8
DRIVING TIPS................................................................... 363
Driving On Slippery Surfaces ................................... 363
Driving Through Water ............................................. 364
IN CASE OF EMERGENCY HAZARD WARNING FLASHERS ............................. 366
ASSIST AND SOS SYSTEM — IF EQUIPPED .............. 366
BULB REPLACEMENT .................................................. 371
Replacement Bulbs ..................................................... 371
Replacing Exterior Bulbs ............................................ 373
FUSES.................................................................................. 380
Power Distribution Center ......................................... 381
JACKING AND TIRE CHANGING .......................... 390
4500/5500 Models ....................................................... 391
Preparations For Jacking ............................................ 391
Jacking Instructions 4500 And 5500 Series............... 392
To Stow The Flat Or Spare — If Equipped .......... 396
Hub Caps/Wheel Covers — If Equipped .............. 397
JUMP STARTING ............................................................ 398
Preparations For Jump Start ...................................... 399
Jump Starting Procedure ............................................ 400
IF YOUR ENGINE OVERHEATS .................................. 401
GEAR SELECTOR OVERRIDE — 6–SPEED
TRANSMISSION .............................................................. 402 MANUAL PARK RELEASE — 8–SPEED
TRANSMISSION ...............................................................403
FREEING A STUCK VEHICLE ......................................405
TOWING A DISABLED VEHICLE ...............................406
Two-Wheel Drive Models .......................................... 407
Four-Wheel Drive Models .......................................... 408
Emergency Tow Hooks — If Equipped....................408
ENHANCED ACCIDENT RESPONSE
SYSTEM (EARS) ...............................................................409
EVENT DATA RECORDER (EDR)................................. 409
SERVICING AND MAINTENANCE SCHEDULED SERVICING ............................................410
Maintenance Plan ........................................................411
Heavy Duty Use Of The Vehicle ...............................414
ENGINE COMPARTMENT .......................................... 415
6.4L Engine ..................................................................415
Checking Oil Level — Gas Engine ...........................416
Adding Washer Fluid ................................................416
Maintenance-Free Battery .......................................... 417
GETTING TO KNOW YOUR INSTRUMENT PANEL 149
— Electronic Throttle Control (ETC) Warning Light
This warning light will illuminate to indicate a problem with
the Electronic Throttle Control (ETC) system. If a problem is
detected while the vehicle is running, the light will either
stay on or flash depending on the nature of the problem.
Cycle the ignition when the vehicle is safely and completely
stopped and the transmission is placed in the PARK position.
The light should turn off. If the light remains on with the
vehicle running, your vehicle will usually be drivable;
however, see an authorized dealer for service as soon as
possible.
NOTE:
This light may turn on if the accelerator and brake pedals are
pressed at the same time.
If the light continues to flash when the vehicle is running,
immediate service is required and you may experience
reduced performance, an elevated/rough idle, or engine
stall and your vehicle may require towing. The light will
come on when the ignition is placed in the ON/RUN or
ACC/ON/RUN position and remain on briefly as a bulb
check. If the light does not come on during starting, have the
system checked by an authorized dealer. — Trailer Brake Disconnected Warning Light
This warning light will illuminate when the Trailer Brake has
been disconnected.
— Transmission Temperature Warning Light — If
Equipped
This warning light will illuminate to warn of a high transmis -
sion fluid temperature. This may occur with strenuous usage
such as trailer towing. If this light turns on, stop the vehicle
and run the engine at idle or slightly faster, with the trans -
mission in PARK or NEUTRAL, until the light turns off.
Once the light turns off, you may continue to drive normally.
WARNING!
If you continue operating the vehicle when the
Transmission Temperature Warning Light is illuminated
you could cause the fluid to boil over, come in contact
with hot engine or exhaust components and cause a fire.
CAUTION!
Continuous driving with the Transmission Temperature
Warning Light illuminated will eventually cause severe
transmission damage or transmission failure. 3
354 STARTING AND OPERATING
If you regularly tow a trailer for more than 45 minutes of
continuous operation, then change the automatic transmis -
sion fluid and filter(s) as specified for "police, taxi, fleet, or
frequent trailer towing." Refer to the “Maintenance Plan” for
the proper maintenance intervals.
NOTE:
Check the automatic transmission fluid level before towing
(Six-speed automatic only).
Tow/Haul Mode
To reduce potential for automatic transmission overheating,
activate TOW/HAUL mode when driving in hilly areas, or
select a lower gear range (using the Electronic Range Select
(ERS) shift control) on more severe grades.
