2019 KIA FORTE fuel system

767
Maintenance
Fuse Name Fuse ratingCircuit Protected
FUSE
POWER OUTLET 220AFront Power Outlet
TCU 115A [GAMMA 1.6L T-GDI] TCM (Transmission Control Module)
VACUUM PUMP20A[GAMMA 1.6L T-GDI] Vacuum Pump
FUEL PUMP20AFuel Pump Relay
COOLING FAN 230A[NU 2.0L AKS] Cooling Fan 2 Relay, Cooling Fan 3 Relay
B+140AInstrument Panel Junction Block (Long Term Load Latch Relay, Fuse : (BRAKE SWITCH, IBU
1, AIR BAG 2, DOOR LOCK, SEAT HEATER REAR, MODULE 1))
DCT 140A[GAMMA 1.6L T-GDI] TCM (Transmission Control Module)
DCT 240A[GAMMA 1.6L T-GDI] TCM (Transmission Control Module)
ABS 140AABS (Anti-lock brake system) Module, ESC (Electronic Stability Control) Module, Multipurpose
Check Connector
ABS 230AABS (Anti-lock brake system) Module, ESC (Electronic Stability Control) Module
POWER OUTLET 140APower Outlet Relay
SENSOR 210A
[NU 2.0L AKS] Purge Control Solenoid Valve, Oil Control Valve #1/#2/#3, Canister Close
Valve, Mass Air Folw Sensor, Fuel Filter Warning Sensor, A/Con Relay
[GAMMA 1.6L T-GDI] Purge Control Solenoid Valve, Oil Control Valve #1/#2, Canister Close
Valve, RCV Control Solenoid Valve, E/R Junction Block (Cooling Fan Relay 1)
ECU 210A[GAMMA 1.6L T-GDI] ECM (Engine Control Module)
ECU 120A[NU 2.0L AKS] PCM (Power train Control Module)
[GAMMA 1.6L T-GDI] ECM (Engine Control Module)
INJECTOR15A[NU 2.0L AKS] Injector #1~#4
Engine room compartment fuse panel
BDm CAN (ENG) 7.qxp 7/4/2018 10:26 AM Page 67

Maintenance
68
7
Fuse Name Fuse ratingCircuit Protected
FUSE
SENSOR 115A[NU 2.0L AKS] Oxygen Sensor (Up), Oxygen Sensor (Down)
[GAMMA 1.6L T-GDI] Oxygen Sensor (Up), Oxygen Sensor (Down)
IGN COIL20A[NU 2.0L AKS] Ignition Coil #1~#4
[GAMMA 1.6L T-GDI] Ignition Coil #1~#4
ECU 315A[NU 2.0L AKS] PCM (Power train Control Module)
[GAMMA 1.6L T-GDI] ECM (Engine Control Module)
A/C10A[NU 2.0L AKS] A/Con Relay
ECU 510A[NU 2.0L AKS] PCM (Power train Control Module)
[GAMMA 1.6L T-GDI] ECM (Engine Control Module)
SENSOR 415A[GAMMA 1.6L T-GDI] Vacuum Pump
ABS 310AABS (Anti-lock brake system) Module, ESC (Electronic Stability Control) Module
TCU 215A[NU 2.0L AKS] Transaxle Range Switch
[GAMMA 1.6L T-GDI] Transaxle Range Switch, TCM
SENSOR 310A[NU 2.0L AKS] Fuel Pump Relay
[GAMMA 1.6L T-GDI] Fuel Pump Relay
ECU 415A[NU 2.0L AKS] PCM (Power train Control Module)
[GAMMA 1.6L T-GDI] ECM (Engine Control Module)
WIPER25A[NU 2.0L AKS] Wiper Relay
[GAMMA 1.6L T-GDI] Wiper Relay
HORN15A[NU 2.0L AKS] Horn Relay
[GAMMA 1.6L T-GDI] Horn Relay
BDm CAN (ENG) 7.qxp 7/4/2018 10:26 AM Page 68

