2019 YAMAHA YXZ1000R clutch

8-49
8
TIPThe brake and YCC-S clutch fluid reser-
voirs are located under the hood (page
8-11).
 For an accurate reading, make sure the ve-
hicle is parked on a level surface.
WARNING
EWB04160Improper maintenance can result in loss of
braking ability or YCC-S clutch operation.
Observe these precautions:
 Insufficient brake or YCC-S clutch fluid
may allow air to enter the brake or
YCC-S clutch system, reducing braking
or YCC-S clutch performance.
 Clean the filler caps before removing.
Use only DOT 4 brake fluid from a sealed
container.
 Use only the specified brake fluid; other-
wise, the rubber seals may deteriorate,
causing leakage.
 Refill with the same type of brake fluid.
Adding a brake fluid other than DOT 4
may result in a harmful chemical reac-
tion.
1. Brake fluid reservoir
2. YCC-S clutch fluid reservoir
3. Minimum level markSpecified fluid for brake and YCC-S clutch
systems:
DOT 4 brake fluid
3
3 12
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8
Be careful that water or dust does not
enter the brake or YCC-S clutch fluid
reservoir when refilling. Water will signif-
icantly lower the boiling point of the fluid
and may result in vapor lock. NOTICEECB01161Brake fluid may damage painted surfaces
or plastic parts. Always clean up spilled
fluid immediately. As the brake pads wear, it is normal for the
brake fluid level to gradually go down. A low
brake fluid level may indicate worn brake
pads or brake system l eakage; therefore, be
sure to check the brake pads for wear and the
brake system for leakage. A low YCC-S
clutch fluid level may indicate YCC-S clutch
system leakage; therefore, be sure to check
the YCC-S clutch system for leakage. If the
brake or YCC-S clutch fluid level goes down suddenly, have a Yamaha dealer check and
repair the vehicle before any further opera-
tion.
EBU36550Brake and YCC-S clutch fluid replace-
mentComplete fluid replacement should be done
only by trained Yamaha service personnel.
Have a Yamaha dealer replace the following
components during periodic maintenance or
when they are damaged or leaking.

Replace the oil seals every two years.
 Replace the brake and YCC-S clutch hoses
every four years.EBU36540YCC-S clutchThis model is equipped with a hydraulic
clutch, therefore, it is necessary to check the
YCC-S clutch fluid level and check the hy-
draulic system for leakage before each drive.
If the YCC-S clutch plates wear out, shifting
becomes rough or clutch slippage will occur,
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8
causing poor acceleration. If any of the above
occurs, have a Yamaha dealer check the
YCC-S clutch.EBU32530Checking the brake pedalHave a Yamaha dealer check the brakes at
the intervals specified in the periodic mainte-
nance and lubrication chart. There should be
no free play in the brake pedal. The brakes
should operate smoothly and there should be
no brake drag. If the brakes feel soft or
spongy, this could indicate air in the brake
system. Have a Yamaha dealer check the
brake system if necessary.
