2019 Hyundai Ioniq Plug-in Hybrid engine

7-15
7
MaintenanceThe electric motor for the cooling fan
is controlled by engine coolant tem-
perature, refrigerant pressure and
vehicle speed. As the engine coolant
temperature decreases, the electric
motor will automatically shut off. This
is a normal condition. If your vehicle
is equipped with GDI, the electric
motor for the cooling fan may begin
to operate at any time and continue
to operate until you disconnect the
negative battery cable.The electric motor for
the cooling fan may
continue to operate
or start up when the
engine is not running
and can cause serious injury.
Keep hands, clothing and tools
away from the rotating fan blades
of the cooling fan.
WARNING
Make sure the coolant cap is
properly closed after refilling
coolant. Otherwise the engine
could be overheated whilst
driving.
1. Check if the coolant cap label is straight In front.
(Continued)
WARNING
OTL075062
■Engine compartment front view
(Continued)
2. Make sure that the tiny pro-
trusions inside the coolant
cap is securely interlocked.
OAE06050
■Engine compartment rear view

7-16
Maintenance
Recommended coolant
When adding coolant, use onlydistilled (deionized) water for your
vehicle and never mix hard water in
the coolant filled at the factory.
An incorrect coolant mixture can result in severe malfunction or
engine/hybrid system damage.
The engine in your vehicle has alu- minium engine parts and must be
protected by an phosphate-based
ethylene glycol coolant to prevent
corrosion and freezing.
Do not use alcohol or methanol coolant or mix them with the spec-
ified coolant.
Do not use a solution that contains more than 60% antifreeze or less
than 35% antifreeze, which would
reduce the effectiveness of the
solution. For mixing percentage, refer to the
following table:
Information
If in doubt about the mix ratio, a 50%
water and 50% antifreeze mix is the
easiest to mix together as it will be the
same quantity of each. It is suitable to
use for most temperature ranges of
-35°C (-31°F) and higher.
Changing coolant
We recommend that coolant be
changed by a HYUNDAI authorised
repairer according to the
Maintenance Schedule.
To prevent damage to engine parts,
put a thick towel around the engine
coolant cap and/or inverter coolant
cap before refilling the coolant to
prevent the coolant from overflow-
ing into engine parts, such as the
generator.
NOTICE
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Ambient
Temperature Mixture Percentage
(volume)
Antifreeze Water
-15°C (5°F) 35 65
-25°C (-13°F) 40 60
-35°C (-31°F) 50 50
-45°C (-49°F) 60 40
Do not use engine coolant or
antifreeze in the washer fluid
reservoir.
Engine coolant can severely
obscure visibility when sprayed
on the windscreen and may
cause loss of vehicle control
resulting in an accident.
Engine coolant may also cause
damage to paint and body trim.
WARNING

7-17
7
Maintenance
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Checking the hybrid starter &
generator (HSG) belt
We recommend that you have the
hybrid starter & generator (HSG)
belt inspected or replaced according
to the Maintenance Schedule by a
HYUNDAI authorised repairer.
Checking the brake fluid level
Check the fluid level in the reservoir
periodically. The fluid level should be
between MAX and MIN marks on the
side of the reservoir.
Before removing the reservoir cap
and adding brake fluid, clean the
area around the reservoir cap thor-
oughly to prevent brake fluid contam-
ination.
Turn the vehicle off whilst you
inspect the engine or hybrid
starter & generator(HSG) belt.
Otherwise it may result in
serious injury.
Keep hands, clothing etc.
away from the hybrid starter &
generator (HSG) belt.
WARNING
When the HSG belt is worn out or
damaged, replace the belt.
Otherwise, it may cause engine
overheating or battery discharge.
CAUTION
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7-18
Maintenance
If the level is low, add the specified
brake fluid to the MAX level. The level
will fall with accumulated mileage.
This is a normal condition associated
with the wear of the brake linings. If
the fluid level is excessively low, we
recommend that the brake system
be checked by a HYUNDAI autho-
rised repairer. Do not allow brake fluid to con-
tact the vehicle’s body paint, as
paint damage will result.
Brake fluid, which has been exposed to open air for an
extended time should NEVER be
used as its quality cannot be
guaranteed. It should be dis-
posed of properly.
Do not use the wrong kind of brake fluid. A few drops of miner-
al based oil, such as engine oil, in
your brake system can damage
brake system parts.
Information
Use only the specified brake fluid
Refer to “Recommended Lubricants
and Capacities” in chapter 8.
Checking the washer fluid
level
Check the fluid level in the washer
fluid reservoir and add fluid if neces-
sary. Plain water may be used if
washer fluid is not available.
However, use washer solvent with
antifreeze characteristics in cold cli-
mates to prevent freezing.
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OAE076009
If the brake system requires fre-
quent additions of fluid this
could indicate a leak in the
brake system. We recommend
that the vehicle be inspected by
a HYUNDAI authorised repairer.
WARNING
Do not allow brake fluid to come
in contact with your eyes. If
brake fluid comes in contact
with your eyes, flush your eyes
with clean water for at least 15
minutes and get immediate
medical attention.
WARNING