793
Maintenance
Finish damage repair
Deep scratches or stone chips in the
painted surface must be repaired
promptly. Exposed metal will quickly
rust and may develop into a major
repair expense.
If your vehicle is damaged and
requires any metal repair or replace-
ment, be sure the body shop applies
anti-corrosion materials to the parts
repaired or replaced.
Bright-metal maintenance
To remove road tar and insects,use a tar remover, not a scraper or
other sharp object.
To protect the surfaces of bright- metal parts from corrosion, apply a
coating of wax or chrome preser-
vative and rub to a high luster.
During winter weather or in coastal areas, cover the bright metal parts
with a heavier coating of wax or
preservative. If necessary, coat the
parts with non-corrosive petroleum
jelly or other protective compound.
Underbody maintenance
Road salt and other corrosive chemi-
cals are used in cold weather states to
melt snow and prevent ice accumula-
tion. If these chemicals are not regu-
larly removed, they will corrode the
vehicle underbody and over time dam-
age fuel lines, the fuel tank retention
system, the vehicle suspension, the
exhaust system, and even the body
frame. The National Highway Traffic
Safety Administration has warned all
vehicle owners of all brands of the
need to take the following steps:
Wash the undercarriage of yourvehicle regularly during the winter
and whenever your vehicle has
been exposed to such salts or
chemicals.CAUTION - Drying vehicle
Wiping dust or dirt off the body with a dry cloth willscratch the finish.
Do not use steel wool, abra- sive cleaners, acid detergentsor strong detergents contain-ing high alkaline or causticagents on chrome-plated oranodized aluminum parts.This may result in damage tothe protective coating andcause discoloration or paintdeterioration.
BDm CAN (ENG) 7.qxp 7/4/2018 10:27 AM Page 93

799
Maintenance
EMISSION CONTROL SYSTEM
The emission control system of your
vehicle is covered by a written limited
warranty. Please see the warranty
information contained in the
Warranty & Consumer Information
manual in your vehicle.
Your vehicle is equipped with an
emission control system to meet all
applicable emission regulations.
There are three emission control
systems, as follows.
(1) Crankcase emission control sys-tem
(2) Evaporative emission control sys- tem
(3) Exhaust emission control system
In order to assure the proper function
of the emission control systems, it is
recommended that you have your
vehicle inspected and maintained by
an authorized Kia dealer in accor-
dance with the maintenance sched-
ule in this manual. Caution for the Inspection and
Maintenance Test (With Electronic
Stability Control (ESC) system)
To prevent the vehicle from mis-
firing during dynamometer test-
ing, turn the Electronic Stability
Control (ESC) system off by
pressing the ESC switch.
After dynamometer testing is completed, turn the ESC system
back on by pressing the ESC
switch again.1. Crankcase emission control system
The positive crankcase ventilation
system is employed to prevent air
pollution caused by blow-by gases
being emitted from the crankcase.
This system supplies fresh filtered air
to the crankcase through the air
intake hose. Inside the crankcase,
the fresh air mixes with blow-by
gases, which then pass through the
PCV valve into the induction system.
2. Evaporative emission con-trol (including ORVR:
Onboard Refueling Vapor
Recovery)
system
The Evaporative Emission Control
System is designed to prevent fuel
vapors from escaping into the atmos-
phere.
(The ORVR system is designed to
allow the vapors from the fuel tank to
be loaded into a canister while refu-
eling at the gas station, preventing
the escape of fuel vapors into the
atmosphere.)
BDm CAN (ENG) 7.qxp 7/4/2018 10:27 AM Page 99

