•The timing and accessory belts must be
changed every 37,500 miles (60,000 km) or
3 years for particularly demanding use (dusty
areas, severe weather conditions, very low or
very high temperatures for extended periods,
city driving, long periods of idling). Under no
circumstances should these intervals be
exceeded.
Once A Month Or Before A Long Trip
• Check engine oil level.
• Check windshield washer fluid level.
• Check tire pressure and look for unusual
wear or damage. Rotate tires at the first
sign of irregular wear, even if it occurs
before the oil indicator system turns on.
• Check the fluid levels of the coolant reser-
voir and brake master cylinder, fill as
needed.
• Check function of all interior and exterior
lights.
• Control and recovery of additive level for
AdBlue Diesel emissions (UREA) (if
equipped).Demanding Vehicle Use
• Restore additive level for AdBlue Diesel
emissions (UREA) (if equipped), when the
lamp is illuminated or the message on the
instrument panel.
CAUTION!
Failure to perform the required mainte-
nance items may result in damage to the
vehicle.
Maintenance Plan — Diesel Engine
Required Maintenance Intervals
Refer to the maintenance plan on the follow-
ing pages for the required maintenance inter-
vals.
At Every Oil Change Interval As Indicated By Oil
Change Indicator System:
•
Change oil and filter
•
Rotate the tires
Rotate at the first sign of irregular wear, even
if it occurs before the oil indicator system
turns on
At Every Oil Change Interval As Indicated By Oil
Change Indicator System:
• Inspect battery and clean and tighten ter-
minals as required
• Inspect brake pads, shoes, rotors, drums,
hoses and park brake
• Inspect engine cooling system protection
and hoses
•
Inspect exhaust system
• Inspect engine air cleaner if using in dusty
or off-road conditions
• Inspect all door latches for presence of
grease, reapply if necessary.
•
Inspect coolant level.
NOTE:
Once you have carried out the last interven-
tion in the table, continue with the scheduled
servicing, maintaining the frequency indi-
cated in the plan by marking each operation
with a dot or dedicated note. Simply restart-
ing the maintenance from the start of the
plan may cause the allowed interval to be
exceeded for some operations.SERVICING AND MAINTENANCE
214
Mileage or time passed (whichever comes first)12,500
25,000
37,500
50,000
62,500
75,000
87,500
100,000
112,500
125,000
137,500
150,000
162,500
175,000
187,500
Or Years: 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
Or Kilometers:
20,000
40,000
60,000
80,000
100,000
120,000
140,000
160,000
180,000
200,000
220,000
240,000
260,000
280,000
300,000
Additional Inspections
Change the engine oil and engine oil filter.(*)
Inspect the CV joints. X X X X X X X
Inspect front suspension, boot seals, tie rod ends, and replace if
necessary.XXX X X X X
Visually inspect condition of: exterior bodywork, underbody pro-
tection, pipes and hoses (exhaust - fuel system - brakes), rubber
elements (boots, sleeves, bushings, etc.).XXX X X X X
If using your vehicle in dusty or off-road conditions, inspect the
air cleaner filter, and replace if necessary.XXXXXXX XXX X X X X X
Inspect the brake linings, parking brake function. X X X X X X X
Check and, if necessary, top up fluid levels. (°) X X X X X X X X X X X X X X X
Additional Maintenance
Replace engine air cleaner filter. X X X X X X X
Replace air conditioning/cabin air filter. X X X X X X X
Change brake fluid every 24 months if using DOT 4 brake fluid.
(**)XXX X X X X
Replace the engine fuel filter. X X X X X X X
Inspect accessory drive and timing belt. X X X
Replace accessory drive belt. (***) X X
215
Mileage or time passed (whichever comes first)12,500
25,000
37,500
50,000
62,500
75,000
87,500
100,000
112,500
125,000
137,500
150,000
162,500
175,000
187,500
Or Years: 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
Or Kilometers:
20,000
40,000
60,000
80,000
100,000
120,000
140,000
160,000
180,000
200,000
220,000
240,000
260,000
280,000
300,000
Flush and replace the engine coolant at 10 years or
150,000 miles (240,000 km) whichever comes first.XX
Replace timing drive belt. (***) X X
(*) The actual interval for changing engine oil
and replacing the engine oil filter depends on
the vehicle usage conditions, and is signaled
by the warning light or message in the instru-
ment cluster. In any case, it must never
exceed two years. If the vehicle is used
mainly for city driving, change the engine oil
and filter every year.
(**) The brake fluid interval is time based
only, mileage intervals do not apply.
(***) The timing and accessory belts must be
changed every 37,500 miles (60,000 km) or
3 years for particularly demanding use (dusty
areas, severe weather conditions, very low orvery high temperatures for extended periods,
city driving, long periods of idling). Under no
circumstances should these intervals be ex-
ceeded.
