2019 YAMAHA YXZ1000R SS check engine

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EBU37180Maintenance chartsEven if the vehicle isn’t driven for the stated mileage or engine hours, the month maintenance
intervals should still be followed. Items marked with an asterisk should be performed by a
Yamaha dealer as they require special tools, data and technical skills.EBU35771Periodic maintenance chart for the emission control system
 For vehicles equipped with an odometer or an ho ur meter, follow the km (mi) or hours mainte-
nance intervals. However, keep in mind that if the vehicle isn’t used for a long period of time,
the month maintenance intervals should still be followed.
 Items marked with an asterisk should be perfor med by a Yamaha dealer as they require special
tools, data and technical skills.NO. ITEM ROUTINE INITIAL
EVERY
Whichev- er comes first month 1 3 6 6 12
km
(mi) 240
(150) 1300
(800) 2500
(1600) 2500
(1600) 5000
(3200)
hours 20 80 160 160 320
1 *Fuel line • Check fuel hose for cracks or damage.
• Replace if necessary.
√√√
2 *Va l v e s • Check valve clearance and adjust if neces-
sary. Every 5000 km (3200 mi).
3 *Spark plugs • Check condition.
• Adjust gap and clean.
• Replace if necessary. √√√√√
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EBU35802General maintenance and lubrication chartNO. ITEMROUTINE INITIAL
EVERY
Whichev- er comes first month 1 3 6 6 12
km
(mi) 240
(150) 1300
(800) 2500
(1600) 2500
(1600) 5000
(3200)
hours 20 80 160 160 320
1 *Cooling system • Check coolant leakage.
• Repair if necessary.
√√√√√
• Change coolant. Every 2 years
2 Primary air filter
(foam)
•Clean.
• Replace if necessary. Every 300–600 km (200–400 mi)
(more often in wet or dusty condi-
tions)
* Secondary air fil-
ter (paper)
• Replace. Every 2000–5000 km (1200–3000
mi)
(more often in wet or dusty condi-
tions)
3Engine oil • Change (warm engine before draining). √√√√
4 Engine oil filter
cartridge • Replace.
√√√
5 Transmission oil • Check oil level and for leakage.
√√√√√
• Change. √√√√
6 Final gear oil • Check oil level.
√√√√√
• Change. √√
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EBU35070TIPInspect and service the vehicle more frequently if you drive aggressively or in severe conditions
such as rain, mud, sand or unusually dusty areas.
 Service the clutch system in similar fashion and at similar intervals to the brake system.21 *Drive shaft uni-
versal joint • Lubricate with lithium-soap-based grease.
√√√
22 *Drive shaft seal • Check for cracks or other damage, and re-
place if necessary. Every 1000 km (600 mi)
23 *Drive shaft spline • Lubricate with lithium-soap-based grease. Every 1000 km (600 mi)
24 *Engine mount • Check for cracks or damage.
• Check bolt tightness.
√√√
25 *Front and rear
axle boots • Check for cracks or other damage, and re-
place if necessary. √√
26 *Fittings and fas-
teners • Check all chassis fittings and fasteners.
• Correct if necessary.
√√√√√
NO. ITEM
ROUTINE INITIAL
EVERY
Whichev- er comes first month136612
km
(mi) 240
(150) 1300
(800) 2500
(1600) 2500
(1600) 5000
(3200)
hours 20 80 160 160 320UB5H7AE0.book Page 9 Wednesday, July 4, 2018 1:37 PM

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2. Turn the panel lock 1/4 turn counter-clockwise, and then push the tab on the
p a n e l l o c k d o w n s o t h a t i t i s p o i n t i n g r e a r -
ward.EBU3543AEngine oil and oil filterCheck the engine oil level before each opera-
tion. In addition, change the oil and the oil fil-
ter cartridge at the intervals specified in the
periodic maintenance chart.
NOTICEECB03020 Do not use oils with a diesel specifica-
tion of “CD” or oils of a higher quality
than specified. In addition, do not use
oils labeled “ENERGY CONSERVING II”
or higher.