7-19
7
Maintenance
Checking the parking brake
Foot type (if equipped)
Check whether the stroke is within
specification when the parking brake
pedal is depressed with 20 kg (44 lb,
196 N) of force. Also, the parking
brake alone should securely hold the
vehicle on a fairly steep grade. If the
stroke is more or less than specified,
have the parking brake adjusted by a
HYUNDAI authorised repairer.
Stroke : 4~5 notch
Filter replacement
The air cleaner filter can be cleaned
for inspection using compressed air.
Do not attempt to wash or to rinse it,
as water will damage the filter.
If soiled, the air cleaner filter must be
replaced.OAE056014R
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To prevent serious injury or
death, take the following safety
precautions when using washer
fluid:
Do not use engine coolant or
antifreeze in the washer fluid
reservoir. Engine coolant can
severely obscure visibility
when sprayed on the wind-
screen and may cause loss of
vehicle control resulting in an
accident or damage to paint
and body trim.
Do not allow sparks or flames
to contact the washer fluid or
the washer fluid reservoir.
Washer fluid may contain
alcohol and can be flamma-
ble.
Do not drink washer fluid and
avoid contact with skin.
Washer fluid is poisonous to
humans and animals.
Keep washer fluid away from
children and animals.
WARNING
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OAEPH076010

7-20
Maintenance
1. Loosen the air cleaner cover attaching clips and open the cover. 2. Wipe the inside of the air cleaner.
3. Replace the air cleaner filter.
4. Lock the cover with the cover
attaching clips.
5. Check that the cover is firmly installed.
Information
If the vehicle is operated in extremely
dusty or sandy areas, replace the ele-
ment more often than the usual rec-
ommended intervals (Refer to
“Maintenance Under Severe Usage
Conditions” in this chapter).
Do not drive with the air cleanerfilter removed. This will result in
excessive engine wear.
When removing the air cleaner filter, be careful that dust or dirt
does not enter the air intake, or
damage may result.
Use HYUNDAI genuine parts. Use of non-genuine parts could
damage the air flow sensor.
NOTICE
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OAPH076011OAE076012

7-25
7
Maintenance
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When you do not use the vehicle
for a long time in a low tempera-
ture area, disconnect the battery
and keep it indoors.
Always charge the battery fully to prevent battery case damage
in low temperature areas.
NOTICE
To prevent SERIOUS INJURY or
DEATH to you or bystanders,
always follow these precautions
when working near or handling
the battery:
Always read and follow
instructions carefully
when handling a battery.Wear eye protection
designed to protect the
eyes from acid splashes.
Keep all flames, sparks,
or smoking materials
away from the battery.
Hydrogen is always pres- ent in battery cells, is
highly combustible, and
may explode if ignited.
Keep batteries out of
reach of children.
(Continued)
WARNING (Continued)Batteries contain sulfu-
ric acid which is highly
corrosive. Do not allow
acid to contact your
eyes, skin or clothing.
If acid gets into your eyes, flush
your eyes with clean water for at
least 15 minutes and get imme-
diate medical attention. If acid
gets on your skin, thoroughly
wash the area. If you feel pain or
a burning sensation, get med-
ical attention immediately.
When lifting a plastic-cased
battery, excessive pressure
on the case may cause battery
acid to leak. Lift with a battery
carrier or with your hands on
opposite corners.
Do not attempt to jump start
your vehicle if your battery is
frozen. (Continued)
(Continued)
NEVER attempt to recharge
the battery when the vehicle’s
battery cables are connected
to the battery.
The electrical ignition switch
works with high voltage.
NEVER touch these compo-
nents with the engine running
or when the Engine Start/Stop
button is in the ON position.

7-27
7
Maintenance
Battery capacity label
❈The actual battery label in the vehicle
may differ from the illustration.
1. AGM60L-DIN : The HYUNDAI
model name of battery
2. 12V : The nominal voltage
3. 60Ah(20HR) : The nominal capacity (in Ampere hours)
4. 100RC : The nominal reserve capacity (in min.)
5. 640CCA : The cold-test current in amperes by SAE
6. 512A : The cold-test current in amperes by EN
Battery recharging
By battery charger
Your vehicle has a maintenance-free,
calcium-based battery.
If the battery becomes dischargedover a short time (because, for
example, the headlamps or interior
lights were left on whilst the vehicle
was not in use), recharge it by slow
charging (trickle) for 10 hours.
If the battery gradually discharges because of high electrical load
whilst the vehicle is being used,
recharge it at 20-30A for two hours. Always follow these instructions
when recharging your vehicle’s
battery to avoid the risk of SERI-
OUS INJURY or DEATH from
explosions or acid burns:
Before performing mainte-
nance or recharging the bat-
tery, turn off all accessories
and place the Engine Start/
Stop button to the OFF posi-
tion.
Keep all flames, sparks, or
smoking materials away from
the battery.
Always work outdoors or in an
area with plenty of ventilation.
Wear eye protection when
checking the battery during
charging.
The battery must be removed
from the vehicle and placed in
a well ventilated area.
(Continued)
WARNING
OLMB073072
■
Example