Driving Through Water................................117
Floor Mats........................................................117
Roadside Emergencies
Roadside Assistance...................................119
Hazard Flashers...........................................120
Fuel Shutoff...................................................120
Jump Starting the Vehicle.........................121
Transporting the Vehicle...........................123
Customer Assistance
Getting the Services You Need...............124
In California (U.S. Only).............................125
The Better Business Bureau (BBB) AutoLine Program (U.S. Only).....................126
Utilizing the Mediation/ArbitrationProgram (Canada Only)........................127
Getting Assistance Outside the U.S. andCanada.........................................................127
Ordering Additional Owner's Literature.........................................................................129
Reporting Safety Defects (U.S. Only).........................................................................129
Reporting Safety Defects (Canada Only).........................................................................129
Fuses
Fuse Specification Chart............................131
Changing a Fuse..........................................139
Maintenance
General Information....................................141
Opening and Closing the Hood...............141
Under Hood Overview...............................142
Engine Oil Dipstick......................................143
Engine Oil Check..........................................143
Oil Change Indicator Reset......................144
Engine Coolant Check...............................144
Automatic Transmission Fluid Check.........................................................................149
Brake Fluid Check........................................152
Power Steering Fluid Check.....................152
Washer Fluid Check....................................153
Changing the 12V Battery.........................153
Checking the Wiper Blades......................155
Changing the Wiper Blades.....................155
Adjusting the Headlamps........................156
Removing a Headlamp..............................157
Changing a Bulb...........................................157
Changing the Engine Air Filter................159
Vehicle Care
General Information...................................160
Cleaning Products......................................160
Cleaning the Exterior.................................160
Waxing.............................................................162
Cleaning the Engine....................................162
Cleaning the Windows and Wiper Blades.........................................................................162
Cleaning the Interior...................................163
Cleaning the Instrument Panel andInstrument Cluster Lens.......................163
Cleaning Leather Seats.............................164
Repairing Minor Paint Damage..............165
Cleaning the Wheels..................................165
Vehicle Storage............................................165
Wheels and Tires
General Information...................................168
Tire Care..........................................................169
Using Snow Chains.....................................187
Tire Pressure Monitoring System..........188
Changing a Road Wheel...........................192
Technical Specifications..........................196
Capacities and Specifications
Engine Specifications - 6.2L...................198
Engine Specifications - 6.8L...................198
Motorcraft Parts - 6.2L..............................199
Motorcraft Parts - 6.8L............................200
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Table of Contents
WINDSHIELD WIPERS
Note:Fully defrost the windshield beforeyou switch the windshield wipers on.
Note:Make sure you switch the windshieldwipers off before entering a car wash.
Note: If streaks or smears appear on thewindshield, clean the windshield and thewiper blades. If that does not resolve theissue, install new wiper blades.
Note: Do not operate the wipers on a drywindshield. This may scratch the glass,damage the wiper blades or cause the wipermotor to burn out. Always use thewindshield washers before wiping a drywindshield.
Rotate away from you for shortwipe interval.
Toward you for long-wipeinterval.
Use the rotary control to adjust theintermittent wipe interval.
WINDSHIELD WASHERS
Note: Do not operate the wipers on a drywindshield. This may scratch the glass,damage the wiper blades or cause the wipermotor to burn out. Always use thewindshield washer before wiping a drywindshield.
Note: Do not operate the washers whenthe washer reservoir is empty. This maycause the washer pump to overheat.
•A brief press causes a single wipewithout washer fluid.
•A brief press and hold causes thewipers to swipe three times withwasher fluid.
•A long press and hold turns on thewipers and washer fluid for up to 10seconds.
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FUSE SPECIFICATION CHART
Power Distribution Box
WARNING: Always disconnect thebattery before servicing high currentfuses.
WARNING: To reduce risk ofelectrical shock, always replace thecover to the power distribution boxbefore reconnecting the battery orrefilling fluid reservoirs.
Note:If your vehicle is equipped with dualbatteries, disconnecting the primaryunder-hood battery does not remove powerfrom all circuits.
The power distribution box is in the enginecompartment. It has high-current fusesthat protect your vehicle's main electricalsystems from overloads.
If the battery has been disconnected andreconnected, you need to reset somefeatures. See Changing the 12V Battery(page 153).
