Selection Of Lubricant
It is important to use the proper transmission
fluid to ensure optimum transmission
performance and life. Use only the
manufacturer's specified transmission fluid.
Refer to “Fluids And Lubricants” in “Technical
Specifications” for fluid specifications. It is
important to maintain the transmission fluid at
the correct level using the recommended fluid.
NOTE:
No chemical flushes should be used in any
t r
ansmission; only the approved lubricant
should be used.
Special Additives
The manufacturer strongly recommends against
using any special additives in the transmission.
Automatic Transmission Fluid (ATF) is an
engineered product and its performance
may be impaired by supplemental additives.
T h
erefore, do not add any fluid additives to the
transmission. The only exception to this policy is
the use of special dyes for diagnosing fluid leaks.
Avoid using transmission sealers as they may
adversely affect seals.
Fluid Level Check
Use the following procedure to check the
transmission fluid level properly:
1. P ark the vehicle on level ground.
2
. R un the engine at normal idle speed for at
l
east 60 seconds, and leave the engine
running for the rest of this procedure. 3. F
ully apply the parking brake, and press the
b
rake pedal.
4. P lace the gear selector momentarily into
e
ach gear position (allowing time for the
transmission to fully engage in each
position), ending with the transmission in
PARK.
5. W ipe the area around the dipstick clean to
p
revent dirt from entering the transmission.
6. R emove the dipstick and determine if the
f
luid is hot or cold. You can also read the
transmission fluid temperature using the
instrument cluster. Refer to "Instrument
Cluster Display" in "Getting To Know Your
Instrument Panel" for further information.
Hot fluid is approximately 180°F (82°C),
which is the normal operating temperature
after the vehicle is driven at least 15 miles
( 2
4 km). Hot fluid cannot be held
c o
mfortably between the fingertips. Cold
fluid is at a temperature of approximately
80°F (27°C).
CAUTION!
Using a transmission fluid other than the
manufacturer’s recommended fluid may cause
deterioration in transmission shift quality and/
or torque converter shudder, and will require
more frequent fluid and filter changes. Refer to
“Fluids And Lubricants” in “Technical
Specifications” for fluid specifications.
CAUTION!
Do not use chemical flushes in your
transmission as the chemicals can damage
your transmission components. Such damage
is not covered by the New Vehicle Limited
Warranty.
7
234 SERVICING AND MAINTENANCE
7. Wipe the dipstick clean and reinsert it until
seated. Then, remove the dipstick and note
the fluid level on both sides. The fluid level
reading is only valid if there is a solid coating
of oil on both sides of the dipstick. Note that
the holes in the dipstick will be full of fluid if
the actual level is at or above the hole.
If the fluid is hot, the fluid level should be
in the crosshatched area marked “HOT”
(between the upper two holes in the
dipstick).
If the fluid is cold, the fluid level should
be between the lower two holes in the
area marked “COLD”.
If the fluid level is low, add fluid through the
d i
pstick tube to bring it to the proper level. Do
not overfill. After adding any quantity of oil
through the dipstick tube, wait at least two
minutes for the oil to fully drain into the trans -
mission before rechecking the fluid level.
NOTE:
If it is necessary to check the transmission
b e
low the operating temperature, the fluid level
should be between the two COLD (lower) holes
on the dipstick with the fluid at approximately
80°F (27°C). If the fluid level is correctly estab -lished at 80°F (27°C), it should be between the
HO
T (upper) reference holes when the transmis -
sion reaches 180°F (82°C). Remember it is
b e
st to check the level at the normal operating
temperature.
8. C heck for leaks. Release the parking brake.
Fluid And Filter Changes
Refer to the “Maintenance Plan” in “Servicing
and Maintenance” for the proper maintenance
intervals.
In addition, change the fluid and filter if the fluid
be
comes contaminated (with water, etc.), or if
the transmission is disassembled for any
reason.
RAISING THE VEHICLE
In the case where it is necessary to raise the
vehicle, go to an authorized dealer or service
station.
TIRES
TIRE SAFETY INFORMATION
Tire safety information will cover aspects of the
following information: Tire Markings, Tire
Identification Numbers, Tire Terminology and
Definitions, Tire Pressures, and Tire Loading.
CAUTION!
