2019 YAMAHA YXZ1000R SS brake pads

Cleaning the air filter case check hoses ................................................ 8-44
Cleaning the spark arrester ................ 8-45
Valve clearance .................................. 8-47
Brakes ................................................ 8-47
Checking the front and rear brake pads.................................................. 8-47
Checking the parking brake pads ...... 8-48
Checking the brake and YCC-S
clutch fluid levels .............................. 8-48
Brake and YCC-S clutch fluid
replacement...................................... 8-50
YCC-S clutch ..................................... 8-50
Checking the brake pedal .................. 8-51
Checking the accelerator pedal ......... 8-51
Parking brake lever free play adjustment........................................ 8-52
Brake light switch ............................... 8-53
Cable inspection and lubrication........ 8-53
Pedal lubrication................................. 8-54
Checking the stabilizer bushes .......... 8-54
Upper and lower arm pivot lubrication (left and right) .................. 8-55 Rear knuckle upper and lower pivot
lubrication (left and right) ..................8-56
Drive shaft universal joint lubrication .........................................8-56
Steering shaft lubrication....................8-56
Wheel removal ....................................8-57
Checking and tightening the bead lock (for SE/LE models) ....................8-57
Tire replacement .................................8-58
Wheel installation................................8-59
Battery ................................................8-59
Jump-starting .....................................8-63
Fuse replacement ...............................8-64
Headlights...........................................8-67
Headlight beam adjustment ...............8-67
Brake/tail light .....................................8-68
Interior lights (for LE models) ..............8-68
Troubleshooting ..................................8-68
Troubleshooting charts .......................8-70
CLEANING AND STORAGE ....................9-1 Cleaning................................................9-1
Storage .................................................9-2
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8-7
8
7Differential gear
oil • Check oil level.
√√√√√
•Change. √√
8 *YCC-S clutch • Check operation and for fluid leakage.
• Correct if necessary. √√√√√
9 *Brake system • Check operation, brake pad wear, and for
fluid leakage.
• Correct if necessary, replace pads if worn to the limit. √√√√√
10 *Parking brake • Check operation and free play/brake pad
wear.
• Correct if necessary. Replace pads if worn to the limit. √√√√√
11 *Brake fluid and
internals • Change the brake fluid.
• Replace internal components of master cyl-
inder and calipers. Every 2 years
12 *Brake hoses • Replace. Every 4 years
13 *Accelerator pedal • Check operation and free play. √√√√√
NO. ITEM
ROUTINE INITIAL
EVERY
Whichev- er comes first month136612
km
(mi) 240
(150) 1300
(800) 2500
(1600) 2500
(1600) 5000
(3200)
hours 20 80 160 160 320UB5H7AE0.book Page 7 Wednesday, July 4, 2018 1:37 PM

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8
8. Install the tailpipe cover bolts and tightenthem to the specified torque.EBU32460Valve clearanceThe correct valve clearance changes with
use, resulting in improper fuel/air supply or
engine noise. To preven t this, the valve clear-
ance must be adjusted regularly. This adjust-
ment however, should be left to a
professional Yamaha service technician.EBU32470BrakesReplacement of brake components requires
professional knowledge. Brake service
should be performed by a Yamaha dealer.
WARNING
EWB02572Operating with improperly serviced or ad-
justed brakes could lead to a loss in brak-
ing ability and an accident. EBU35150Checking the front and rear brake padsCheck each brake pad for damage and mea-
sure the lining thickness. If a brake pad is
damaged or if the lining thickness is less than
1.0 mm (0.04 in), have a Yamaha dealer re-
place the brake pads as a set.
The wheels need to be removed to check the
brake pads. (See pages 8-57, 8-59 for wheel
removal and installation procedures.)
Tightening torque: Tailpipe cover bolt:8 N·m (0.8 kgf·m, 5.9 lb·ft)
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8-48
8
EBU32490Checking the parking brake padsEach brake pad is provided with a wear indi-
cator groove, which allows you to check the
brake pad wear without having to disassem-
ble the brake. If a brake pad has worn to the
point that the wear indicator groove has al-
most disappeared, have a Yamaha dealer re-
place the brake pads as a set.
EBU36610Checking the brake and YCC-S clutch
fluid levelsBefore starting off, check that the brake and
YCC-S clutch fluids are above the minimum
level marks. Replenish the brake and YCC-S
clutch fluids if necessary.
1. Lining thickness
1
1. Parking brake pad wear indicator groove
1
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8-50
8
Be careful that water or dust does not
enter the brake or YCC-S clutch fluid
reservoir when refilling. Water will signif-
icantly lower the boiling point of the fluid
and may result in vapor lock. NOTICEECB01161Brake fluid may damage painted surfaces
or plastic parts. Always clean up spilled
fluid immediately. As the brake pads wear, it is normal for the
brake fluid level to gradually go down. A low
brake fluid level may indicate worn brake
pads or brake system l eakage; therefore, be
sure to check the brake pads for wear and the
brake system for leakage. A low YCC-S
clutch fluid level may indicate YCC-S clutch
system leakage; therefore, be sure to check
the YCC-S clutch system for leakage. If the
brake or YCC-S clutch fluid level goes down suddenly, have a Yamaha dealer check and
repair the vehicle before any further opera-
tion.
EBU36550Brake and YCC-S clutch fluid replace-
mentComplete fluid replacement should be done
only by trained Yamaha service personnel.
Have a Yamaha dealer replace the following
components during periodic maintenance or
when they are damaged or leaking.

