2019 YAMAHA KODIAK 450 brake

8-48
8
EBU24905Checking and lubricating the cablesThe operation and the condition of all control ca-
bles should be checked before each ride, and the
cables and cable ends should be lubricated if nec-
essary. If a cable is damaged or does not move
smoothly, have a Yamaha dealer check or replace
it.
WARNING
EWB02582Inspect cables frequently and replace if
damaged. Corrosion can result when the ca-
ble sheaths become damaged, and cables
can also become frayed or kinked, which
could restrict the operation of controls and
lead to an accident or injury.
 Always make sure all control cables work
smoothly before you begin riding in cold
weather. If the control cables are frozen or do not work smoothly, you could be unable
to control the ATV, which could lead to an
accident or collision.
EBU28712Checking and lubricating the front and
rear brake leversThe operation of the front and rear brake levers
should be checked before each ride, and the lever
pivots should be lubricated if necessary.
Recommended lubricant:
Yamaha cable lubricant or other suitable cable lubricantRecommended lubricants: Front brake lever:Silicone grease
Rear brake lever: Lithium-soap-based grease
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8-49
8Front brake lever
Rear brake lever
EBU28872Checking and lubricating the brake
pedalThe operation of the brake pedal should be
checked before each ride, and the pedal pivot
should be lubricated if necessary.EBU24964Checking the wheel hub bearingsThe front and rear wheel hub bearings must be
checked at the intervals specified in the periodic
maintenance and lubrication chart. If there is playRecommended lubricant:
Lithium-soap-based grease
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8-62
8
YFM45KPXK / YFM45KPHK / YFM45KPLK
EBU25615Replacing the brake/tail light bulbIf the brake/tail light bulb burns out, replace it as
follows.
1. Remove the brake/tail light bulb holder (to- gether with the bulb) by turning it counter-
clockwise.
2. Remove the burnt-out bulb by pushing it in and turning it counterclockwise.
1. Headlight beam adjusting screw
1. Handlebar-mounted light beam adjusting screw
(a)
(b)
1
1
(a)
(b)
1. Brake/tail light bulb holder
1
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8-63
83. Insert a new bulb into the bulb holder, push it
in, and then turn it clockwise until it stops.
4. Install the bulb holder (together with the bulb) by turning it clockwise.
EBU25653Removing a wheel1. Park the ATV on a level surface.
2. Loosen the wheel nuts. 3. Elevate the ATV and place a suitable stand
under the frame.
4. Remove the nuts from the wheel.
5. Remove the wheel.
EBU36243Installing a wheel1. Install the wheel with the arrow mark pointing in the forward rotating direction of the wheel,
and then install the wheel nuts.
1. Brake/tail light bulb
1
1. Wheel nut
1
1
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9-1
9
EBU25861
CLEANING AND STORAGE
EBU25882CleaningFrequent, thorough cleaning of your ATV will not
only enhance its appearance but will improve its
general performance and extend the useful life of
many components.1. Before cleaning the ATV: a. Block off the end of the exhaust pipe toprevent water entry. A plastic bag and
strong rubber band may be used.
b. Make sure the spark plug and all filler caps are properly installed.
2. If the engine case is excessively greasy, apply degreaser with a paint brush. Do not apply
degreaser to the wheel axles.
3. Rinse the dirt and degreaser off with a garden hose. Use only enough pressure to do the
job. WARNING! Wet brakes may have re-
duced stopping ability, increasing the
chance of an accident. Test the brakes af-
ter washing. Apply the brakes several
times at slow speeds to let friction dry out
the linings.
[EWB02312]
NOTICE: Excessive wa-
ter pressure may cause water seepage and deterioration of wheel bearings,
brakes, transmission seals and electrical
devices. Many expensive repair bills have
resulted from improper high-pressure de-
tergent applications such as those avail-
able in coin-operated car washers.
[ECB00712]
4. Once most of the dirt has been hosed off,
wash all surfaces with warm water and mild,
detergent-type soap. An old toothbrush or
bottle brush is handy for hard-to-reach plac-
es.
5. Rinse the ATV off immediately with clean wa- ter and dry all surfaces with a chamois, clean
towel or soft absorbing cloth.
6. Clean the seat with a vinyl upholstery cleaner to keep the cover pliable and glossy.
7. Automotive type wax may be applied to all painted and chrome plated surfaces. Avoid
combination cleaner-waxes. Many contain
abrasives which may mar the paint or protec-
tive finish. When finished cleaning, start the
engine and let it idle for several minutes.
