EBU31120
CONTENTS
LOCATION OF THE WARNING AND
SPECIFICATION LABELS ....................... 1-1
SAFETY INFORMATION ......................... 2-1
DESCRIPTION......................................... 3-1Left view ............................................... 3-1
Right view ............................................. 3-2
Controls and instruments ..................... 3-3
INSTRUMENT AND CONTROL
FUNCTIONS............................................ 4-1 Main switch .......................................... 4-1
Indicator lights and warning lights ....... 4-2
Multi-function meter unit .................... 4-10
Light switch ........................................ 4-20
Interior light switch (for LE models) .... 4-20
On–Command drive knob “2WD/4WD/DIFF LOCK” .................. 4-21
Accelerator pedal ............................... 4-22
Brake pedal ........................................ 4-22 Parking brake lever ............................ 4-23
YCC-S system.................................... 4-23
Drive select lever and shift paddles ... 4-24
Fuel tank cap...................................... 4-25
Doors .................................................. 4-25
Seats .................................................. 4-26
Adjusting the driver seat position....... 4-27
Adjusting the steering wheel
position ............................................. 4-28
Rearview mirror (for SE/LE models) ... 4-29
Seat belts ........................................... 4-29
Glove compartment ........................... 4-30
Storage compartments ...................... 4-30
Cup holders ........................................ 4-31
Cargo bed .......................................... 4-32
Flag pole bracket ............................... 4-33
Front shock absorbers ....................... 4-33
Rear shock absorbers ........................ 4-44
Auxiliary DC jack ................................ 4-55
FOR YOUR SAFETY –
PRE-OPERATION CHECKS.................... 5-1 Front and rear brakes ........................... 5-3UB5H7AE0.book Page 1 Wednesday, July 4, 2018 1:37 PM
Fuel ....................................................... 5-3
Engine oil .............................................. 5-5
Transmission ........................................ 5-6
Coolant ................................................. 5-6
Final gear .............................................. 5-6
Differential gear .................................... 5-6
Accelerator pedal ................................. 5-6
Seat belts ............................................. 5-7
Passenger handhold ............................ 5-7
Steering ................................................ 5-7
Drive select lever and shift paddles ..... 5-7
YCC-S clutch ....................................... 5-8
Fittings and fasteners ........................... 5-8
Instruments, lights and switches .......... 5-8
Control cables ...................................... 5-8
Tires ...................................................... 5-8
OPERATION ............................................ 6-1 Engine break-in .................................... 6-1
Starting the engine ............................... 6-2
Shifting and reverse driving.................. 6-3
Dynamic clutch engagement................ 6-7
Launch system operation ..................... 6-7 Selecting the drive mode ....................6-10
Parking ................................................6-12
Loading ...............................................6-12
BASIC GUIDE FOR SAFE USE ...............7-1 KNOW YOUR VEHICLE ........................7-1
LEARNING TO OPERATE YOUR VEHICLE ...........................................7-12
PERIODIC MAINTENANCE AND
ADJUSTMENT .........................................8-1 Owner’s Manual and tool kit .................8-2
Maintenance charts ..............................8-4
Hood ...................................................8-11
Panels .................................................8-11
Engine oil and oil filter.........................8-18
Transmission oil ..................................8-28
Final gear oil .......................................8-31
Differential gear oil ..............................8-33
Coolant ...............................................8-36
Axle boots ...........................................8-38
Checking the spark plugs ...................8-38
Air filter maintenance ..........................8-40
UB5H7AE0.book Page 2 Wednesday, July 4, 2018 1:37 PM
Cleaning the air filter case check hoses ................................................ 8-44
Cleaning the spark arrester ................ 8-45
Valve clearance .................................. 8-47
Brakes ................................................ 8-47
Checking the front and rear brake pads.................................................. 8-47
Checking the parking brake pads ...... 8-48
Checking the brake and YCC-S
clutch fluid levels .............................. 8-48
Brake and YCC-S clutch fluid
replacement...................................... 8-50
YCC-S clutch ..................................... 8-50
Checking the brake pedal .................. 8-51
Checking the accelerator pedal ......... 8-51
Parking brake lever free play adjustment........................................ 8-52
Brake light switch ............................... 8-53
Cable inspection and lubrication........ 8-53
Pedal lubrication................................. 8-54
Checking the stabilizer bushes .......... 8-54
Upper and lower arm pivot lubrication (left and right) .................. 8-55 Rear knuckle upper and lower pivot
lubrication (left and right) ..................8-56
Drive shaft universal joint lubrication .........................................8-56
Steering shaft lubrication....................8-56
Wheel removal ....................................8-57
Checking and tightening the bead lock (for SE/LE models) ....................8-57
Tire replacement .................................8-58
Wheel installation................................8-59
Battery ................................................8-59
Jump-starting .....................................8-63
Fuse replacement ...............................8-64
Headlights...........................................8-67
Headlight beam adjustment ...............8-67
Brake/tail light .....................................8-68
Interior lights (for LE models) ..............8-68
Troubleshooting ..................................8-68
Troubleshooting charts .......................8-70
CLEANING AND STORAGE ....................9-1 Cleaning................................................9-1
Storage .................................................9-2
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4-1
4
EBU3121AINSTRUMENT AND CONTROL FUNCTIONSEBU31221Main switchEBU31232On position “ ”
All electrical circuits are supplied with power.
