Chevrolet Low Cab Forward 5.2L Diesel Engine 4500 HD/XD/5500 HD/XD
Owner Manual (GMNA-Localizing-U.S.-13337621) - 2020 - crc - 12/5/18
Service and Maintenance 337
one side, unusual sounds when
braking, increased brake pedal
travel or harder pedal. The front and
rear brakes are attached to an auto
adjuster mechanism. If there are no
defects, as the pedal travel is
properly maintained, adjustments
are not necessary. Check regularly
that the brake fluid reservoir
(left-hand side of the instrument
panel) or HBB reservoir (5500HD,
5500XD models: left side behind the
cab) is properly filled and check for
fluid leaks. Any of these conditions
could indicate the need for brake
system inspection and/or service.
G: Exhaust System :Be alert for
any changes in the sound of the
exhaust system or any smell of
fumes. These are signs the system
may be leaking. Have it checked
and/or repaired at once. (Refer to
"Engine Exhaust Emissions Caution
(Carbon Monoxide)" under Engine
Exhaust 0168).
H: Windshield Wipers and
Washers : Check operation and
condition of the wiper blades. Check
the flow of the washer spray. I: Defroster :
Turn the outlet
selector knob to "Defroster" and the
fan speed control knob to the fully
clockwise position. Then check the
airflow from the ducts at the inside
base of the windshield.
J: Rearview Mirrors and Sun
Visors : Check that friction joints
hold mirrors and sun visors in place.
K: Horn : Sound the horn, now and
then, to be sure it works.
L: Lap-Shoulder Belts : Check the
seat belt system (including webbing,
buckles, latch plates and anchors)
for proper operation, and for
damage.
M: Seat Adjusters : When
adjusting the driver's manual seat,
be sure the seat adjusters latch by
pushing the seat forward and
backward. Do not attempt to adjust
the seat when the vehicle is in
motion.
N: Lamps : Check panel lighting,
warning lamps, indicator lamps and
interior lamps. On the outside,
check: license plate lamps, side
marker lamps, reflectors on outside mirrors, headlamps, parking lamps,
identification and clearance lamps,
taillights, brake lamps, turn signals,
cornering lamps, backup lamps and
hazard warning flashers. Have
headlamp aim checked immediately
if beams seem improperly aimed.
O: Glass, Mirrors, Lights and/or
Reflectors Condition :
Look for
broken, scratched, dirty or damaged
glass, mirrors, lamps or reflectors
that could reduce the view or
visibility, or cause injury. Replace,
clean or repair promptly.
P: Door Latches : Check that doors
close, latch and lock tightly. Check
for broken, damaged or missing
parts that might prevent tight
latching.
Q :Tilt Cab (Driving Position) : Be
sure the tilt lever is down and
locked.
R: Fluid Leaks : Check for fuel,
water, oil or other fluid leaks by
looking at the surface beneath the
vehicle after it has been parked for
Chevrolet Low Cab Forward 5.2L Diesel Engine 4500 HD/XD/5500 HD/XD
Owner Manual (GMNA-Localizing-U.S.-13337621) - 2020 - crc - 12/5/18
354 Technical Data
Parking Brake
Lever effective stroke (Under pull force of approx. 147 N (15 kg/33 lb) 6–8 notches
Electrical System
Battery type [BCI size] (RC-CCA) x No. of units 31T (160–950) x 2
*7
Starter
12 V/3.0 kw
Alternator 12 V/140 amp
Tightening Torque
Oil pan drain plug 83.3Y(8.5 kgf m/61.0 lb ft)
Oil filter drain plug —
Oil filter —
Oil filter cartridge 63.7Y(6.5 kgf m/47.0 lb ft)
Remarks:
*1see Engine Oil 0235.
Remarks:*2see Engine Coolant 0243.
Remarks:*3see Automatic Transmission Fluid 0241.
Remarks:*4see Rear Axle (Gear Oil Viscosity Chart) 0261 or
Rear Axle (Oil Level Check) 0262.
Remarks:
*5only for vehicles equipped with optional limited slip differential.
Remarks:*6The fuel tank capacity is stated on a metal plate attached to the fuel tank body. Only fill the tank to
95 percent of its capacity; this allows room for the expansion of the fuel.