Using a transmission fluid other than the
manufacturer’s recommended fluid may
cause deterioration in transmission shift
quality and/or torque converter shudder,
and will require more frequent fluid and
filter changes. Refer to “Fluids And Lubri -
cants” in “Technical Specifications” for
f l
uid specifications.
Dirt and water in the transmission can
cause serious damage. To prevent dirt and
water from entering the transmission after
checking or replenishing fluid, make sure
that the dipstick cap is re-seated properly.
256
TECHNICAL SPECIFICATIONS
IDENTIFICATION DATA
VEHICLE IDENTIFICATION NUMBER
The Vehicle Identification Number (VIN) is on
the left front corner of the instrument panel and
is visible from outside of the vehicle through the
windshield.
Windshield VIN Location
NOTE:
It is illegal to remove or alter the VIN.
BRAKE SYSTEM
Your vehicle is equipped with dual
hydraulic brake systems. If either of
t h
e two hydraulic systems loses
normal capability, the remaining
system will still function. However, there will
be some loss of overall braking effectiveness.
T h
is will be evident by increased pedal travel
during application and greater pedal force
required to slow or stop the vehicle. In addition,
if the malfunction is caused by a leak in the
hydraulic system, the “Brake Warning Light” will
turn on as the brake fluid level drops in the
master cylinder.
In the event power assist is lost for any reason
( i
.e., repeated brake applications with the
engine off) the brakes will still function.
However, the effort required to brake the
vehicle will be much greater than that required
with the power system operating.
WARNING!
Riding the brakes can lead to brake failure
and possibly a collision. Driving with your
foot resting or riding on the brake pedal can
result in abnormally high brake tempera -
tures, excessive lining wear, and possible
b r
ake damage. You would not have your full
braking capacity in an emergency.
Driving a vehicle with the “Brake Warning
Light” on is dangerous. A significant
decrease in braking performance or vehicle
stability during braking may occur. It will
take you longer to stop the vehicle or will
make your vehicle harder to control. You
could have a collision. Have the vehicle
checked immediately.
TECHNICAL SPECIFICATIONS 257
WHEEL AND TIRE TORQUE SPECIFICATIONS
Proper lug nut/bolt torque is very important to
ensure that the wheel is properly mounted to
the vehicle. Any time a wheel has been removed
and reinstalled on the vehicle, the lug nuts/
bolts should be torqued using a properly
calibrated torque wrench using a high quality six
sided (hex) deep wall socket.
TORQUE SPECIFICATIONS
**Use only authorized dealer recommended
lug nuts/bolts and clean or remove any dirt or
oil before tightening.
Inspect the wheel mounting surface prior to
mo
unting the tire and remove any corrosion or
loose particles.
Wheel Mounting Surface
Tighten the lug nuts/bolts in a star pattern until
ea
ch nut/bolt has been tightened twice. Ensure
that the socket is fully engaged on the lug nut/
bolt (do not insert it halfway).
Torque Patterns
After 25
miles (40 km), check the lug nut/bolt
t o
rque to be sure that all the lug nuts/bolts are
properly seated against the wheel.
FUEL REQUIREMENTS
This engine is designed to meet all
emissions regulations and provide
o p
timum fuel economy and
performance when using high quality
unleaded “Regular” gasoline having a posted
octane number of 87 as specified by the (R+M)/
2 method. The use of higher octane “Premium”
g a
soline is not required, as it will not provide
any benefit over “Regular” gasoline in these
engines.
Lug Nut/Bolt
T
o
rque **Lug Nut/
Bo
lt Size Lug Nut/Bolt
So
cket Size
100 Ft-Lbs
( 1
35 N·m) M12 x 1.5
19 mm
WARNING!
To avoid the risk of forcing the vehicle off the
jack, do not tighten the lug nuts/bolts fully
until the vehicle has been lowered. Failure to
follow this warning may result in personal
injury.
8
258 TECHNICAL SPECIFICATIONS
While operating on gasoline with an octane
number of 87, hearing a light knocking sound
from the engine is not a cause for concern.
However, if the engine is heard making a heavy
knocking sound, see your dealer immediately.
Use of gasoline with an octane number lower
than 87 can cause engine failure and may void
or not be covered by the New Vehicle Limited
Warranty.