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10-4
10
Rear:30.0 kPa (0.300 kgf/cm², 4.4 psi)
(YFM45KDXK_AUS/NZL, YFM45KPXK_AUS/NZL)
Minimum (For Oceania): Front:
32.0 kPa (0.320 kgf/cm², 4.6 psi)
(YFM45KDXK_AUS/NZL, YFM45KPXK_AUS/NZL)
Rear:
27.0 kPa (0.270 kgf/cm², 3.9 psi)
(YFM45KDXK_AUS/NZL, YFM45KPXK_AUS/NZL)
No cargo or trailer (For Europe):
Front:35.0 kPa (0.350 kgf/cm², 5.0 psi) (YFM45KDHK,
YFM45KDXK_EUR/FRA/GBR, YFM45KPHK,
YFM45KPLK, YFM45KPXK_EUR/FRA/GBR)
Rear: 30.0 kPa (0.300 kgf/cm², 4.4 psi) (YFM45KDHK,
YFM45KDXK_EUR/FRA/GBR, YFM45KPHK,
YFM45KPLK, YFM45KPXK_EUR/FRA/GBR)
With cargo or trailer (For Europe):
Front:50.0 kPa (0.500 kgf/cm², 7.3 psi) (YFM45KDHK,
YFM45KDXK_EUR/FRA/GBR, YFM45KPHK,
YFM45KPLK, YFM45KPXK_EUR/FRA/GBR)
Rear: 50.0 kPa (0.500 kgf/cm², 7.3 psi) (YFM45KDHK,
YFM45KDXK_EUR/FRA/GBR, YFM45KPHK,
YFM45KPLK, YFM45KPXK_EUR/FRA/GBR)
Front wheel:Rim size:12 x 6.0AT
Rear wheel:Rim size:12 x 7.5ATFront brake:Type:Hydraulic disc brakeRear brake:Type:
Mechanical wet multiple disc brakeBrake fluid:Specified brake fluid:DOT 4Front suspension:Type:Double wishbone
Spring: Coil spring
Shock absorber:
Gas-hydraulic damper
Wheel travel: 171 mm (6.8 in)Rear suspension:Type:
Double wishbone
Spring: Coil spring
Shock absorber: Gas-hydraulic damper
Wheel travel:
189 mm (7.4 in)
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10-5
10
Electrical system:System voltage:12 V
Ignition system:
TCI
Charging system: AC magnetoBattery:Model:
YTX20L-BS
Voltage, capacity: 12 V, 18.0 AhLights:Headlight:
T19L, 30.0 W/30.0 W
Handlebar-mounted light: T15H, 35.0 W/36.5 W (YFM45KPHK, YFM45KPLK,
YFM45KPXK)
Brake/tail light: 21.0 W/5.0 W
Meter lighting: LED
Neutral indicator light:
LED
Reverse indicator light: LED
Coolant temperature warning light: LED
Parking brake indicator light:
LED
Four-wheel-drive indicator light: LED Engine trouble warning light:
LED
EPS warning light: LED (YFM45KPHK, YFM45KPLK, YFM45KPXK)
Fuses:Main fuse:40.0 A
Headlight fuse: 15.0 A
Signaling system fuse:
10.0 A
Ignition fuse: 10.0 A
Auxiliary DC jack fuse: 10.0 A
Fuel injection system fuse:
10.0 A
Four-wheel-drive motor fuse: 3.0 A
Radiator fan motor fuse: 20.0 A
EPS fuse:
40.0 A (YFM45KPHK, YFM45KPLK, YFM45KPXK)EBU30403Noise and vibration levels statement (for Eu-
rope)
The figures quoted are emission levels and are not
necessarily safe working levels. Whilst there is a
correlation between the emission and exposure
UBB561E0.book Page 5 Monday, March 26, 2018 11:15 AM

12-1
12
INDEX
AAccessories and loading ................................................ 6-5
Accessories, DC jack ...................................................4-18
Air filter, cleaning ......................................................... 8-32
Axle boots .................................................................... 8-46BBattery .......................................................................... 8-52
Brake fluid, changing ...................................................8-41
Brake fluid level, checking ........................................... 8-39
Brake lever free play, checking the front ..................... 8-41
Brake lever, front ............................................................ 4-9
Brake levers, checking and lubricating ........................ 8-48
Brake light switches ..................................................... 8-47
Brake pads and friction plates, checking ..................... 8-39
Brake pedal and rear brake lever ................................... 4-9
Brake pedal, checking and lubricating ........................ 8-49
Brakes .......................................................................... 8-38
Brakes, front and rear .................................................... 5-3
Brake/tail light bulb, replacing ..................................... 8-62CCables, checking and lubricating ................................. 8-48
Carrier, front ................................................................. 4-15
Carrier, rear .................................................................. 4-15
Chassis fasteners ........................................................... 5-7
Cleaning ......................................................................... 9-1
Coolant ................................................................. 5-3, 8-28
Coolant temperature warning light ................................. 4-2DDifferential gear oil ......................................................... 5-3Differential gear oil, changing ...................................... 8-27
Display unit .................................................................... 4-4
Drive select lever .......................................................... 4-10
Drive select lever and driving in reverse ........................ 6-2
Drive shaft universal joint, lubricating .......................... 8-50
EEngine break-in .............................................................. 6-4
Engine oil ....................................................................... 5-3
Engine oil and oil filter cartridge .................................. 8-19
Engine stop switch ......................................................... 4-6
Engine trouble warning light .......................................... 4-2
EPS warning light (for EPS model) ................................. 4-3FFinal gear oil ......................................................... 5-3, 8-24
Four-wheel drive indicator light ..................................... 4-3
Four-wheel drive switch (On-Command 4WD) .............. 4-7
Fuel ...................................................................... 4-12, 5-3
Fuel tank cap ............................................................... 4-11
Fuses, replacing ........................................................... 8-55HHandlebar switches ....................................................... 4-6
Headlight beam, adjusting ........................................... 8-61
Headlight bulb, replacing ............................................. 8-58
Horn switch .................................................................... 4-7IIdentification numbers ................................................. 11-1
Indicator lights and warning lights ................................. 4-1
Instruments, lights and switches ................................... 5-7
UBB561E0.book Page 1 Monday, March 26, 2018 11:15 AM