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Chevrolet Low Cab Forward 5.2L Diesel Engine 4500 HD/XD/5500 HD/XD
Owner Manual (GMNA-Localizing-U.S.-13337621) - 2020 - crc - 12/5/18
258 Vehicle Care
free of any type of damage. Check
the right front brake hose and pipe
in the same way. The rear left and
right brake hoses and pipes should
also be checked in the same
manner.
Disc Brakes and Drum Brakes
If the brake pads and shoe linings
wear out beyond their usable limit,
not only will the brake performance
be impaired, but brake components
could also fail.
{Warning
Do not drive with brake pads and
shoe linings worn out beyond the
limit. Excessively worn brake
pads and shoe linings may cause
breakdown of brake components
and poor braking performance.
You and others could be seriously
injured.
Caution
The pad has an embedded wear
indicator. A squeaking noise from
the indicator means that the pad
is approaching the usable limit.
If the squeaking noise from the
indicator can be heard, contact
the nearest dealer for inspection
or replacement.
Brake Fluid
Checking the Brake Fluid
Level
Remove the inspection cover (1) on
the left- hand side of the instrument
panel by turning it with your fingers.
Check that the fluid level in the
reservoir is between the "MAX" and
"ADD" lines.
If the fluid surface cannot easily be
seen, rock the vehicle gently.
Adding Brake Fluid
If the level of brake fluid has
dropped below the "ADD" line,
remove the cap (2) and add fluid.
Take care to avoid filling beyond the
"MAX" line.
Tighten the cap securely after the
fluid has been added.
When adding brake fluid to the tank,
take care to prevent dirt and water
from entering it. Any dirt or water in
the system could cause the vehicle
to lose braking functions.
Inspect and change brake fluid
according to the Maintenance
Schedule.
Use the recommended brake fluid
when adding brake fluid.
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Chevrolet Low Cab Forward 5.2L Diesel Engine 4500 HD/XD/5500 HD/XD
Owner Manual (GMNA-Localizing-U.S.-13337621) - 2020 - crc - 12/5/18
264 Vehicle Care
Automatic Transmission
Shift Lock Control
Function Check
When the Selector Lever
Cannot be Moved From the "P"
Position
Perform the following when the
selector lever cannot be moved from
the "P" position.
Caution
When the selector cannot be
operated from the P position to
any other position even after
performing the operation below
repeatedly, the shift lock system
may have a failure. Have the
vehicle inspected at your dealer.
When performing the below
operations, make sure the parking
brake is securely engaged. 1. Securely pull the parking brake lever and stop the engine.
2. Remove the cup holder (1) byremoving the three Torx®
bolts (2).
3. Remove the selector levercover by removing the four
screws and lifting it up.
4. Operate the selector lever (1)
while pressing the release
lever (2).
When installing the cover, perform
the removal procedure in reverse
order.
Page 268 of 374

Chevrolet Low Cab Forward 5.2L Diesel Engine 4500 HD/XD/5500 HD/XD
Owner Manual (GMNA-Localizing-U.S.-13337621) - 2020 - crc - 12/5/18
Vehicle Care 267
2. Continue pushing in the wiperrubber insert until the wiper
blade's hook engages with the
hole in it, and then confirm that
the rubber insert is securely
held in place.
3. Attach the wiper blade to the wiper arm.Headlamp Aiming
For vertical aiming, turn the two
screws indicated by arrows in the
diagram.
1. Remove the rubber beneath the headlight.
2. Two screws should be turned in the same direction at the
same time to adjust aiming.
3. When the headlamp aiming is out of position, contact your
dealer.
Bulb Replacement
Caution
Do not replace incandescent
bulbs with aftermarket LED
replacement bulbs. This can
cause damage to the vehicle
electrical system.
Bulbs
1. Check each bulb for blowout.
2. If a bulb has blown out, replaceit. Always place the engine
control switch in the “LOCK”
position and place all the other
switches in the “OFF”position
before replacing the blown
bulbs.
3. If you need assistance replacing any bulbs, contact
your dealer.
Turn Signals
The flasher unit activates both the
turn signal circuits and the hazard
circuit. Should a lamp burn out, the
Page 273 of 374