Replace the oil seals every two years.
 Replace the brake and YCC-S clutch hoses
every four years.EBU36540YCC-S clutchThis model is equipped with a hydraulic
clutch, therefore, it is necessary to check the
YCC-S clutch fluid level and check the hy-
draulic system for leakage before each drive.
If the YCC-S clutch plates wear out, shifting
becomes rough or clutch slippage will occur,
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12
INDEX
AAccelerator pedal ......................................................... 4-22
Accelerator pedal, checking ........................................ 8-51
Accelerator pedal, Pre-operation check ........................ 5-6
Air filter ......................................................................... 8-40
Air filter case hoses, cleaning ...................................... 8-44
Auxiliary DC jack .......................................................... 4-55
Axle boots .................................................................... 8-38BBasic guide for safe use ................................................ 7-1
Battery, Periodic maintenance .................................... 8-59
Bead lock, checking and tightening (for SE/LE models) ..................................................... 8-57
Brake and YCC-S clutch fluid levels, checking ........... 8-48
Brake fluid, replacing ................................................... 8-50
Brake light switch ........................................................ 8-53
Brake pedal .................................................................. 4-22
Brake pedal, checking ................................................. 8-51
Brakes, Periodic maintenance ..................................... 8-47
Brakes, Pre-operation check ......................................... 5-3
Brake/tail light .............................................................. 8-68CCable, inspecting and lubrication ................................ 8-53
Cargo bed .................................................................... 4-32
Cleaning ......................................................................... 9-1
Control cables, Pre-operation check ............................. 5-8
Coolant, Periodic maintenance ................................... 8-36
Coolant, Pre-operation check ........................................ 5-6
Coolant temperature warning light ................................ 4-4 Cup holders ................................................................. 4-31
DData recording, vehicle ................................................ 11-2
Differential gear lock indicator light ............................... 4-3
Differential gear oil, Periodic maintenance .................. 8-33
Differential gear, Pre-operation check ........................... 5-6
Doors ........................................................................... 4-25
Drive mode, selecting .................................................. 6-10
Driver seat position ...................................................... 4-27
Drive select lever and shift paddles ............................. 4-24
Drive select lever and shift paddles, Pre-operation
check ........................................................................... 5-7
Drive shaft universal joint, lubrication .......................... 8-56
Drivetrain icon ................................................................ 4-3
Dynamic clutch engagement ......................................... 6-7EEngine break-in .............................................................. 6-1
Engine oil and oil filter, Periodic maintenance ............. 8-18
Engine oil, Pre-operation check .................................... 5-5
Engine trouble warning light .......................................... 4-5
EPS warning light .......................................................... 4-5FFinal gear oil, Periodic maintenance ............................ 8-31
Final gear, Pre-operation check .................................... 5-6
Fittings and fasteners, Pre-operation check ................. 5-8
Flag pole bracket ......................................................... 4-33
Four–wheel drive knob (On–Command 4WD) ............. 4-21
Front and rear brake pads, checking .......................... 8-47
Fuel, Pre-operation check ............................................. 5-3
Fuel tank cap ............................................................... 4-25
Fuse, replacing ............................................................ 8-64
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12
GGlove compartment ..................................................... 4-30HHalf clutch indicator light ............................................... 4-6
Headlight beam, adjusting ........................................... 8-67
Headlights .................................................................... 8-67
Helmet reminder light .....................................................4-9
High beam indicator light ............................................... 4-3
Hood ............................................................................ 8-11IIdentification number records ...................................... 11-1
Indicator lights and warning lights ................................. 4-2
Instruments, lights and switches, Pre-operation check ........................................................................... 5-8
Interior lights (for LE models) ....................................... 8-68
Interior light switch (for LE models) ..............................4-20JJump-starting ............................................................... 8-63LLabel locations ............................................................... 1-1
Launch system indicator light ........................................ 4-7
Launch system operation ............................................... 6-7
Light switch .................................................................. 4-20
Loading ........................................................................6-12MMain switch .................................................................... 4-1
Maintenance and lubrication chart ................................8-6
Maintenance chart, emission control system ................ 8-4
Maintenance charts ....................................................... 8-4
Model label ................................................................... 11-1
Multi-function meter unit .............................................. 4-10
NNeutral indicator light ..................................................... 4-2OOwner’s Manual and tool kit .......................................... 8-2PPanels .......................................................................... 8-11
Parking ......................................................................... 6-12
Parking brake indicator light .......................................... 4-3
Parking brake lever ...................................................... 4-23
Parking brake lever free play, adjusting ....................... 8-52
Parking brake pads, checking ..................................... 8-48
Passenger handhold, Pre-operation check ................... 5-7
Pedal, lubrication ......................................................... 8-54RRear knuckle upper and lower pivot, lubrication ......... 8-56
Rearview mirror (for SE/LE models) ............................. 4-29
Reverse indicator light ................................................... 4-2SSafety information .......................................................... 2-1
Seat belt reminder light .................................................. 4-9
Seat belts ..................................................................... 4-29
Seat belts, Pre-operation check .................................... 5-7
Seats ............................................................................ 4-26
Shifting and reverse driving ........................................... 6-3
Shift timing indicator light .............................................. 4-4
Shock absorbers, front ................................................ 4-33
Shock absorbers, rear ................................................. 4-44
Spark arrester, cleaning ............................................... 8-45
Spark plugs, checking ................................................. 8-38
Specifications .............................................................. 10-1
Stabilizer bushes, checking ......................................... 8-54
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