Chevrolet Low Cab Forward 5.2L Diesel Engine 4500 HD/XD/5500 HD/XD
Owner Manual (GMNA-Localizing-U.S.-13337621) - 2020 - crc - 12/5/18
Introduction 9
1. Air Flow Direction ControlLever. See Air Vents0124.
2. Combination Light Control Switch. See Exterior Lamp
Controls 080.
Cruise Control Set Switch/
Resume Switch. See Cruise
Control 0214.
3. Windshield Wiper and Windshield Washer Switch.
See Windshield Wiper/Washer
0 54.
Exhaust Brake Switch. See
Exhaust Brake 0213.
4. Heater and Manual Air Conditioner. See Climate
Control Systems 0121.
5. Radio with CD/USB/Bluetooth. See AM-FM Radio 085.
6. Small Article Storage Pocket. See Instrument Panel Storage
0 43.
7. Windshield Washer Fluid Tank. See Washer Fluid 0252.
8. Glove Compartment. See Glove Box 043. 9. Relay Box. See
Electrical
System Overload 0277.
10. Cupholders 044.
11. Hook. See Shopping Bag
Hooks 045.
12. Card Holder. See Instrument
Panel Storage 043.
13. Accessory Power Outlet. See Power Outlets 055.
14. Accessory Power Outlet. See Power Outlets 055.
Chevrolet Low Cab Forward 5.2L Diesel Engine 4500 HD/XD/5500 HD/XD
Owner Manual (GMNA-Localizing-U.S.-13337621) - 2020 - crc - 12/5/18
10 Introduction
Instrument Panel Overview (Driver Side)
1. Instrument Panel Light LevelControl. See Instrument Panel
Illumination Control 083.
2. Power Take Off (PTO) Main Switch. See Power Take-Off
(PTO) 0227.
3. Power Take Off (PTO) Engine Speed Control Switch. See
Power Take-Off (PTO) 0227. 4. Rear Body Interior Light
Switch. See Cargo Lamp 084.
5. Instruments, Warning Lights and Indicator Lights. See
Instrument Cluster 057.
6. Horn Button. See Horn053. 7. Rear Power Window Lock
Switch. See Power Windows
0 23.
8. Outside Rearview Mirror Heater Switch. See Heated
Mirrors 022.
9. Cruise Control Main Switch. See Cruise Control 0214.
10. Hazard Warning Flasher Switch. See Hazard Warning
Flashers 082.
11. Rear Power Window Switch. SeePower Windows 023.
12. Diesel Particulate Filter (DPF) Switch. See Diesel Particulate
Filter 0171.
13. Odometer Check Switch. See Odometer 058.
Engine Oil Level Check Switch.
See Engine Oil 0235.
14. Door Lock Switch. See Power
Door Locks 021.
Chevrolet Low Cab Forward 5.2L Diesel Engine 4500 HD/XD/5500 HD/XD
Owner Manual (GMNA-Localizing-U.S.-13337621) - 2020 - crc - 12/5/18
22 Keys, Doors, and Windows
{Warning
Before driving, be sure to adjust
the seat and mirrors to positions
that give you a correct driving
posture.
Do not adjust the outside mirrors
while operating the vehicle.
Adjust the mirrors when the
vehicle is stationary, not while the
vehicle is in motion.
When checking the rear of the
vehicle with mirrors, be careful
that this does not distract your
attention from the traffic ahead.
Outside mirrors may make the
vehicle behind you appear farther
away than it really is. Use these
mirrors very carefully until you are
able to correctly determine
distances from the images.(Continued)
Warning (Continued)
Keep the mirrors in mind when
passing another vehicle on a
narrow road, moving the vehicle
into a garage, or driving near
pedestrians.
Do not drive with the mirrors
folded.
You and others could be seriously
injured.
Heated Mirrors
If the outside rearview mirrors fog
up, press the outside rearview
mirror heater switch to defog them.
When the switch is pressed the
indicating light will illuminate. If the
switch is pressed once again, it will
switch to“OFF,”and the operation
indicating light will go out.
Do not use this switch while the
engine is shut down. Due to high
power consumption, the battery can
be discharged.
Turn off the switch as soon as
defogging is complete.
Chevrolet Low Cab Forward 5.2L Diesel Engine 4500 HD/XD/5500 HD/XD
Owner Manual (GMNA-Localizing-U.S.-13337621) - 2020 - crc - 12/5/18
Climate Controls 121
Climate Controls
Climate Control Systems
Climate Control Systems . . . . . 121
Air Vents
Air Vents . . . . . . . . . . . . . . . . . . . . . 124
Maintenance
Passenger Compartment AirFilter . . . . . . . . . . . . . . . . . . . . . . . . 125
Service . . . . . . . . . . . . . . . . . . . . . . . 126
Climate Control
Systems
The heating, cooling, and ventilation
for the vehicle can be controlled
with this system.