Chevrolet Low Cab Forward 5.2L Diesel Engine 4500 HD/XD/5500 HD/XD
Owner Manual (GMNA-Localizing-U.S.-13337621) - 2020 - crc - 12/5/18
272 Vehicle Care
8. Remove the rubber boot (2).Push the right side of the
clip (1) that holds the bulb (3)
in place and slide it upwards to
disengage the clip.9. Remove the bulb (1) from thesocket (2) and replace with a
new one.
10. After replacing the bulb, reverse steps 1-8 to install.
Do not touch the glass of the bulb
with your hand. Soiling the glass will
cause the bulb to blow out.
When attaching the rubber boot,
press in both the outside and inside
circumference of it. Make sure that
the rubber boot, the headlamp
assembly, and the bulb are securely
installed without any raised section. If the rubber boot is not firmly in
place, water could get inside the
headlamp and lead to a breakdown.
Replacing Parking Lamps
1. Refer to
“Replacing the
Headlamps” and remove the
headlamp assembly.
2. Pull the bulb out from the parking lamp socket and
replace with a new one.
Page 274 of 374
Chevrolet Low Cab Forward 5.2L Diesel Engine 4500 HD/XD/5500 HD/XD
Owner Manual (GMNA-Localizing-U.S.-13337621) - 2020 - crc - 12/5/18
Vehicle Care 273
3. To install the lamps, performthe same sequence of
operations in reverse, taking
care to turn the connector
clockwise to lock it securely.
If the socket is not locked securely,
water could get inside the lamp and
lead to a breakdown.
Replacing a Front Turn
Signal Lamp
Do not replace a bulb with other
than the specified wattage. This will
cause abnormal flashing,
particularly for turn signal lamps.
When replacing a bulb, make sure
the light switch is OFF.
1. While referring to “Replacing
the Headlights”, tilt the turn
signal lamp assembly down
toward the front of the vehicle
and remove it.
2. Disconnect the connector for the turn signal light and then
remove the socket.
Page 275 of 374

Chevrolet Low Cab Forward 5.2L Diesel Engine 4500 HD/XD/5500 HD/XD
Owner Manual (GMNA-Localizing-U.S.-13337621) - 2020 - crc - 12/5/18
274 Vehicle Care
3. Pull the bulb from the socketand replace it with a new one.
4. To install the lamps, perform the same sequence of
operations in reverse, taking
care to turn the connector
clockwise to lock it securely.
If the socket is not locked securely,
water could get inside the light and
lead to a breakdown.
Roofmarker Lamps
1. Loosen the screws (2) and remove the lens (1). 2. Remove the bulb (3) from the
socket (4) and replace it with a
new one.
3. To install the lights, follow the removal procedure in reverse.
If the screwing procedure is
inadequate, water may infiltrate into
the lamp unit.
Sidemarker Lamps
(Including Turn Signal
and Cornering Lamps)
Do not replace a bulb with other
than the specified wattage. This will
cause abnormal flashing,
particularly for turn signal lamps.
When replacing a bulb, make sure
the light switch is "OFF".
1. Open the front door, remove the rubber cap (1) in the lower
part of the door, and loosen
the nut (2).
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Chevrolet Low Cab Forward 5.2L Diesel Engine 4500 HD/XD/5500 HD/XD
Owner Manual (GMNA-Localizing-U.S.-13337621) - 2020 - crc - 12/5/18
Vehicle Care 275
2. Slide the cornering lamp (3)and the side turn signal lamp
forward relative to the vehicle.
Disconnect the clip (1) on the
lamp’s rear side from the door
panel (2) and pull out the lamp.
If you pull out the light rear
section by too much when
removing the clip on the rear
side, the clip on the lamp front
side may be damaged.
3. When the clip (1) has been
removed, pull the lamp out
while sliding it out toward the
rear of the vehicle. 4. Loosen the socket by turning it
counterclockwise.
5. Pull the bulb out from thesocket and replace it with a
new one.
6. To install the lights, perform the same sequence of operations
in reverse taking care of the
following points:
A. Turn the socket clockwiseto lock securely.
If the socket is not locked
securely, water could get
inside the light and lead to
a breakdown.
B. Insert the clip on the backof the rear part of the light
into the door panel.
C. Push the front part of the light into the door panel,
and insert the clip on the
back of the front part of the
light in the door panel.
Page 282 of 374
Chevrolet Low Cab Forward 5.2L Diesel Engine 4500 HD/XD/5500 HD/XD
Owner Manual (GMNA-Localizing-U.S.-13337621) - 2020 - crc - 12/5/18
Vehicle Care 281
No. Description Rating17 IGNITION 2 10A
18 IGNITION 1 10A
19 TRANSMISSION 5A
20 ECM 10A
21 METER 10A
22 ECU (BATT) 10A
23 MIRROR 10A
24 AUDIO, ACC 15A
25 HORN 15A
26 TURN, HAZARD 15A
27 TAIL LAMPS 10A
28 ILLUMINATIONS 10A
29 CORNERING LAMPS 10A
30 AIR CONDITIONER 10A
31 – –
32 – –
33 – –
34 – – No. Description Rating
B-1 BACK UP LIGHT 10A
B-2 BACK UP LIGHT (SERVICE) 10A
B-3 AUDIO REVERSE MUTE 10A
B-4 PTO 10A
D-1 CIGAR 20A
D-2 ACCESSORIES SOCKET 15A
D-3 POWER SOURCE 20A
D-4 SPARE 5A