Poor quality gasoline can cause problems such
as
hard starting, stalling, and hesitations. If you
experience these symptoms, try another brand
of gasoline before considering service for the
vehicle.
REFORMULATED GASOLINE
Many areas of the country require the use of
cleaner burning gasoline referred to as
“Reformulated Gasoline”. Reformulated
gasoline contains oxygenates and are
specifically blended to reduce vehicle
emissions and improve air quality.
The use of reformulated gasoline is
r e
commended. Properly blended reformulated
gasoline will provide improved performance
and durability of engine and fuel system
components.
MATERIALS ADDED TO FUEL
Besides using unleaded gasoline with the
proper octane rating, gasolines that contain
detergents, corrosion and stability additives are
recommended. Using gasolines that have these
additives will help improve fuel economy,
reduce emissions, and maintain vehicle
performance.
Designated TOP TIER Detergent
Gasoline contains a higher level of
de
tergents to further aide in
minimizing engine and fuel system
deposits. When available, the usage of TOP
TIER Detergent Gasoline is recommended. Visit
www.toptiergas.com for a list of TOP TIER
Detergent Gasoline Retailers.
Indiscriminate use of fuel system cleaning
a g
ents should be avoided. Many of these
materials intended for gum and varnish
removal may contain active solvents or similar
ingredients. These can harm fuel system gasket
and diaphragm materials.
GASOLINE/OXYGENATE BLENDS
Some fuel suppliers blend unleaded gasoline
with oxygenates such as ethanol.
Problems that result from using gasoline
c o
ntaining more than 15% ethanol (E-15) or
gasoline containing methanol are not the
responsibility of the manufacturer and may void
or not be covered under New Vehicle Limited
Warranty.
CAUTION!
DO NOT use E-85, gasoline containing
methanol, or gasoline containing more than
15% ethanol (E-15). Use of these blends may
result in starting and driveability problems,
damage critical fuel system components,
cause emissions to exceed the applicable
standard, and/or cause the Malfunction
Indicator Light to illuminate. Please observe
pump labels as they should clearly
communicate if a fuel contains greater than
15% ethanol (E-15).
TECHNICAL SPECIFICATIONS 259
(Continued)
DO NOT USE E-85 IN NON-FLEX FUEL
V
EHICLES
Non-Flex Fuel Vehicles (FFV) are compatible
with gasoline containing up to 15% ethanol
(E-15). Use of gasoline with higher ethanol
content may void the New Vehicle Limited
Warranty.
If a Non-FFV vehicle is inadvertently fueled with
E-
85 fuel, the engine will have some or all of
these symptoms:
Operate in a lean mode.
OBD II Malfunction Indicator Light on.
Poor engine performance.
Poor cold start and cold driveability.
Increased risk for fuel system component
corrosion.
CNG AND LP FUEL SYSTEM
M
ODIFICATIONS
Modifications that allow the engine to run on
Compressed Natural Gas (CNG) or Liquid
Propane (LP) may result in damage to the
engine, emissions, and fuel system
components. Problems that result from running
CNG or LP are not the responsibility of the
manufacturer and may void or not be covered
under the New Vehicle Limited Warranty.
MMT IN GASOLINE
Methylcyclopentadienyl Manganese Tricarbonyl
(MMT) is a manganese-containing metallic
additive that is blended into some gasoline to
increase octane. Gasoline blended with MMT
provides no performance advantage beyond
gasoline of the same octane number without
MMT. Gasoline blended with MMT reduces
spark plug life and reduces emissions system
performance in some vehicles. The
manufacturer recommends that gasoline
without MMT be used in your vehicle. The MMT content of gasoline may not be indicated on the
gasoline pump; therefore, you should ask your
gasoline retailer whether the gasoline contains
MMT. MMT is prohibited in Federal and
California reformulated gasoline.
FUEL SYSTEM CAUTIONS
CAUTION!
Follow these guidelines to maintain your
vehicle’s performance:
The use of leaded gasoline is prohibited by
Federal law. Using leaded gasoline can
impair engine performance and damage
the emissions control system.
An out-of-tune engine or certain fuel or igni -
tion malfunctions can cause the catalytic
c o
nverter to overheat. If you notice a
pungent burning odor or some light smoke,
your engine may be out of tune or malfunc -
tioning and may require immediate service.
C o
ntact an authorized dealer for service
assistance.
8