EBU35821Checking the accelerator pedalThe accelerator pedal should operate
smoothly and spring back to position when
released. If the pedal free play is out of spec-
ification, have a Yamaha dealer adjust or re-
place the throttle wire.1. Brake pedal
2. No brake pedal free playAccelerator pedal free play:10.0-25.0 mm (0.39-0.98 in)
1
2
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10
Final gear oil:Type:SAE 80 API GL-4 Hypoid gear oil
Quantity:
0.47 L (0.50 US qt, 0.41 Imp.qt)Differential gear oil:Type:SAE 80 API GL-4 Hypoid gear oil
Quantity:
0.18 L (0.19 US qt, 0.16 Imp.qt)Coolant quantity:Coolant reservoir (up to the maximum level mark):0.56 L (0.59 US qt, 0.49 Imp.qt)
Radiator (including all routes):
3.78 L (4.00 US qt, 3.33 Imp.qt)Air filter:Air filter element:Wet element
Air filter oil grade:
Foam air-filter oil
Secondary air filter element: Oil-coated paper elementFuel:Recommended fuel:
Regular unleaded gasoline (Gasohol [E10] acceptable)
Minimum research octane: 91
Fuel tank capacity: 34 L (9.0 US gal, 7.5 Imp.gal)
Fuel reserve amount:
8.5 L (2.24 US gal, 1.87 Imp.gal)
Throttle body:ID mark:B5H1 00Spark plug (s):Manufacturer/model:NGK/CR9EB
Spark plug gap: 0.7–0.8 mm (0.028–0.031 in)Drivetrain:Primary reduction ratio:1.660 (88/53)
Secondary reduction ratio: 7.333 (46/23 x 33/9)
Final drive:
Shaft
Clutch type: Wet, multiple-disc
Transmission type: 5-speed with reverse
Gear ratio:
1st: 2.400 (36/15)
2nd:
1.545 (34/22)
3rd: 1.192 (31/26)
4th: 0.962 (25/26)
5th:
0.806 (25/31)
Reverse gear: 2.467 (28/15 x 37/28)
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Rear suspension:Type:Double wishbone
Spring:
Coil spring
Shock absorber: Gas-hydraulic damper
Wheel travel: 432 mm (17.0 in)Electrical system:System voltage:12 V
Ignition system: TCI
Charging system:
AC magnetoBattery:Model:U1-H11L
Voltage, capacity:
12 V, 28.0 AhLights:Headlight:LED
Brake/tail light:
LED
Auxiliary light: LED [YXZ10YESK (LE model)]
Interior light: LED [YXZ10YESK (LE model)] Meter lighting:
LED
Neutral indicator light: LED
High beam indicator light:
LED
Reverse indicator light: LED
Coolant temperature warning light: LED
Parking brake indicator light:
LED
Engine trouble warning light: LED
Differential gear lock indicator light: LED
EPS warning light:
LED
Helmet reminder light: 0.8 W
Seat belt reminder light: 0.8 W
Shift timing indicator light:
LED
Half clutch indicator light: LED
Launch system indicator light: LED
YCC-S system warning light:
LED
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12
INDEX
AAccelerator pedal ......................................................... 4-22
Accelerator pedal, checking ........................................ 8-51
Accelerator pedal, Pre-operation check ........................ 5-6
Air filter ......................................................................... 8-40
Air filter case hoses, cleaning ...................................... 8-44
Auxiliary DC jack .......................................................... 4-55
Axle boots .................................................................... 8-38BBasic guide for safe use ................................................ 7-1
Battery, Periodic maintenance .................................... 8-59
Bead lock, checking and tightening (for SE/LE models) ..................................................... 8-57
Brake and YCC-S clutch fluid levels, checking ........... 8-48
Brake fluid, replacing ................................................... 8-50
Brake light switch ........................................................ 8-53
Brake pedal .................................................................. 4-22
Brake pedal, checking ................................................. 8-51
Brakes, Periodic maintenance ..................................... 8-47
Brakes, Pre-operation check ......................................... 5-3
Brake/tail light .............................................................. 8-68CCable, inspecting and lubrication ................................ 8-53
Cargo bed .................................................................... 4-32
Cleaning ......................................................................... 9-1
Control cables, Pre-operation check ............................. 5-8
Coolant, Periodic maintenance ................................... 8-36
Coolant, Pre-operation check ........................................ 5-6
Coolant temperature warning light ................................ 4-4 Cup holders ................................................................. 4-31
DData recording, vehicle ................................................ 11-2
Differential gear lock indicator light ............................... 4-3
Differential gear oil, Periodic maintenance .................. 8-33
Differential gear, Pre-operation check ........................... 5-6
Doors ........................................................................... 4-25
Drive mode, selecting .................................................. 6-10
Driver seat position ...................................................... 4-27
Drive select lever and shift paddles ............................. 4-24
Drive select lever and shift paddles, Pre-operation
check ........................................................................... 5-7
Drive shaft universal joint, lubrication .......................... 8-56
Drivetrain icon ................................................................ 4-3
Dynamic clutch engagement ......................................... 6-7EEngine break-in .............................................................. 6-1
Engine oil and oil filter, Periodic maintenance ............. 8-18
Engine oil, Pre-operation check .................................... 5-5
Engine trouble warning light .......................................... 4-5
EPS warning light .......................................................... 4-5FFinal gear oil, Periodic maintenance ............................ 8-31
Final gear, Pre-operation check .................................... 5-6
Fittings and fasteners, Pre-operation check ................. 5-8
