2019 YAMAHA YXZ1000R SS brake fluid

Cleaning the air filter case check hoses ................................................ 8-44
Cleaning the spark arrester ................ 8-45
Valve clearance .................................. 8-47
Brakes ................................................ 8-47
Checking the front and rear brake pads.................................................. 8-47
Checking the parking brake pads ...... 8-48
Checking the brake and YCC-S
clutch fluid levels .............................. 8-48
Brake and YCC-S clutch fluid
replacement...................................... 8-50
YCC-S clutch ..................................... 8-50
Checking the brake pedal .................. 8-51
Checking the accelerator pedal ......... 8-51
Parking brake lever free play adjustment........................................ 8-52
Brake light switch ............................... 8-53
Cable inspection and lubrication........ 8-53
Pedal lubrication................................. 8-54
Checking the stabilizer bushes .......... 8-54
Upper and lower arm pivot lubrication (left and right) .................. 8-55 Rear knuckle upper and lower pivot
lubrication (left and right) ..................8-56
Drive shaft universal joint lubrication .........................................8-56
Steering shaft lubrication....................8-56
Wheel removal ....................................8-57
Checking and tightening the bead lock (for SE/LE models) ....................8-57
Tire replacement .................................8-58
Wheel installation................................8-59
Battery ................................................8-59
Jump-starting .....................................8-63
Fuse replacement ...............................8-64
Headlights...........................................8-67
Headlight beam adjustment ...............8-67
Brake/tail light .....................................8-68
Interior lights (for LE models) ..............8-68
Troubleshooting ..................................8-68
Troubleshooting charts .......................8-70
CLEANING AND STORAGE ....................9-1 Cleaning................................................9-1
Storage .................................................9-2
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3-1
3
EBU31170
DESCRIPTION
EBU31180Left view
1 2,3 4 5 6
9
12
137
810
11
1. Front shock absorber
2. Brake fluid reservoir
3. YCC-S clutch fluid reservoir
4. Door
5. Shoulder bolster
6. Driver seat belt
7. Coolant reservoir
8. Air filter
9. Cargo bed
10.Muffler 11.Exhaust pipe
12.Engine
13.TransmissionUB5H7AE0.book Page 1 Wednesday, July 4, 2018 1:37 PM

5-1
5
EBU31574
FOR YOUR SAFETY – PRE-OPERATION CHECKS
EBU31584Before starting off, inspect the vehicle to make sure it is in safe operating condition. Use the fol-
lowing checklist and related information as a guide. Also, follow the service intervals in the peri-
odic maintenance chart to keep the vehicle in safe operating condition.
WARNING
EWB00482Failure to inspect or maintain the vehicle properly increases the possibility of an accident
or equipment damage. Do not operate the vehicle if you find any problem. If a problem can-
not be corrected by the procedures provided in this manual, have the vehicle inspected by
a Yamaha dealer. Pre-operation checklist
ITEM ROUTINE PAGE
Brakes • Check operation, free play, fluid level, and fluid leakage.
• Fill with DOT 4 brake fluid if necessary. 5-3, 8-47, 8-53
Parking brake • Check for proper operation, condition, and free play. 8-52
Fuel • Check fuel level.
• Fill with the recommended fuel if necessary. 5-3
Engine oil • Check oil level.
• Fill with oil to proper level if necessary. 5-5, 8-18
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5-2
5
Drivetrain• Check front differential, transmission case, and rear final
gear for leakage. 5-6, 5-6, 5-6, 8-28,
8-31, 8-33
Coolant • Check coolant level in reservoir.
• Fill with coolant if necessary. 5-6, 8-36
Accelerator pedal • Check free play and for proper operation. 5-6
Seat belts • Check for proper operation and belt wear. 5-7
Passenger handhold • Check for stability and proper fastening. 5-7, 7-8
Steering • Check for proper operation. 5-7
Drive select lever and
shift paddles • Check for proper operation. 5-7
YCC-S clutch • Check operation.
• Check fluid level in reservoir.
• If necessary, add specified brake fluid to specified level.
• Check hydraulic system for leakage.
5-8
Fittings and fasteners • Check all fittings and fasteners. 5-8
Instruments, lights and
switches • Check for proper operation. 3-3, 4-2, 5-8, 8-67,
8-67
Wheels and tires • Check tire pressure and for wear and damage. 5-8, 8-57, 8-59
Axle boots • Check for damage. 8-38
ITEM ROUTINE PAGEUB5H7AE0.book Page 2 Wednesday, July 4, 2018 1:37 PM