Maintenance
100
7
Canister
Fuel vapors generated inside the fuel
tank are absorbed and stored in the
onboard canister. When the engine is
running, the fuel vapors absorbed in
the canister are drawn into the surge
tank through the purge control sole-
noid valve.
Purge Control Solenoid Valve
(PCSV)
The purge control solenoid valve is
controlled by the Engine Control
Module (ECM); when the engine
coolant temperature is low during
idling, the PCSV closes so that evap-
orated fuel is not taken into the
engine. After the engine warms up
during ordinary driving, the PCSV
opens to introduce evaporated fuel to
the engine.
3. Exhaust emission control system
The Exhaust Emission Control
System is a highly effective system
which controls exhaust emissions
while maintaining good vehicle per-
formance.
Vehicle modifications
This vehicle should not be modified.
Modification of your vehicle could
affect its performance, safety or
durability and may even violate gov-
ernmental safety and emissions reg-
ulations.
In addition, damage or performance
problems resulting from any modifi-
cation may not be covered under
warranty.
If you use unauthorized electronic
devices, it may cause the vehicle to
operate abnormally, wire damage,
battery discharge and fire. For your
safety, do not use unauthorized
electronic devices.
Engine exhaust gas precautions
(carbon monoxide)
Carbon monoxide can be present with other exhaust fumes.
Therefore, if you smell exhaust
fumes of any kind inside your vehi-
cle, have it inspected and repaired
immediately. If you ever suspect
exhaust fumes are coming into
your vehicle, drive it only with all
the windows fully open. Have your
vehicle checked and repaired
immediately.
WARNING - Exhaust
Engine exhaust gases contain
carbon monoxide (CO). Though
colorless and odorless, it is
dangerous and could be lethal if
inhaled. Follow the instructions
on this page to avoid CO poi-
soning.
BDm CAN (ENG) 7.qxp 7/4/2018 10:27 AM Page 100

Your vehicle is equipped with a cat-
alytic converter emission control
device.
Therefore, the following precautions
must be observed:
Use only UNLEADED FUEL forgasoline engines.
Do not operate the vehicle when there are signs of engine malfunc-
tion, such as misfire or a noticeable
loss of performance.
Do not misuse or abuse the engine. Examples of misuse are
coasting with the ignition off and
descending steep grades in gear
with the ignition off.
Do not operate the engine at high idle speed for extended periods (5
minutes or more).
Do not modify or tamper with any part of the engine or emission con-
trol system. All inspections and
adjustments must be made by an
authorized Kia dealer.
Avoid driving with an extremely low fuel level. Running out of fuel could
cause the engine to misfire, dam-
aging the catalytic converter. Failure to observe these precautions
could result in damage to the catalyt-
ic converter and to your vehicle.
Additionally, such actions could void
your warranties.
7 102
Maintenance
BDm CAN (ENG) 7.qxp 7/4/2018 10:27 AM Page 102

I5
Index
Emergency Trunksafety release . . . . . . . . . . . . . . . . . . 4-25
Emergency while driving . . . . . . . . . . . . . . . . . . . . . . . . 6-3
Emission control system . . . . . . . . . . . . . . . . . . . . . . . . 7-99Crankcase emission control system . . . . . . . . . . . . . 7-99
Evaporative emission control (including ORVR: Onboard Refueling Vapor Recovery) system . . . . 7-99
Exhaust emission control system . . . . . . . . . . . . . . 7-100
Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . \
. . . 8-2
Engine compartment . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-4
Engine coolant . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-23 Changing the coolant . . . . . . . . . . . . . . . . . . . . . . . . 7-25
Checking the coolant level . . . . . . . . . . . . . . . . . . . . 7-23
Engine coolant temperature gauge . . . . . . . . . . . . . . . . 4-59
Engine number . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-10
Engine oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-\
21 Changing the engine oil and filter . . . . . . . . . . . . . . 7-22
Checking the engine oil level. . . . . . . . . . . . . . . . . . 7-21
Engine overheats. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-7
Engine start/stop button . . . . . . . . . . . . . . . . . . . . . . . . 5-11 Engine start/stop button position . . . . . . . . . . . . . . . 5-11
Illuminated engine start/stop button . . . . . . . . . . . . . 5-11
Starting the engine . . . . . . . . . . . . . . . . . . . . . . . . . . 5-14
Engine start/stop button illumination . . . . . . . . . . . . . . 5-11
Engine start/stop button position . . . . . . . . . . . . . . . . . 5-11
Engine will not start . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-4 Evaporative emission control (including ORVR:
Onboard Refueling Vapor Recovery) system . . . . . 7-99
Exhaust emission control system . . . . . . . . . . . . . . . . 7-100
Explanation of scheduled maintenance items . . . . . . . 7-16 Air cleaner filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-17
Air conditioning refrigerant . . . . . . . . . . . . . . . . . . 7-20
Brake discs, pads, calipers and rotors . . . . . . . . . . . 7-19
Brake fluid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-19
Brake hoses and lines . . . . . . . . . . . . . . . . . . . . . . . . 7-18
Coolant . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-17\
Cooling system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-17
Drive belts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-16
Drive shafts and boots . . . . . . . . . . . . . . . . . . . . . . . 7-20
Engine oil and filter . . . . . . . . . . . . . . . . . . . . . . . . . 7-16
Exhaust pipe and muffler . . . . . . . . . . . . . . . . . . . . . 7-19
Fuel filter (for gasoline) . . . . . . . . . . . . . . . . . . . . . . 7-16
Fuel lines, fuel hoses and connections . . . . . . . . . . . 7-16
Intelligent Variable Transmission (IVT) fluid . . . . . 7-17
Manual transaxle fluid . . . . . . . . . . . . . . . . . . . . . . . 7-18
Parking brake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-19
Spark plugs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-17
Steering gear box, linkage & boots/lower arm ball joint . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-20
Suspension mounting bolts . . . . . . . . . . . . . . . . . . . 7-19
Vacuum crankcase ventilation hoses . . . . . . . . . . . . 7-17
Vapor hose and fuel filler cap . . . . . . . . . . . . . . . . . 7-16
Exterior care . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-91
BDm CAN (ENG) Index.qxp 6/30/2018 2:03 PM Page 5

