SAFETY 243
Periodic Safety Checks You Should Make Outside
The Vehicle
Tires
Examine tires for excessive tread wear and uneven wear
patterns. Check for stones, nails, glass, or other objects
lodged in the tread or sidewall. Inspect the tread for cuts and
cracks. Inspect sidewalls for cuts, cracks, and bulges. Check
the wheel bolts for tightness. Check the tires (including
spare) for proper cold inflation pressure.
Lights
Have someone observe the operation of brake lights and
exterior lights while you work the controls. Check turn
signal and high beam indicator lights on the instrument
panel.
Door Latches
Check for proper closing, latching, and locking.
Fluid Leaks
Check area under the vehicle after overnight parking for
fuel, coolant, oil, or other fluid leaks. Also, if gasoline fumes
are detected or if fuel, or brake fluid leaks are suspected. The
cause should be located and corrected immediately.• ALWAYS make sure objects cannot fall or slide into the
driver’s side floor area when the vehicle is moving.
Objects can become trapped under accelerator, brake,
or clutch pedals and could cause a loss of vehicle
control.
• NEVER place any objects under the floor mat (e.g.,
towels, keys, etc.). These objects could change the posi -
tion of the floor mat and may cause interference with
the accelerator, brake, or clutch pedals.
• If the vehicle carpet has been removed and re-installed,
always properly attach carpet to the floor and check the
floor mat fasteners are secure to the vehicle carpet.
Fully depress each pedal to check for interference with
the accelerator, brake, or clutch pedals then re-install
the floor mats.
• It is recommended to only use mild soap and water to
clean your floor mats. After cleaning, always check
your floor mat has been properly installed and is
secured to your vehicle using the floor mat fasteners by
lightly pulling mat. WARNING! (Continued)
4
IN CASE OF EMERGENCY 385
F50 – 20 Amp Yellow Air Suspension Control Module – If Equipped
F51 – 10 Amp Red Ignition Node Module / Keyless Ignition Node Module,
Radio Frequency Hub Module / Electric Steering
Column Lock - If Equipped
F52 – 5 Amp Tan Battery Sensor
F53 – 20 Amp Yellow Trailer Tow – Left Turn/Stop Lights - If Equipped
F54 – 20 Amp Yellow Non Memory Adjustable Pedals - If Equipped
F56 – 15 Amp Blue Additional Diesel Content - If Equipped (DS 1500 Only)
F57 – 20 Amp Yellow TCM/PCM / Solenoid Trans Pressure SW (RFE Trans
Only) – If Equipped (HD Only)
Transmission (DS 1500 Only)
F58 – 10 Amp Red Bed Lighting (LED) – If Equipped (HD Only)
F60 – 15 Amp Blue Underhood Lamp / TCM – If Equipped (DS 1500 Only)
F61 – 10 Amp Red UREA Sensor / PM Sensor – If Equipped (DS 1500 LD
Diesel & Cummins Diesel)
F62 – 10 Amp Red Air Conditioning Clutch
F63 – 20 Amp Yellow Ignition Coils (Gas), Ignition Coils Capacitors (Gas) /
Short Runner Valve Actuator / Urea Heater Control
Unit (DS 1500 LD Diesel) / RLY Coil Feed-SCR (DS 1500
LD Diesel)Cavity Cartridge Fuse Micro Fuse Description
6
SERVICING AND MAINTENANCE 411
Once A Month Or Before A Long Trip:
• Check engine oil level.
• Check windshield washer fluid level.
• Check the tire inflation pressures and look for unusual
wear or damage. Rotate at the first sign of irregular wear.
• Check the fluid levels of the coolant reservoir, brake
master cylinder, power steering and automatic transmis -
sion (six-speed only), and fill as needed.
• Check function of all interior and exterior lights. Maintenance Plan
Required Maintenance
Refer to the maintenance plan on the following pages for
required maintenance.
At Every Oil Change Interval As Indicated By Oil Change Indicator System:
• Change oil and filter.
• Rotate the tires. Rotate at the first sign of irregular wear, even if it occurs before the oil indicator system turns on.
• Inspect engine cooling system protection and hoses.