Climate Control System w/Air
Conditioning shown, Heater Only similar
1. Outlet Selector Knob
2. Air Selector Lever
3. Temperature Control Knob
4. Air Conditioning (A/C) Switch, if equipped
5. Fan Speed Control Knob Outlet Selector Knob :
The Air
Selector Knob regulates air flow
from the upper, floor and defroster
outlets.
H: Air flows through the upper
outlets.
): Air flows through the upper and
floor outlets.
6: Air is flows through the floor
outlets.
-: Air flows through the floor
outlets, with some air coming from
the door window and windshield
outlets.
1: Air flows through the door
window and windshield outlets.
Air Selector Lever : The intake of
outside air and the circulation of
inside air is controlled by sliding this
lever right or left.
P: Use this position to ventilate
the interior of the cab. This position
should be normally selected.
Chevrolet Low Cab Forward 5.2L Diesel Engine 4500 HD/XD/5500 HD/XD
Owner Manual (GMNA-Localizing-U.S.-13337621) - 2020 - crc - 12/5/18
122 Climate Controls
O:Use this position to prevent
dusty or otherwise contaminated
outside air from entering the cab,
such as in a tunnel or in congested
traffic.
Extended use of the inside air
recirculation position causes the
windshield and windows to fog up
easily, making visibility poor. For
good ventilation, switch to outside
air as soon as possible.
Temperature Control Knob : Use
this knob to select the preferred cab
interior temperature. Turn the knob
counterclockwise to lower the outlet
air temperature and clockwise to
raise it.
Fan Speed Control Knob : The fan
speed can be adjusted to any of the
four speeds available.
Air Conditioning (A/C) Switch :
Press this switch to use the air
conditioning system. The indicator
light inside the switch will come on
to show that the air conditioning
system is in operation. The air
conditioning system can also be
used for dehumidifying while the heater is being used. To turn off the
air conditioning, push this switch in
again.
When the defrost mode is selected,
the air conditioner compressor will
be on.
Even if the A/C switch is turned on,
the air conditioning system will not
operate when the fan speed control
knob is placed in the stop position.
Make sure that the fan speed
control knob is in a position other
than the stop position.
Even in seasons when the air
conditioning system is not used,
occasionally operate the system for
a few minutes with the engine
running at a low speed in order to
keep the system's components
lubricated.
Ventilation
Outside Air Ventilation :
Press the
A/C switch to the off position. Turn
the outlet selector knob to the
preferred position. Move the air
selector lever to the
Pposition. Set the temperature control knob to
the desired position. Adjust the fan
speed control knob to the preferred
speed.
How to Use the Heater
Normal Heating :
Set the outlet
selector knob to the
6or-
position. Use the-position for
warming your feet while defogging
the windshield.
Set the air selector lever to the
P
position. Adjust the temperature
control knob and the fan speed
control knob to the desired
positions.
To dehumidify the cab interior while
heating, press the A/C switch to the
on position.
As the heater uses the heat from
the engine coolant, its heating effect
is weak when the engine coolant
temperature is low.
Chevrolet Low Cab Forward 5.2L Diesel Engine 4500 HD/XD/5500 HD/XD
Owner Manual (GMNA-Localizing-U.S.-13337621) - 2020 - crc - 12/5/18
128 Driving and Operating
Driving and
Operating
Driving Information
Driver Behavior . . . . . . . . . . . . . . . 129
Driving for Better FuelEconomy . . . . . . . . . . . . . . . . . . . . 129
Distracted Driving . . . . . . . . . . . . 130
Control of a Vehicle . . . . . . . . . . . 130
Braking . . . . . . . . . . . . . . . . . . . . . . . 134
Steering . . . . . . . . . . . . . . . . . . . . . . 140
Driving on Wet Roads . . . . . . . . 140
Hill and Mountain Roads . . . . . 141
Winter Driving . . . . . . . . . . . . . . . . 142
If the Vehicle Is Stuck . . . . . . . . 144
Emergencies (Troubleshooting) . . . . . . . . . . . 145
Emergencies (Disabled Vehicle) . . . . . . . . . . . . . . . . . . . . . 155
Starting and Operating
New Vehicle Break-In . . . . . . . . . 156
Pedals . . . . . . . . . . . . . . . . . . . . . . . . 157
Ignition Positions . . . . . . . . . . . . . 157
Starting and Stopping theVehicle . . . . . . . . . . . . . . . . . . . . . . 159
Operating Temperature . . . . . . . 162
Winter Cover . . . . . . . . . . . . . . . . . 163 Engine Heater . . . . . . . . . . . . . . . . 163
Engine Alarm and Automatic
Shutdown . . . . . . . . . . . . . . . . . . . 164
Idle Shutdown . . . . . . . . . . . . . . . . 164
High Idle System . . . . . . . . . . . . . 165
Engine Checks Before Operating . . . . . . . . . . . . . . . . . . . 166