Index
6I
Flat tire . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . \
. 6-14Changing tires . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-15
Compact spare tire . . . . . . . . . . . . . . . . . . . . . . . . . . 6-20
Jack and tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-14
Removing the spare tire . . . . . . . . . . . . . . . . . . . . . . 6-15
Storing the spare tire . . . . . . . . . . . . . . . . . . . . . . . . 6-15
Floor mat anchor(s) . . . . . . . . . . . . . . . . . . . . . . . . . . 4-154
Fluid Brake/clutch fluid . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-26
Washer fluid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-27
Folding the outside rearview mirror . . . . . . . . . . . . . . . 4-54
Folding the rear seat . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-15
Forward Collision-Avoidance assist (FCA) (Camera + Radar type) . . . . . . . . . . . . . . . . . . . . . . . 5-59
Brake operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-62
FCA warning message and system control . . . . . . . 5-61
Limitation of the system . . . . . . . . . . . . . . . . . . . . . 5-67
Recognizing pedestrians. . . . . . . . . . . . . . . . . . . . . . 5-70
"Sensor to detect the distance from the vehicle in front (front radar/camera)" . . . . . . . . . . . . . . . . . . . 5-63
System malfunction . . . . . . . . . . . . . . . . . . . . . . . . . 5-65
System setting and activation. . . . . . . . . . . . . . . . . . 5-59
Forward Collision-Avoidance assist (FCA) (Camera type) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-46
Brake operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-49
FCA front view camera sensor. . . . . . . . . . . . . . . . . 5-50 FCA warning message and system control . . . . . . . 5-48
Limitation of the system . . . . . . . . . . . . . . . . . . . . . 5-54
Recognizing vehicles . . . . . . . . . . . . . . . . . . . . . . . . 5-54
System malfunction . . . . . . . . . . . . . . . . . . . . . . . . . 5-52
System setting and activation. . . . . . . . . . . . . . . . . . 5-46
Front fog lamp bulb replacement . . . . . . . . . . . . . . . . . 7-80
Front fog light . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-107
Front passenger seat belt warning . . . . . . . . . . . . . . . . 3-20
Front seat adjustment (manual) . . . . . . . . . . . . . . . . . . . 3-7
Front seat adjustment (power) . . . . . . . . . . . . . . . . . . . . 3-8
Front turn signal lamp bulb replacement . . . . . . . . . . . 7-79
Fuel filler lid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-38
Fuel gauge. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-\
59
Fuses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . \
. . . 7-55 Engine compartment fuse replacement . . . . . . . . . . 7-58
Fuse/relay panel description. . . . . . . . . . . . . . . . . . . 7-61
Inner panel fuse replacement . . . . . . . . . . . . . . . . . . 7-57
Gauges . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . \
. 4-58
Glove box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-14\
3
Glove box lamp. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-112
Glove box lamp replacement . . . . . . . . . . . . . . . . . . . . 7-89
Gross vehicle weight . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-5
F
G
BDm CAN (ENG) Index.qxp 6/30/2018 2:03 PM Page 6