(°) Consumption of additive AdBlue (UREA)
depends on the condition of use of the ve-
hicle and is indicated by LED and/or message
on the instrument panel.
WARNING!
• You can be badly injured working on or
around a motor vehicle. Do only service
work for which you have the knowledge
and the right equipment. If you have any
doubt about your ability to perform a
WARNING!
service job, take your vehicle to a com-
petent mechanic.
• Failure to properly inspect and maintain
your vehicle could result in a component
malfunction and effect vehicle handling
and performance. This could cause an
accident.
SERVICING AND MAINTENANCE
216
3.6L Gasoline Engine
1 — Brake Fluid Reservoir 6 — Power Distribution Center (Fuses)
2 — Engine Oil Dipstick 7 — Washer Fluid Reservoir
3 — Engine Coolant Reservoir 8 — Power Steering Fluid Reservoir
4 — Engine Coolant Pressure Cap 9 — Engine Oil Fill
5 — Battery 10 — Engine Air Cleaner
SERVICING AND MAINTENANCE
218
Checking Oil Level — Gasoline Engine
WARNING!
• Never smoke while working in the engine
compartment: gas and inflammable va-
pors may be present, with the risk of fire.
• Be very careful when working in the
engine compartment when the engine is
hot: you may get burned. Do not get too
close to the radiator cooling fan: the
electric fan may start; danger of injury.
Scarves, ties and other loose clothing
might be pulled by moving parts.
CAUTION!
• Be careful not to confuse the various
types of fluids while topping up: they are
not compatible with each other! Topping
up with an unsuitable fluid could se-
verely damage your car.
• The oil level must never exceed the MAX
mark.
• Always top up using engine oil of the
same specifications as that already in
the engine.
CAUTION!
• If the engine oil is being topped up, wait
for the engine to cool down before loos-
ening the filler cap, particularly for ve-
hicles with aluminium cap (if
equipped). WARNING: risk of burns!
• Overfilling or underfilling the crankcase
will cause aeration or loss of oil pres-
sure. This could damage your engine.
To ensure proper lubrication of your vehicle's
engine, the engine oil must be maintained at
the correct level. The engine oil level should
be checked five minutes after a warmed up
engine has been shut off.
Checking the oil while the vehicle is on level
ground will improve the accuracy of the oil
level readings. Always maintain the oil level
within the SAFE zone on the dipstick. Adding
1 quart (0.95 liters) of oil when the reading is
at the bottom of the crosshatch zone will
result in a reading at the top of the cross-
hatch zone on these engines.
Adding Washer Fluid
The fluid reservoir for the windshield washers
and the rear window washer (if equipped) is
shared. The fluid reservoir is located in the
engine compartment. Be sure to check the
fluid level at regular intervals. Fill the reser-
voir with windshield washer solvent only (not
radiator antifreeze). When refilling the
washer fluid reservoir, take some washer fluid
and apply it to a cloth or towel and wipe clean
the wiper blades; this will help blade perfor-
mance.
To prevent freeze-up of your windshield
washer system in cold weather, select a solu-
tion or mixture that meets or exceeds the
temperature range of your climate. This rat-
ing information can be found on most washer
fluid containers.
WARNING!
Commercial windshield washer solvents
are flammable. They could ignite and burn
you. Care must be exercised when filling or
working around the washer solution.
SERVICING AND MAINTENANCE
220
Maintenance-Free Battery
Your vehicle is equipped with a maintenance-
free battery. You will never have to add water,
nor is periodic maintenance required.
WARNING!
• Using the battery with low fluid will
irreparably damage the battery and may
cause an explosion.
• When performing any operation on the
battery or near it, always protect your
eyes with special goggles.
• Batteries contain substances which are
very dangerous for the environment. For
battery replacement, contact an autho-
rized dealership.
• Battery fluid is a corrosive acid solution
and can burn or even blind you. Do not
allow battery fluid to contact your eyes,
skin, or clothing. Do not lean over a
battery when attaching clamps. If acid
splashes in eyes or on skin, flush the
area immediately with large amounts of
water. Refer to “Jump Starting Proce-
WARNING!
dure” in “In Case Of Emergency” for
further information.
• Battery gas is flammable and explosive.
Keep flame or sparks away from the
battery. Do not use a booster battery or
any other booster source with an output
greater than 12 Volts. Do not allow cable
clamps to touch each other.
• Battery posts, terminals, and related ac-
cessories contain lead and lead com-
pounds. Wash hands after handling.
CAUTION!
• It is essential when replacing the cables
on the battery that the positive cable is
attached to the positive post and the
negative cable is attached to the nega-
tive post. Battery posts are marked posi-
tive (+) and negative (-) and are identi-
fied on the battery case. Cable clamps
should be tight on the terminal posts
and free of corrosion.