Remarks:
*7larger capacity batteries 31 (180-930) × 2 can also be used. However, do not mix batteries of different
types and from different makers.
Chevrolet Low Cab Forward 5.2L Diesel Engine 4500 HD/XD/5500 HD/XD
Owner Manual (GMNA-Localizing-U.S.-13337621) - 2020 - crc - 12/5/18
366 Index
Brakes . . . . . . . . . . . . . . . . . . . . . . . . . . 253Antilock . . . . . . . . . . . . . . . . . . . . . . . 207
Exhaust Light . . . . . . . . . . . . . . . . . . . 65
Fluid . . . . . . . . . . . . . . . . . . . . . . . . . . 258
Parking . . . . . . . . . . . . . . . . . . . . . . . .211
Braking . . . . . . . . . . . . . . . . . . . . . . . . . 134
Break-In, New Vehicle . . . . . . . . . . 156
Bulb Replacement Headlamp Aiming . . . . . . . . . . . . . 267
Headlamps . . . . . . . . . . . . . . . . . . . 267
Headlamps and Front TurnSignal . . . . . . . . . . . . . . . . . . . . . . . 270
Interior Lamps . . . . . . . . . . . . . . . . 277
License Plate Lamps . . . . . . . . . 276
Roofmarker Lamps . . . . . . . . . . . 274
Sidemarker Lamps . . . . . . . . . . . 274
Taillamps, Turn Signal, Stoplamps, and Back-up
Lamps . . . . . . . . . . . . . . . . . . . . . . 276
Buzzers, Warning . . . . . . . . . . . . . . . . 79
C
Cab Tilting . . . . . . . . . . . . . . . . . . . . . . 233
California Perchlorate MaterialsRequirements . . . . . . . . . . . . . . . 230 California
Proposition
65 Warning . . . . . . . . . .230, 259, 301,
Back Cover
Capacities and Specifications . . . . . . . . . . . . . . . . . 349
Carbon Monoxide
Engine Exhaust . . . . . . . . . . . . . . . 168
Winter Driving . . . . . . . . . . . . . . . . 142
Cargo Lamp . . . . . . . . . . . . . . . . . . . . . 84
Caution, Danger, and Warning . . . . 3
CD Player . . . . . . . . . . . . . . . . . . . . . . . 90
Check Engine Light (MalfunctionIndicator) . . . . . . . . . . . . . . . . . . . . . . 61
Child Restraints
Systems . . . . . . . . . . . . . . . . . . . . . . . . 39
Cleaning Exterior Care . . . . . . . . . . . . . . . . . 307
Interior Care . . . . . . . . . . . . . . . . . . 313
Climate Control Systems . . . . . . . 121
Air Conditioning . . . . . . . . . . . . . . 121
Heating . . . . . . . . . . . . . . . . . . . . . . . 121
Cluster, Instrument . . . . . . . . . . . . . . 57
Cold Weather Operation . . . . . . . . 221
Collision Damage Repair . . . . . . . 359 Compartments
Storage . . . . . . . . . . . . . . . . . . . . . . . . . 42
Control of a Vehicle . . . . . . . . . . . . . 130
Coolant Engine . . . . . . . . . . . . . . . . . . . . . . . . 243
Engine Temperature Gauge . . . . 60
Cooling . . . . . . . . . . . . . . . . . . . . . . . . . 121
Cornering Lamps . . . . . . . . . . . . . . . . 83
Cover
Engine . . . . . . . . . . . . . . . . . . . . . . . . 235
Covers
Winter . . . . . . . . . . . . . . . . . . . . . . . . 163
Cruise Control . . . . . . . . . . . . . . . . . . 214 Light . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
Cupholders . . . . . . . . . . . . . . . . . . . . . . 44
Customer Assistance . . . . . . . . . . . 357 Offices . . . . . . . . . . . . . . . . . . . . . . . . 357
Text Telephone (TTY)Users . . . . . . . . . . . . . . . . . . . . . . . 357
Customer Information Publications Ordering
Information . . . . . . . . . . . . . . . . . . 362
Customer Satisfaction Procedure . . . . . . . . . . . . . . . . . . . . . 356
Cybersecurity . . . . . . . . . . . . . . . . . . . 364