5-3
5
EBU31731Front and rear brakesBrake pedal
Check that there is no free play in the brake
pedal. If there is free play, have a Yamaha
dealer check the brake system. (See page
8-51.)
 Check the operation of the brake pedal. It
should move smoothly and there should be
a firm feeling when the brakes are applied.
If not, have the vehicle inspected by a
Yamaha dealer.
Brake fluid level
Check the brake fluid level. Add fluid if neces-
sary. (See page 8-48.) Brake fluid leakage
Check to see if any brake fluid is leaking out
of the pipe joints or the brake fluid reservoir.
Apply the brakes firmly for one minute. If there
is any leakage, have the vehicle inspected by
a Yamaha dealer.
Brake operation
Check the operation of the brakes at the start
of every drive. Test the brakes at slow speed
after starting out to make sure they are work-
ing properly. If the brakes do not provide
proper braking performance, inspect the
brake system. (See page 8-47.)
EBU36972FuelMake sure there is sufficient fuel in the tank.
Refuel if necessary.
Specified brake fluid: DOT 4
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8-7
8
7Differential gear
oil • Check oil level.
√√√√√
•Change. √√
8 *YCC-S clutch • Check operation and for fluid leakage.
• Correct if necessary. √√√√√
9 *Brake system • Check operation, brake pad wear, and for
fluid leakage.
• Correct if necessary, replace pads if worn to the limit. √√√√√
10 *Parking brake • Check operation and free play/brake pad
wear.
• Correct if necessary. Replace pads if worn to the limit. √√√√√
11 *Brake fluid and
internals • Change the brake fluid.
• Replace internal components of master cyl-
inder and calipers. Every 2 years
12 *Brake hoses • Replace. Every 4 years
13 *Accelerator pedal • Check operation and free play. √√√√√
NO. ITEM
ROUTINE INITIAL
EVERY
Whichev- er comes first month136612
km
(mi) 240
(150) 1300
(800) 2500
(1600) 2500
(1600) 5000
(3200)
hours 20 80 160 160 320UB5H7AE0.book Page 7 Wednesday, July 4, 2018 1:37 PM

8-48
8
EBU32490Checking the parking brake padsEach brake pad is provided with a wear indi-
cator groove, which allows you to check the
brake pad wear without having to disassem-
ble the brake. If a brake pad has worn to the
point that the wear indicator groove has al-
most disappeared, have a Yamaha dealer re-
place the brake pads as a set.
EBU36610Checking the brake and YCC-S clutch
fluid levelsBefore starting off, check that the brake and
YCC-S clutch fluids are above the minimum
level marks. Replenish the brake and YCC-S
clutch fluids if necessary.
1. Lining thickness
1
1. Parking brake pad wear indicator groove
1
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8-49
8
TIPThe brake and YCC-S clutch fluid reser-
voirs are located under the hood (page
8-11).
 For an accurate reading, make sure the ve-
hicle is parked on a level surface.
WARNING
EWB04160Improper maintenance can result in loss of
braking ability or YCC-S clutch operation.
Observe these precautions:
 Insufficient brake or YCC-S clutch fluid
may allow air to enter the brake or
YCC-S clutch system, reducing braking
or YCC-S clutch performance.
 Clean the filler caps before removing.
Use only DOT 4 brake fluid from a sealed
container.
 Use only the specified brake fluid; other-
wise, the rubber seals may deteriorate,
causing leakage.
 Refill with the same type of brake fluid.
Adding a brake fluid other than DOT 4
may result in a harmful chemical reac-
tion.
1. Brake fluid reservoir
2. YCC-S clutch fluid reservoir
3. Minimum level markSpecified fluid for brake and YCC-S clutch
systems:
DOT 4 brake fluid
3
3 12
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