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Chevrolet Low Cab Forward 5.2L Diesel Engine 4500 HD/XD/5500 HD/XD
Owner Manual (GMNA-Localizing-U.S.-13337621) - 2020 - crc - 12/5/18
Service and Maintenance 339
Recommended Fluids, Lubricants, and Parts
Recommended Fluids and Lubricants
Fluids and lubricants identified below by name, part number, or specification can be obtained from your dealer.Usage Fluid/Lubricant
Automatic Transmission Automatic Transmission Fluid (GM Part No. 19354076).
Battery Terminals Petroleum Jelly (outer surfaces)
Brake Fluid DOT 3 Hydraulic Brake Fluid (GM Part No. 19353126).
Cab-Door Hinges and Latches
Lubricant Multi-Purpose Lubricant, Superlube (GM Part No. 12346241) or equivalent
containing zinc oxide.
Chassis Lubricant Chassis Lubricant (GM Part No. 12377985) or high temperature equivalent.
Diesel Exhaust Fluid (DEF) Diesel Exhaust Fluid (GM Part No. 19353126) or diesel exhaust fluid that meets ISO 22241-1 or displays the API Diesel Exhaust Fluid
Certification Mark.
Driveshaft Center Bearing, Wheel
Hub Bearing Lubricant NLGI #2 or #3
Driveshaft, Universal Joints and
Sliding Sleeve Lubricant NLGI #1 or #2 multi-purpose type grease
Engine Coolant 50/50 mixture of clean, drinkable water and GM extended life coolant. (GM Part No. 12378560) SeeEngine Coolant0243.
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Chevrolet Low Cab Forward 5.2L Diesel Engine 4500 HD/XD/5500 HD/XD
Owner Manual (GMNA-Localizing-U.S.-13337621) - 2020 - crc - 12/5/18
340 Service and Maintenance
UsageFluid/Lubricant
Engine Oil Engine oils with the letters CK-4 are required for your vehicle. The CK-4
designation can appear either alone or in combination with other American
Petroleum Institute (API) designations, such as API CK-4/SL. These letters
show API levels of quality. To determine the preferred viscosity for your
vehicle's diesel engine, see Engine Oil0235.
Hydraulic Brake Booster (If
Equipped) DEXRON
®-VI Automatic Transmission Fluid.
Power Steerig Fluid DEXRON
®-VI Automatic Transmission Fluid.
Rear Axle Multi purpose gear oil SAE80W-90 GL-5, SAE90 GL-5
Rear Axle
(Limited slip differential (LSD)) Multi purpose gear oil SAE80W-90 GL-5, SAE90 GL-5 for limited slip
differential together with limited slip differential lubricant additive (GM
Part No. 88900330) or equivalent.
Windshield Washer Solvent Automotive windshield washer fluid that meets regional freeze protection
requirements.
Page 348 of 374
Chevrolet Low Cab Forward 5.2L Diesel Engine 4500 HD/XD/5500 HD/XD
Owner Manual (GMNA-Localizing-U.S.-13337621) - 2020 - crc - 12/5/18
Technical Data 347
Option Codes
The ID plate at the lower part of the
righthand door striker indicates
option codes. These codes are
three-digit, alphanumeric codes,
each assigned to a particular
component of the vehicle.You will be able to use these codes
to identify the model or type of
engine, transmission, rear axle or
other components when your
vehicle needs inspection and other
services.
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Chevrolet Low Cab Forward 5.2L Diesel Engine 4500 HD/XD/5500 HD/XD
Owner Manual (GMNA-Localizing-U.S.-13337621) - 2020 - crc - 12/5/18
348 Technical Data
OptionCodes Component
RJS 4HK1
Y6Q Transmission: Automatic transmission A465ID model 6CP Rear Axle: Heavy-duty 320mm G73 Rear Axle: Heavy-duty 292mm
7QQ Other Components: Hydraulic brake booster (HBB)
There are more option codes than
those indicated above. Depending
on the vehicle, an option code may
not be shown. For detailed
specifications of your vehicle, see
your dealer.