Flag pole bracket ......................................................... 4-33
Four–wheel drive knob (On–Command 4WD) ............. 4-21
Front and rear brake pads, checking .......................... 8-47
Fuel, Pre-operation check ............................................. 5-3
Fuel tank cap ............................................................... 4-25
Fuse, replacing ............................................................ 8-64
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12
GGlove compartment ..................................................... 4-30HHalf clutch indicator light ............................................... 4-6
Headlight beam, adjusting ........................................... 8-67
Headlights .................................................................... 8-67
Helmet reminder light .....................................................4-9
High beam indicator light ............................................... 4-3
Hood ............................................................................ 8-11IIdentification number records ...................................... 11-1
Indicator lights and warning lights ................................. 4-2
Instruments, lights and switches, Pre-operation check ........................................................................... 5-8
Interior lights (for LE models) ....................................... 8-68
Interior light switch (for LE models) ..............................4-20JJump-starting ............................................................... 8-63LLabel locations ............................................................... 1-1
Launch system indicator light ........................................ 4-7
Launch system operation ............................................... 6-7
Light switch .................................................................. 4-20
Loading ........................................................................6-12MMain switch .................................................................... 4-1
Maintenance and lubrication chart ................................8-6
Maintenance chart, emission control system ................ 8-4
Maintenance charts ....................................................... 8-4
Model label ................................................................... 11-1
Multi-function meter unit .............................................. 4-10
NNeutral indicator light ..................................................... 4-2OOwner’s Manual and tool kit .......................................... 8-2PPanels .......................................................................... 8-11
Parking ......................................................................... 6-12
Parking brake indicator light .......................................... 4-3
Parking brake lever ...................................................... 4-23
Parking brake lever free play, adjusting ....................... 8-52
Parking brake pads, checking ..................................... 8-48
Passenger handhold, Pre-operation check ................... 5-7
Pedal, lubrication ......................................................... 8-54RRear knuckle upper and lower pivot, lubrication ......... 8-56
Rearview mirror (for SE/LE models) ............................. 4-29
Reverse indicator light ................................................... 4-2SSafety information .......................................................... 2-1
Seat belt reminder light .................................................. 4-9
Seat belts ..................................................................... 4-29
Seat belts, Pre-operation check .................................... 5-7
Seats ............................................................................ 4-26
Shifting and reverse driving ........................................... 6-3
Shift timing indicator light .............................................. 4-4
Shock absorbers, front ................................................ 4-33
Shock absorbers, rear ................................................. 4-44
Spark arrester, cleaning ............................................... 8-45
Spark plugs, checking ................................................. 8-38
Specifications .............................................................. 10-1
Stabilizer bushes, checking ......................................... 8-54
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Starting the engine ......................................................... 6-2
Steering, Pre-operation check ....................................... 5-7
Steering shaft, lubrication ............................................ 8-56
Steering wheel position ............................................... 4-28
Storage .......................................................................... 9-2
Storage compartments ................................................ 4-30TTire, replacing .............................................................. 8-58
Tires, Pre-operation check ............................................ 5-8
Transmission oil ........................................................... 8-28
Transmission, Pre-operation check ............................... 5-6
Troubleshooting ........................................................... 8-68
Troubleshooting charts ................................................ 8-70UUpper and lower arm pivot, lubrication ....................... 8-55VValve clearance ............................................................ 8-47
Vehicle identification number ...................................... 11-1WWheel installation ......................................................... 8-59
Wheel removal ............................................................. 8-57YYCC-S clutch ............................................................... 8-50
YCC-S clutch, Pre-operation check .............................. 5-8
YCC-S system ............................................................. 4-23
YCC-S system warning light .......................................... 4-7
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