Speed Control — If Equipped
• Do not use on hilly terrain or with heavy loads.
• When using the speed control, if you experience speed
drops greater than 10 mph (16 km/h), disengage until you
can get back to cruising speed.
• Use speed control in flat terrain and with light loads to
maximize fuel efficiency. Cooling System
To reduce potential for engine and transmission over -
heating, take the following actions:
City Driving
• In city traffic — while stopped, place the transmission in
NEUTRAL, but do not increase engine idle speed.
Highway Driving
• Reduce speed.
• Temporarily turn off air conditioning.
Air Suspension System
To aid in attaching/detaching the trailer from the vehicle,
the air suspension system can be used. Refer to “Air Suspen -
sion System” in “Starting And Operating” for further infor -
mation.
NOTE:
The vehicle must remain in the engine running position
while attaching a trailer for proper leveling of the air suspen -
sion system.
STARTING AND OPERATING 365
CAUTION!
• Always check the depth of the standing water before
driving through it. Never drive through standing water
that is deeper than the bottom of the tire rims mounted
on the vehicle.
• Determine the condition of the road or the path that is
under water and if there are any obstacles in the way
before driving through the standing water.
• Do not exceed 5 mph (8 km/h) when driving through
standing water. This will minimize wave effects.
• Driving through standing water may cause damage to
your vehicle’s drivetrain components. Always inspect
your vehicle’s fluids (i.e., engine oil, transmission, axle,
etc.) for signs of contamination (i.e., fluid that is milky
or foamy in appearance) after driving through standing
water. Do not continue to operate the vehicle if any
fluid appears contaminated, as this may result in
further damage. Such damage is not covered by the
New Vehicle Limited Warranty.
• Getting water inside your vehicle’s engine can cause it
to lock up and stall out, and cause serious internal
damage to the engine. Such damage is not covered by
the New Vehicle Limited Warranty. 5
SERVICING AND MAINTENANCE 411
Once A Month Or Before A Long Trip:
• Check engine oil level.
• Check windshield washer fluid level.
• Check the tire inflation pressures and look for unusual
wear or damage. Rotate at the first sign of irregular wear.
• Check the fluid levels of the coolant reservoir, brake
master cylinder, power steering and automatic transmis -
sion (six-speed only), and fill as needed.
• Check function of all interior and exterior lights. Maintenance Plan
Required Maintenance
Refer to the maintenance plan on the following pages for
required maintenance.
At Every Oil Change Interval As Indicated By Oil Change Indicator System:
• Change oil and filter.
• Rotate the tires. Rotate at the first sign of irregular wear, even if it occurs before the oil indicator system turns on.
• Inspect engine cooling system protection and hoses.
• Inspect exhaust system.
• Inspect engine air cleaner if using in dusty or off-road conditions.
• Inspect battery and clean and tighten terminals as required.
• Inspect automatic transmission fluid if equipped with dipstick.
• Inspect brake pads, shoes, rotors, drums, hoses and park brake.
• Inspect front end, and lubricate — If equipped with serviceable fittings. 7
440 SERVICING AND MAINTENANCE
Fluid Level Check — Eight-Speed Transmission
The fluid level is preset at the factory and does not require
adjustment under normal operating conditions. Routine
fluid level checks are not required, therefore the transmis -
sion has no dipstick. An authorized dealer can check your
transmission fluid level using special service tools.
If you notice fluid leakage or transmission malfunction, visit
an authorized dealer immediately to have the transmission
fluid level checked. Operating the vehicle with an improper
fluid level can cause severe transmission damage. Fluid Level Check — Six-Speed Transmission
It is best to check the fluid level when the transmission is at
normal operating temperature (158-176°F / 70-80°C). This
normally occurs after at least 15 miles (25 km) of driving. At
normal operating temperature the fluid cannot be held
comfortably between the fingertips. You can read the trans -
mission sump temperature in the instrument cluster screen
(refer to “Instrument Cluster Display” for further informa -
tion).
Use the following procedure to check the transmission fluid
level properly:
1. Monitor the transmission temperature using the instru -
ment cluster display, and operate the vehicle as required
to reach the normal operating temperature. If the trans -
mission is not functioning properly, or the vehicle cannot
be driven, see the NOTE and CAUTION below about
checking the fluid level at colder temperatures.