• Inspect exhaust system.
• Inspect engine air cleaner if using in dusty or off-road conditions.
• Inspect battery and clean and tighten terminals as required.
• Inspect automatic transmission fluid if equipped with dipstick.
• Inspect brake pads, shoes, rotors, drums, hoses and park brake.
• Inspect front end, and lubricate — If equipped with serviceable fittings. 7
SERVICING AND MAINTENANCE 415
ENGINE COMPARTMENT
6.4L Engine
1 — Engine Coolant Pressure Cap 6 — Battery
2 — Engine Coolant Reservoir 7 — Distribution Center (Fuses)
3 — Engine Oil Fill 8 — Washer Fluid Reservoir
4 — Engine Oil Dipstick 9 — Power Steering Fluid Reservoir
5 — Brake Fluid Reservoir 10 — Air Cleaner Filter 7
416 SERVICING AND MAINTENANCE
Checking Oil Level — Gas Engine
To assure proper lubrication of your vehicle's engine, the
engine oil must be maintained at the correct level. Check the
oil level at regular intervals, such as every fuel stop. The best
time to check the engine oil level is about five minutes after
a fully warmed up engine is shut off.
Checking the oil while the vehicle is on level ground will
improve the accuracy of the oil level readings. Always main -
tain the oil level within the SAFE zone on the dipstick.
Adding one quart of oil when the reading is at the bottom of
the SAFE zone will result in a reading at the top of the safe
zone on these engines.
Adding Washer Fluid
The fluid reservoir is located under the hood and should be
checked for fluid level at regular intervals. Fill the reservoir
with windshield washer solvent only (not radiator anti -
freeze). When refilling the washer fluid reservoir, take some washer fluid and apply it to a cloth or towel and wipe the
wiper blades clean. This will help blade performance.
To prevent freeze-up of your windshield washer system in
cold weather, select a solution or mixture that meets or
exceeds the temperature range of your climate. This rating
information can be found on most washer fluid containers.
After the engine has warmed up, operate the defroster for a
few minutes to reduce the possibility of smearing or freezing
the fluid on the cold windshield. Windshield washer solu -
tion used with water as directed on the container, aids
cleaning action, reduces the freezing point to avoid line clog -
ging, and is not harmful to paint or trim.CAUTION!
Overfilling or underfilling will cause oil aeration or loss
of oil pressure. This could damage your engine. WARNING!
Commercially available windshield washer solvents are
flammable. They could ignite and burn you. Care must
be exercised when filling or working around the washer
solution.
422 SERVICING AND MAINTENANCE
Refrigerant Recovery And Recycling R-134a — If
Equipped
R-134a Air Conditioning Refrigerant is a hydrofluorocarbon
(HFC) that is an ozone-friendly substance. The manufacturer
recommends that air conditioning service be performed by
an authorized dealer or other service facilities using recovery
and recycling equipment.
NOTE:
Use only manufacturer approved A/C system PAG
compressor oil and refrigerants.
Refrigerant Recovery And Recycling — R–1234yf
R–1234yf Air Conditioning Refrigerant is a hydrofluo -
roolefin (HFO) that is endorsed by the Environmental
Protection Agency and is an ozone-friendly substance with a
low global-warming potential. The manufacturer recom -
mends that air conditioning service be performed by an
authorized dealer using recovery and recycling equipment.
NOTE:
Use only manufacturer approved A/C system PAG
compressor oil, and refrigerants.WARNING!
• Use only refrigerants and compressor lubricants
approved by the manufacturer for your air condi -
tioning system. Some unapproved refrigerants are
flammable and can explode, injuring you. Other unap -
proved refrigerants or lubricants can cause the system
to fail, requiring costly repairs. Refer to Warranty Infor -
mation Book, for further warranty information.
• The air conditioning system contains refrigerant under
high pressure. To avoid risk of personal injury or
damage to the system, adding refrigerant or any repair
requiring lines to be disconnected should be done by
an experienced technician.
CAUTION!
Do not use chemical flushes in your air conditioning
system as the chemicals can damage your air
conditioning components. Such damage is not covered
by the New Vehicle Limited Warranty.