• If a “fast charger” is used while the
battery is in the vehicle, disconnect both
CAUTION!
vehicle battery cables before connecting
the charger to the battery. Do not use a
“fast charger” to provide starting volt-
age.
DEALER SERVICE
An authorized dealer has the qualified service
personnel, special tools, and equipment to
perform all service operations in an expert
manner. Service Manuals are available which
include detailed service information for your
vehicle. Refer to these Service Manuals be-
fore attempting any procedure yourself.
NOTE:
Intentional tampering with emissions control
systems may void your warranty and could
result in civil penalties being assessed
against you.
WARNING!
You can be badly injured working on or
around a motor vehicle. Only do service
221
WARNING!
work for which you have the knowledge
and the proper equipment. If you have any
doubt about your ability to perform a ser-
vice job, take your vehicle to a competent
mechanic.
Windshield Wiper Blades
Clean the rubber edges of the wiper blades
and the windshield periodically with a sponge
or soft cloth and a mild nonabrasive cleaner.
This will remove accumulations of salt or road
film.
Operation of the wipers on dry glass for long
periods may cause deterioration of the wiper
blades. Always use washer fluid when using
the wipers to remove salt or dirt from a dry
windshield.
Avoid using the wiper blades to remove frost
or ice from the windshield. Keep the blade
rubber out of contact with petroleum prod-
ucts such as engine oil, gasoline, etc.NOTE:
Life expectancy of wiper blades varies de-
pending on geographical area and frequency
of use. Poor performance of blades may be
present with chattering, marks, water lines or
wet spots. If any of these conditions are
present, clean the wiper blades or replace as
necessary.
The wiper blades and wiper arms should be
inspected periodically, not just when wiper
performance problems are experienced. This
inspection should include the following
points:
• Wear or uneven edges
• Foreign material
• Hardening or cracking
• Deformation or fatigue
If a wiper blade or wiper arm is damaged,
replace the affected wiper arm or blade with
a new unit. Do not attempt to repair a wiper
arm or blade that is damaged.
Wiper Blade Removal/Installation
CAUTION!
Do not allow the wiper arm to spring back
against the glass without the wiper blade
in place or the glass may be damaged.
1. Lift the wiper arm to raise the wiper blade
off of the glass, until the wiper arm is in
the full up position.
Wiper Blade With Release Tab In Locked
Position
1 — Wiper Blade
2 — Cover
3 — Release Tab
4 — Wiper Arm
SERVICING AND MAINTENANCE
222
Installing The Rear Wiper
1. Lift the wiper arm off of the glass.
2. Insert the wiper blade pivot pin into the
opening on the end of the wiper arm and
rotate the wiper in to place.
3. Place with wiper on the glass and close
the tail gate.
Cooling System
WARNING!
• You or others can be badly burned by hot
engine coolant (antifreeze) or steam
from your radiator. If you see or hear
steam coming from under the hood, do
not open the hood until the radiator has
had time to cool. Never open a cooling
system pressure cap when the radiator
or coolant bottle is hot.
• Keep hands, tools, clothing, and jewelry
away from the radiator cooling fan when
the hood is raised. The fan starts auto-
matically and may start at any time,
whether the engine is running or not.
WARNING!
• When working near the radiator cooling
fan, turn the ignition to the OFF mode.
The fan is temperature controlled and
can start at any time the ignition is in the
ON mode.
Coolant Checks
Check the engine and, intercooler (if
equipped) coolant (antifreeze) protection ev-
ery 12 months (before the onset of freezing
weather, where applicable). If the engine
and, intercooler (if equipped) is dirty or rusty
in appearance, the system should be drained,
flushed and refilled with fresh OAT coolant
(conforming to MS.90032) by an authorized
dealer. Check the front of the A/C condenser
(if equipped) or radiator for any accumulation
of bugs, leaves, etc. If dirty, clean by gently
spraying water from a garden hose vertically
down the face of the A/C condenser (if
equipped) or the back of the radiator core.
Check the engine and, intercooler (if
equipped) cooling system hoses for brittle
rubber, cracking, tears, cuts, and tightness ofthe connection at the coolant recovery bottle
and radiator. Inspect the entire system for
leaks. DO NOT REMOVE THE COOLANT
PRESSURE CAP WHEN THE COOLING SYS-
TEM IS HOT.
Brake System
In order to assure brake system performance,
all brake system components should be in-
spected periodically. Refer to the “Mainte-
nance Plan” in this section for the proper
maintenance intervals.
WARNING!
Riding the brakes can lead to brake failure
and possibly a collision. Driving with your
foot resting or riding on the brake pedal
can result in abnormally high brake tem-
peratures, excessive lining wear, and pos-
sible brake damage. You would not have
your full braking capacity in an emergency.
Fluid Level Check — Brake Master Cylinder
The fluid level of the master cylinder should
be checked whenever the vehicle is serviced,
or immediately if the brake system warning
SERVICING AND MAINTENANCE
224