2. Park the vehicle on level ground.
3. Run the engine at normal idle speed for at least 60
seconds, and leave the engine running for the rest of this
procedure.
4. Fully apply the parking brake, and press the brake pedal.CAUTION!
Do not use chemical flushes in your transmission as the
chemicals can damage your transmission components.
Such damage is not covered by the New Vehicle Limited
Warranty.
CAUTION!
If a transmission fluid leak occurs, visit an authorized
dealer immediately. Severe transmission damage may
occur. An authorized dealer has the proper tools to adjust
the fluid level accurately.
SERVICING AND MAINTENANCE 441
5. Place the gear selector momentarily into each gear posi -
tion (allowing time for the transmission to fully engage in
each position), ending with the transmission in PARK.
6. Remove the dipstick, wipe it clean and reinsert it until
seated.
7. Remove the dipstick again and note the fluid level on
both sides. The fluid level reading is only valid if there is
a solid coating of oil on both sides of the dipstick. Note
that the holes in the dipstick will be full of fluid if the
actual level is at or above the hole. The fluid level should
be between the “HOT” (upper) reference holes on the
dipstick at normal operating temperature. If the fluid
level is low, add fluid through the dipstick tube to bring
it to the proper level. Do not overfill. Use ONLY the spec -
ified fluid (see "Fluids And Lubricants" for fluid specifica -
tions). After adding any quantity of oil through the
dipstick tube, wait a minimum of two minutes for the oil
to fully drain into the transmission before rechecking the
fluid level.
NOTE:
If it is necessary to check the transmission below the oper -
ating temperature, the fluid level should be between the two
“COLD” (lower) holes on the dipstick with the fluid at
60-70°F / 16-21°C. Only use the COLD region of the dipstick as a rough reference when setting the fluid level after a trans -
mission service or fluid change. Re-check the fluid level, and
adjust as required, once the transmission reaches normal
operating temperature.
8. Reinsert the dipstick. Check for leaks. Release the parking
brake.
NOTE:
If it is necessary to check the transmission below the oper -
ating temperature, the fluid level should be between the two
COLD (lower) holes on the dipstick with the fluid at 68-86°F
/ 20-30°C. Only use the COLD region of the dipstick as a
rough reference when setting the fluid level after a transmis -
sion service or fluid change. Re-check the fluid level, and
adjust as required, once the transmission reaches normal
operating temperature. CAUTION!
If the fluid temperature is below 50 °F (10 °C) it may not
register on the dipstick. Do not add fluid until the
temperature is elevated enough to produce an accurate
reading. Run the engine at idle, in PARK, to warm the
fluid.
7
442 SERVICING AND MAINTENANCE
Fluid And Filter Changes — Eight-Speed Transmission
Under normal operating conditions, the fluid installed at the
factory will provide satisfactory lubrication for the life of the
vehicle.
Routine fluid and filter changes are not required. However,
change the fluid and filter if the fluid becomes contaminated
(with water, etc.), or if the transmission is disassembled for
any reason.
Fluid And Filter Changes — Six Speed Transmission
Refer to the “Maintenance Plan” for the proper maintenance
intervals.
In addition, change the fluid and filters if the fluid becomes
contaminated (with water, etc.), or if the transmission is
disassembled for any reason. Rear Axle And 4x4 Front Driving Axle Fluid Level
For models with 9.25 in Front Axles and 11.5 in Rear Axles,
refer to “Fluids And Lubricants” in “Servicing And Mainte -
nance” for further information. For normal service, periodic
fluid level checks are not required. When the vehicle is
serviced for other reasons, the exterior surfaces of the axle
assembly should be inspected.
When checking the fluid level, the vehicle should be in a
level position. The fluid level at room temperature should be
as follows:
3500 Front Axle: ¼ in ± ¼ in (6.4 mm ± 6.4 mm) below the
bottom of the fill hole.
3500 Rear Axle: ¼ in ± ¼ in (6.4 mm ± 6.4 mm) below the
bottom of the fill hole.
4500/5500 Front Axle: ¼ in +/- ¼ in (6.4 mm ± 6.4 mm)
below the bottom of the fill hole.
4500/5500 Rear Axle: 1/8 in +/- 1/8 in (3.2 mm +/- 3.2 mm)
below the bottom of the fill hole.CAUTION!
If the fluid temperature is below 50°F (10°C) it may not
register on the dipstick. Do not add fluid until the
temperature is elevated enough to produce an accurate
reading. Run the engine at idle, in PARK, to warm the
fluid.