 Make sure that no foreign material en-
ters the oil tank. To check the engine oil level
1. Park the vehicle on a level surface.
2. Remove panel D. (See page 8-11.)
3. Start the engine and warm it up to a nor- mal operating temperature (the engine oil
temperature should reach 60 °C [140 °F]),
then let the engine idle for a minimum of
ten seconds before turning the engine off.TIPIf the engine is cold, take the vehicle for a
short drive or let it idle for approximately ten
minutes before checking the engine oil level.
Recommended engine oil:YA M A L U B E5W-30, 10W-30, 10W-40, 15W-40, 20W-
40, 20W-50
Oil quantity: Oil change only:2.50 L (2.64 US qt, 2.20 Imp.qt)
Oil change and filter replacement: 2.70 L (2.85 US qt, 2.38 Imp.qt)
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4. Remove the engine oil tank filler cap andwipe the dipstick with a clean rag.
5. Insert the dipstick back into the oil tank (without screwing it in), and then remove
it again to check the oil level.
6. If the oil level is below the tip of the dip- stick, add oil.
TIPAdd oil a little at a time so as not to overfill be-
yond the maximum level mark. 7. Check the O-ring for damage, and re-place it if necessary.
8. Install the engine oil tank filler cap.
9. Install the panel.
To change the engine oil 1. Park the vehicle on a level surface.
2. Remove panel D. (See page 8-11.)
3. Remove the engine oil tank cover by re- moving the bolts.
1. Engine oil tank filler cap
2. O-ring
3. Engine oil dipstick
4. Maximum level mark
5. Tip of the engine oil dipstick
45
32
1
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11. Add 2.00 L (2.11 US qt, 1.76 Imp.qt) ofthe recommended engine oil to the oil
tank.
12. Check the O-ring for damage, and re- place it if necessary. 13. Install and tighten the engine oil tank filler
cap and the cylinder head cap.
14. Start the engine, warm it up for several minutes, and then turn it off.
15. Remove the engine oil tank filler cap, and then add sufficient oil of the recommend-
ed type to raise it to the maximum level
mark on the dipstick.Tightening torques:Engine oil drain bolt:10 N·m (1.0 kgf·m, 7.4 lb·ft)
Engine oil tank drain bolt: 16 N·m (1.6 kgf·m, 12 lb·ft)
1. Engine oil tank filler cap
2. O-ring
3. Cylinder head cap
3
2
1
2
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TIPBe sure to wipe off spilled oil on any parts af-
ter the engine and exhaust system have
cooled down. 16. Install and tighten the engine oil tank fillercap.
17. Start the engine and let it idle for several minutes. During this time, check for oil
leakage. If any oil leaks are found, stop
the engine and check for the cause.
18. Stop the engine, wait at least ten minutes, and then check the oil level one last time.
19. Install the engine oil tank cover by install- ing the bolts.
20. Install the panel.
To change the engine oil and oil filter
1. Park the vehicle on a level surface.
2. Loosen the left and right side panels by removing the bolt as shown. 3. Remove the rear bottom panel by remov-
ing the bolts.
1. Left side panel
2. Right side panel
3. Bolt
3
1
3
2
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6. Check the O-ring for damage, and re-place it if necessary.
7. Refill the transmission with the specified amount of the recommended oil.
8. Install the transmission oil filler cap.
9. Start the engine and let it idle while checking for oil leakage.
10. Stop the engine and check the oil level one last time.EBU36053Final gear oilCheck the oil level and change the final gear
oil at the intervals specified in the general
maintenance and lubrication chart.
NOTICEECB03590When checking or changing the final gear
oil, make sure that no foreign material en-
ters the final gear case. If necessary, clean
the final gear oil filler bolt and surrounding
area. TIPIf the recommended gear oil is not available,
SAE 80W-90 API GL-4 or GL-5 hypoid gear
oil may be used instead. Checking the final gear oil level1. Park the vehicle on a level surface.
Tightening torque: Transmission oil drain bolt:20 N·m (2.0 kgf·m, 15 lb·ft)
Recommended oil:SAE 80 API GL-4 Hypoid gear oil
Oil quantity: 0.47 L (0.50 US qt, 0.41 Imp.qt)
UB5H7AE0.book Page 31 Wednesday, July 4, 2018 1:37 PM