SERVICING AND MAINTENANCE 459
(Continued)NOTE:
Wheel Valve Stem must be replaced as well when installing
new tires due to wear and tear in existing tires.
Keep dismounted tires in a cool, dry place with as little expo -
sure to light as possible. Protect tires from contact with oil,
grease, and gasoline.
Replacement Tires
The tires on your new vehicle provide a balance of many
characteristics. They should be inspected regularly for wear
and correct cold tire inflation pressures. The manufacturer
strongly recommends that you use tires equivalent to the
originals in size, quality and performance when replacement
is needed. Refer to the paragraph on “Tread Wear Indica -
tors” in this section. Refer to the Tire and Loading Informa -
tion placard or the Vehicle Certification Label for the size
designation of your tire. The Load Index and Speed Symbol
for your tire will be found on the original equipment tire
sidewall.
See the Tire Sizing Chart example found in the “Tire Safety
Information” section of this manual for more information
relating to the Load Index and Speed Symbol of a tire. It is recommended to replace the two front tires or two rear
tires as a pair. Replacing just one tire can seriously affect
your vehicle’s handling. If you ever replace a wheel, make
sure that the wheel’s specifications match those of the orig -
inal wheels.
It is recommended you contact an authorized tire dealer or
original equipment dealer with any questions you may have
on tire specifications or capability. Failure to use equivalent
replacement tires may adversely affect the safety, handling,
and ride of your vehicle.
WARNING!
• Do not use a tire, wheel size, load rating, or speed rating
other than that specified for your vehicle. Some combi -
nations of unapproved tires and wheels may change
suspension dimensions and performance characteris -
tics, resulting in changes to steering, handling, and
braking of your vehicle. This can cause unpredictable
handling and stress to steering and suspension compo -
nents. You could lose control and have a collision
resulting in serious injury or death. Use only the tire
and wheel sizes with load ratings approved for your
vehicle. 7
591
Auto Unlock, Doors ................................................................ 269
Automatic Door Locks ............................................................. 37
Automatic Headlights .............................................................. 68
Automatic Temperature Control (ATC) ................................ 89
Automatic Transmission ................................................ 265, 442
Adding Fluid ....................................................................... 442
Fluid And Filter Change .................................................... 442
Fluid Change........................................................................ 442
Fluid Level Check ....................................................... 439, 440
Fluid Type .................................................................... 439, 486
Shifting.................................................................................. 256
Special Additives................................................................. 439
Automatic Transmission Limp Home Mode ...................... 269
Auxiliary Driving Systems .................................................... 174
Axle Fluid................................................................. 442, 443, 486
Axle Lubrication.............................................................. 442, 443
B
Back-Up .................................................................................... 326
Back-Up Camera ..................................................................... 326
Battery............................................................................... 148, 417
Charging System Light....................................................... 148
Keyless Key Fob Replacement ............................................ 19
Battery Saver Feature ............................................................... 71
Belts, Seat ................................................................................. 241
Body Builders Guide ................................................................ 14
Body Mechanism Lubrication ............................................... 428 B-Pillar Location ......................................................................450
Brake Assist System ................................................................163
Brake Control System .............................................................162
Brake Fluid .......................................................................438, 486
Brake System....................................................................438, 476
Fluid Check ..........................................................................438
Master Cylinder ...................................................................438
Parking ..................................................................................252
Warning Light......................................................................146
Brake/Transmission Interlock ..............................................256
Bulb Replacement ...................................................................371
Bulbs, Light ......................................................................243, 371
C
Cab Top Clearance Lights ......................................................379
Camera...................................................................................... 326
Camera, Rear....................................................................326, 330
Capacities, Antifreeze (Engine Coolant) ..............................483
Capacities, Fluid ......................................................................483
Caps, Filler
Oil (Engine) ..................................................................415, 419
Power Steering .....................................................................284
Radiator (Coolant Pressure)...............................................436
Car Washes ..............................................................................471
Carbon Monoxide Warning ...........................................240, 482
Cargo Light ................................................................................71
Cellular Phone .........................................................................555 11