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Chevrolet Low Cab Forward 5.2L Diesel Engine 4500 HD/XD/5500 HD/XD
Owner Manual (GMNA-Localizing-U.S.-13337621) - 2020 - crc - 12/5/18
350 Technical Data
Valve clearanceBoth intake and exhaust valves:
0.6 mm (0.024 in) in cold engine
Idling speed 550–600 r/min
Fan belt tension New belt: 5–7 mm (0.20–0.28 in)/184–206 Hz
When used: 8–9 mm (0.31–0.35 in)/158–170 Hz
Oil filter Cartridge (spin on) type
Engine oil capacity When changing oil and filter:
11.0 L (11.6 qt)
*1
Engine coolant capacity 19.6 L (20.7 qt)*2
Preheating system Glow plugs
Transmission Specifications
A465ID Model –Six-speed automatic transmission (overdrive gear for 5th and 6th), lock-up clutch for 2nd to 6th
Gear Ratio 1st 3.742 to 1
2nd 2.003 to 1 3rd 1.343 to 14th 1.000 to 1
5th 0.773 to 1
6th 0.634 to 1
Reverse 3.539 to 1
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Chevrolet Low Cab Forward 5.2L Diesel Engine 4500 HD/XD/5500 HD/XD
Owner Manual (GMNA-Localizing-U.S.-13337621) - 2020 - crc - 12/5/18
Technical Data 351
Service SpecificationsWeights
Axle weight rating : Front 4500HD: 2431 kg (5,360 lb) 4500XD: 3007 kg (6,630 lb)
5500HD: 3098 kg (6,830 lb) 5500XD: 3300 kg (7,275 lb)
Engine Oil
Engine oil capacity When changing oil and filter: 11.0 L (11.6 qt)
*1
Engine Cooling System
Capacity 19.6 L (20.7 qt)
Engine oil Thermostat:
Starts to open 82–85 °C (180–185 °F)
Radiator pressure 108 kPa (16 psi) Transmission
Transmission oil capacity 13.7 L (28.9 pt)
*3
Rear Axle
Differential gear oil
capacity 4500HD/4500XD:
9.0 L (19.0 pt)
*4
5500HD/5500XD:10.0 L (21.1 pt)*4
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Chevrolet Low Cab Forward 5.2L Diesel Engine 4500 HD/XD/5500 HD/XD
Owner Manual (GMNA-Localizing-U.S.-13337621) - 2020 - crc - 12/5/18
354 Technical Data
Parking Brake
Lever effective stroke (Under pull force of approx. 147 N (15 kg/33 lb) 6–8 notches
Electrical System
Battery type [BCI size] (RC-CCA) x No. of units 31T (160–950) x 2
*7
Starter
12 V/3.0 kw
Alternator 12 V/140 amp
Tightening Torque
Oil pan drain plug 83.3Y(8.5 kgf m/61.0 lb ft)
Oil filter drain plug —
Oil filter —
Oil filter cartridge 63.7Y(6.5 kgf m/47.0 lb ft)
Remarks:
*1see Engine Oil 0235.
Remarks:*2see Engine Coolant 0243.
Remarks:*3see Automatic Transmission Fluid 0241.
Remarks:*4see Rear Axle (Gear Oil Viscosity Chart) 0261 or
Rear Axle (Oil Level Check) 0262.
Remarks:
*5only for vehicles equipped with optional limited slip differential.
Remarks:*6The fuel tank capacity is stated on a metal plate attached to the fuel tank body. Only fill the tank to
95 percent of its capacity; this allows room for the expansion of the fuel.
Remarks:
*7larger capacity batteries 31 (180-930) × 2 can also be used. However, do not mix batteries of different
types and from different makers.
Page 363 of 374

Chevrolet Low Cab Forward 5.2L Diesel Engine 4500 HD/XD/5500 HD/XD
Owner Manual (GMNA-Localizing-U.S.-13337621) - 2020 - crc - 12/5/18
362 Customer Information
Publication Ordering
Information
Service Manuals
Service manuals have the diagnosis
and repair information on the
engine, transmission, axle,
suspension, brakes, electrical
system, steering system, body, etc.
Customer Literature
Owner’s manuals are written
specifically for owners and are
intended to provide basic
operational information about the
vehicle. The owner ’s manual
includes the Maintenance Schedule
for all models.
Customer literature publications
available for purchase include
owner ’s manuals, warranty
manuals, infotainment manuals, and
portfolios. Portfolios include an
owner ’s manual, warranty manual,
infotainment manual, if applicable,
and zip lock bag or pouch.
Current and Past Models
Service manuals and customer
literature are available for many
current and past model year GM
vehicles.
To order, call 1-800-551-4123
Monday–Friday, 8:00 a.m.–6:00 p.m.
eastern time
For credit card orders only (VISA,
MasterCard, or Discover), see
Helm, Inc. at: www.helminc.com.
To order by mail, write to:
Helm, Incorporated
Attention: Customer Service
47911 Halyard Drive
Plymouth, MI 48170
Make checks payable in U.S. funds.
Radio Frequency
Statement
This vehicle has systems that
operate on a radio frequency that
complies with Part 15 of the Federal
Communications Commission (FCC)
rules. Operation is subject to the following
two conditions:
1. The device may not cause harmful interference.
2. The device must accept any interference received, including
interference that may cause
undesired operation of the
device.
Changes or modifications to any of
these systems by other than an
authorized service facility could void
authorization to use this equipment.