The key cannot be removed.
TIPThe operation of the indicator and warning
lights, and the multi-function meter can be
confirmed at this time. EBU31241Off position “ ”
All electrical circuits are switched off. The key
can be removed.EBU31251Start position “ ”
The electric starter is engaged by turning and
holding the key in this position. Release the
key when the engine starts.
1. Main switch
2. Off position “ ”
3. On position “ ”
4. Start position “ ”
1
2
3
4
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4-2
4
EBU31268Indicator lights and warning lights
EBU35450Neutral indicator light “N”
This indicator light comes on when the trans-
mission is in the neutral position.EBU35460Reverse indicator light “R”
This indicator light comes on when the trans-
mission is in the reverse position.
1. Shift timing indicator light
2. Electric Power Steering warning light “EPS”
3. Differential gear lock indicator light “DIFF LOCK”
4. Parking brake indicator light “(P)”
5. Reverse indicator light “R”
6. Neutral indicator light “N”
7. Engine trouble warning light “ ”
8. High beam indicator light “ ”
9. Half clutch indicator light “ ”
10.Launch system indicator light “ ”
11.YCC-S system warning light “ ”
12.Coolant temperature warning light “ ”
13.Drivetrain icon “ / ”
1
2
3
4
5
6
7
8
9
10111213
1. Helmet reminder light “ ”
2. Seat belt reminder light “ ”
12
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4-20
4
EBU35471Light switch “ / / ”Set the switch to “ ” to turn on the low
beam and the taillight.
Set the switch to “ ” to turn on the high
beam and the taillight.
Set the switch to “ ” to turn off the head-
lights and taillight.NOTICEECB02061Do not use the headlights with the engine
turned off for an extended period of time.
The battery may discharge to the pointthat the electric starter will not have
enough power to crank the engine. If this
should happen, remove the battery and re-
charge it.
EBU36942Interior light switch “ ” (for LE mod-
els)Push the upper side (a) of the interior light
switch to turn on the interior lights and push
the lower side (b) of the switch to turn off the
lights.
1. Light switch “ / / ”
L
H
1
L
HLH
1. Interior light (for LE models)
1
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4
This model has an auxiliary DC jack located at
the left side of the glove compartment. A 12-
V accessory with the proper plug, such as a
radio or smartphone charger, can be used
when the engine is running and the headlights
are off.1. Start the engine. (See page 6-2.)
2. Turn the headlights off. (See page 4-20.)
3. Open the auxiliary DC jack cap.
4. Turn the accessory off.
5. Insert the accessory power plug.
6. Turn the accessory on.TIP When inserting or removing the accessory
power plug, turn the accessory off.
When the auxiliary DC jack is not being
used, cover it with the cap.
NOTICEECB02250Do not use accessories requiring more
than the stated maximum capacity. Do-
ing so may overload the circuit and cau-
se the fuse to blow.
If accessories are used without the en-
gine running, the battery may discharge.
Do not use an automotive cigarette light-
er or other accessories with a plug that
gets hot, because the jack can be dam-
aged.
Auxiliary DC jack maximum capacity:
10.0 A (120 W)
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5-2
5
Drivetrain• Check front differential, transmission case, and rear final
gear for leakage. 5-6, 5-6, 5-6, 8-28,
8-31, 8-33
Coolant • Check coolant level in reservoir.
• Fill with coolant if necessary. 5-6, 8-36
Accelerator pedal • Check free play and for proper operation. 5-6
Seat belts • Check for proper operation and belt wear. 5-7
Passenger handhold • Check for stability and proper fastening. 5-7, 7-8
Steering • Check for proper operation. 5-7
Drive select lever and
shift paddles • Check for proper operation. 5-7
YCC-S clutch • Check operation.
• Check fluid level in reservoir.
• If necessary, add specified brake fluid to specified level.
• Check hydraulic system for leakage.
5-8
Fittings and fasteners • Check all fittings and fasteners. 5-8
Instruments, lights and
switches • Check for proper operation. 3-3, 4-2, 5-8, 8-67,
8-67
Wheels and tires • Check tire pressure and for wear and damage. 5-8, 8-57, 8-59
Axle boots • Check for damage. 8-38
ITEM ROUTINE PAGEUB5H7AE0.book Page 2 Wednesday, July 4, 2018 1:37 PM