Parking over Things That Burn . . . . . . . . . . . . . . . . . . . 167
Engine Exhaust
Engine Exhaust . . . . . . . . . . . . . . 168
Running the Vehicle WhileParked . . . . . . . . . . . . . . . . . . . . . . 170
Diesel Particulate Filter
Diesel Particulate Filter . . . . . . . 171
Diesel Exhaust Fluid
Diesel Exhaust Fluid . . . . . . . . . . 180
Automatic Transmission
Automatic Transmission . . . . . . 196
Selector Lever . . . . . . . . . . . . . . . . 205
Overdrive Off . . . . . . . . . . . . . . . . . 206
Brakes
Antilock BrakeSystem (ABS) . . . . . . . . . . . . . . . 207
Parking Brake . . . . . . . . . . . . . . . . 211
Exhaust Brake . . . . . . . . . . . . . . . . 213
Cruise Control
Cruise Control . . . . . . . . . . . . . . . . 214
Fuel
Fuel for Diesel Engines . . . . . . . 218
Biodiesel . . . . . . . . . . . . . . . . . . . . . 219
Cold Weather Operation . . . . . . 221
Water in Fuel . . . . . . . . . . . . . . . . . 221
Running Out of Fuel . . . . . . . . . . 224
Filling the Tank . . . . . . . . . . . . . . . 225
Conversions and Add-Ons
Add-On Electrical Equipment . . . . . . . . . . . . . . . . . . 227
Power Take-Off (PTO) . . . . . . . . 227
Chevrolet Low Cab Forward 5.2L Diesel Engine 4500 HD/XD/5500 HD/XD
Owner Manual (GMNA-Localizing-U.S.-13337621) - 2020 - crc - 12/5/18
Driving and Operating 131
Pulling Away After Stopping
and Parking
Before pulling away, check that
there are no children or obstructions
around the vehicle and confirm that
it is safe to pull away.
If you cannot see the area behind
your vehicle well enough to confirm
it is safe to back up, get out of the
vehicle and check behind it.
Make it a habit to look around and
confirm that it is safe to pull away
after a temporary stop (at traffic
lights, for example).
If the Windshield Fogs Up
Use the heater to blow hot air on the
windshield or dehumidify the cabin
using the air conditioner and place
the outlet selector knob in the
5or
4position.
Place the air selector lever in the
outside air position.
Nighttime Visibility
If there is an old film on the
windshield, the lights of oncoming
traffic will be reflected in many directions, making it hard for you to
see ahead. Use glass cleaner to
clean the glass and the wiper
blades.
Worn wiper blades cannot wipe the
windshield clean and thus cannot
maintain visibility. When the wiper
blades become worn, replace them
with new ones.
Do Not Attach Accessories to
the Windshield or Windows
{Warning
Do not attach ornaments, films or
other accessories to the
windshield or windows. They
would impair visibility. Also, any
plastic suction cups used to
attach accessories could cause a
fire or a crash by acting as
lenses.
You and others could be seriously
injured.
Never Stop the Engine While
Driving
{Warning
Do not move the engine control
switch away from the "ON"
position while the vehicle is being
driven.
If the engine stops while the
vehicle is moving, the brake
booster does not work, and the
brakes would not work properly.
The engine could also be
damaged.
Stopping the engine while driving
would be extremely dangerous
because the power steering
would stop working, making the
steering wheel extremely hard
to turn.
Stopping the engine while driving
would be extremely dangerous
because the warning lights,
(Continued)
Chevrolet Low Cab Forward 5.2L Diesel Engine 4500 HD/XD/5500 HD/XD
Owner Manual (GMNA-Localizing-U.S.-13337621) - 2020 - crc - 12/5/18
158 Driving and Operating
Caution
After starting the engine, do not
turn the engine control switch to
the START position. Otherwise,
the starter motor may be
damaged.
Using electrical devices such as
the audio system for an extended
time period with the engine
stopped can completely discharge
the battery.
The starting circuit, engine alarm
circuits and accessory circuits are
all controlled by the engine control
switch.
1 LOCK : Lock is in the position
fully counterclockwise. In this
position, the key can be inserted or
removed. To place the engine control switch in the LOCK position,
press and hold the key in the ACC
position and then turn it to the
LOCK position. If you will leave the
vehicle, remove the key and turn the
steering wheel until it locks. The
steering wheel will be locked to help
prevent theft.
2 ACC :
Accessory is in the first
position clockwise. In this position,
the audio and other accessories can
be used with the engine stopped.
3 ON : This ON position is in the
second position clockwise. The key
stays in this position while the
engine is running. Engine control,
warning circuits, gauge circuits, and
accessory circuits are energized.
The engine cylinder heaters or glow
plugs are also turned on when the
switch is in the ON position. The
wait-to-start light will come on and
stay on until the glow plugs are
heated enough. When this light
goes off, turn the switch to the
START position.