Chevrolet Low Cab Forward 5.2L Diesel Engine 4500 HD/XD/5500 HD/XD
Owner Manual (GMNA-Localizing-U.S.-13337621) - 2020 - crc - 12/5/18
370 Index
P
ParkingBrake . . . . . . . . . . . . . . . . . . . . . . . . . .211
Over Things That Burn . . . . . . . 167
Passenger Compartment Air
Filter . . . . . . . . . . . . . . . . . . . . . . . . . . 125
Pedals . . . . . . . . . . . . . . . . . . . . . . . . . . 157
Perchlorate Materials Requirements, California . . . . . . 230
Phone
Bluetooth . . . . . . . . . . . . . . . . . . . . . . 111
Port USB . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98
Power
Door Locks . . . . . . . . . . . . . . . . . . . . . 21
Outlets . . . . . . . . . . . . . . . . . . . . . . . . . 55
Reduced Engine Light . . . . . . . . . . 69
Steering Fluid . . . . . . . . . . . . . . . . . 252
Windows . . . . . . . . . . . . . . . . . . . . . . . 23
Power Take-Off (PTO) . . . . . . . . . . 227
Pregnancy, Using Seat Belts . . . . 35
Privacy Vehicle Data Recording . . . . . . . 363
Proposition
65 Warning,
California . . . . . . . . . . . .230, 259, 301, Back CoverPublication Ordering
Information . . . . . . . . . . . . . . . . . . . . 362
R
Radio Frequency Statement . . . . 362
Radio Reception . . . . . . . . . . . . . . . . . 89
Radios
AM-FM Radio . . . . . . . . . . . . . . . . . . . 85
Rear Axle . . . . . . . . . . . . . . . . . . 261, 262
Rear Seats . . . . . . . . . . . . . . . . . . . . . . 30
Rear Storage . . . . . . . . . . . . . . . . . . . . 45
Recommended Fluids and Lubricants . . . . . . . . . . . . . . . . . . . . . 339
Reduced Engine Power Light . . . . 69
Reimbursement Program, GM Mobility . . . . . . . . . . . . . . . . . . . 358
Remote Keyless Entry (RKE)
System . . . . . . . . . . . . . . . . . . . . . . . . . 14
Replacement Parts Maintenance . . . . . . . . . . . . . . . . . . 341
Reporting Safety Defects
General Motors . . . . . . . . . . . . . . . 363
U.S. Government . . . . . . . . . . . . . 363
Roads Driving, Wet . . . . . . . . . . . . . . . . . . 140
Roadside Assistance
Program . . . . . . . . . . . . . . . . . . . . . . . 358
Roofmarker Lamps . . . . . . . . . . . . . 274 Rotation, Tires . . . . . . . . . . . . . . . . . . 297
Routing, Engine Drive Belt . . . . . . 355
Running out of Fuel . . . . . . . . . . . . . 224
Running the Vehicle While
Parked . . . . . . . . . . . . . . . . . . . . . . . . 170
S
Safety Defects ReportingGeneral Motors . . . . . . . . . . . . . . . 363
U.S. Government . . . . . . . . . . . . . 363
Safety System Check . . . . . . . . . . . . 37
Scheduling Appointments . . . . . . . 359
Seat Belts . . . . . . . . . . . . . . . . . . . . . . . 31 Care . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Extender . . . . . . . . . . . . . . . . . . . . . . . . 37
Lap Belt . . . . . . . . . . . . . . . . . . . . . . . . 36
Reminders . . . . . . . . . . . . . . . . . . . . . . 60
Three-Point . . . . . . . . . . . . . . . . . . . . . 33
Use During Pregnancy . . . . . . . . . . 35
Seats Position, Front . . . . . . . . . . . . . . . . . . 26
Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Security Vehicle . . . . . . . . . . . . . . . . . . . . . . . . . 21
Selector Lever . . . . . . . . . . . . . . . . . . 205
Service . . . . . . . . . . . . . . . . . . . . . . . . . 126 Accessories andModifications . . . . . . . . . . . . . . . . 230