Protected ComponentFuse RatingFuse or RelayNumber
Powertrain control module relay.—1
Starter solenoid relay.—2
Wiper relay.—3
Trailer tow battery charge relay.—4
Fuel pump relay.—5
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WARNING: For E-350 and E-450vehicles with the Hydro-Boost BrakeSystem, do not press the brake pedalafter the engine has been turned off.Pressing the brake pedal after the enginehas been turned off will give a falsepower steering fluid level reading.
Only use fluid that meets Fordspecifications. See Capacities andSpecifications (page 203).
To top up the power steering fluid level dothe following.
1. Start the engine and let it run until itreaches normal operating temperature.
2. Make sure the fluid is within the MINand MAX range.
3. If the fluid level is low, add fluid to bewithin the MIN and MAX range. Do notoverfill.
4.While the engine idles, turn the steeringwheel left and right several times.
5. Recheck the fluid level in the reservoir.
Note:Do not operate the vehicle with a lowpower steering pump fluid level.
WASHER FLUID CHECK
WARNING: If you operate yourvehicle in temperatures below 40°F(5°C), use washer fluid with antifreezeprotection. Failure to use washer fluidwith antifreeze protection in coldweather could result in impairedwindshield vision and increase the riskof injury or accident.
Add fluid to fill the reservoir if the level islow. Only use a washer fluid that meetsFord specifications. See Capacities andSpecifications (page 198).
State or local regulations on volatileorganic compounds may restrict the useof methanol, a common windshield washerantifreeze additive. Washer fluidscontaining non-methanol antifreezeagents should be used only if they providecold weather protection without damagingthe vehicle’s paint finish, wiper blades orwasher system.
CHANGING THE 12V BATTERY
WARNING: This vehicle may befitted with more than one battery,removal of cable from only one batterydoes not disconnect the vehicleelectrical system. Be sure to disconnectcables from all batteries whendisconnecting power. Failure to do somay cause serious personal injury orproperty damage.
WARNING: Batteries normallyproduce explosive gases which cancause personal injury. Therefore, do notallow flames, sparks or lightedsubstances to come near the battery.When working near the battery, alwaysshield your face and protect your eyes.Always provide proper ventilation.
WARNING: When lifting aplastic-cased battery, excessive pressureon the end walls could cause acid to flowthrough the vent caps, resulting inpersonal injury and/or damage to thevehicle or battery. Lift the battery with abattery carrier or with your hands onopposite corners.
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Maintenance
optimum shift feel. We recommend thatthe negative battery cable terminal bedisconnected from the battery if you planto store your vehicle for an extended periodof time. This minimizes the discharge ofyour battery during storage.
Dual Batteries (If Equipped)
Your vehicle may be fitted with aframe-mounted battery located on thepassenger side frame rail, behind the frontpassenger door. This battery is connectedin parallel with the battery in the enginecompartment. Both batteries are used tostart the vehicle.
CHECKING THE WIPER
BLADES
Run the tip of your fingers over the edge ofthe blade to check for roughness.
Clean the wiper blades with washer fluidor water applied with a soft sponge orcloth.
CHANGING THE WIPER
BLADES
You can manually move the wiper armswhen the ignition is off. This allows for easeof blade replacement and cleaning underthe blades.
1. Pull the wiper blade and arm awayfrom the glass.
2. Release the wiper blade lock (A) andseparate the wiper blade from thewiper arm.
3. Install in the reverse order.
Note:Make sure that the wiper blade locksinto place. Lower the wiper arm and bladeback on the windshield. The wiper arms willautomatically return to their normal positionwhen you turn the ignition on.
•Replace wiper blades at least once peryear for optimum performance.
•You can improve poor wiper quality bycleaning the wiper blades and thewindshield.
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WAXING
Regular waxing is necessary to protect yourcar's paint from the elements. Werecommend that you wash and wax thepainted surface once or twice a year.
When washing and waxing, park yourvehicle in a shaded area out of directsunlight. Always wash your vehicle beforeapplying wax.
•Use a quality wax that does not containabrasives.
•Follow the manufacturer’s instructionsto apply and remove the wax.
•Apply a small amount of wax in aback-and-forth motion, not in circles.
•Do not allow wax to come in contactwith any non-body (low-gloss black)colored trim. The wax will discolor orstain the parts over time.
•Roof racks.
•Bumpers.
•Grained door handles.
•Side moldings.
•Mirror housings.
•Windshield cowl area.
•Do not apply wax to glass areas.
•After waxing, your car's paint shouldfeel smooth, and be free of streaks andsmudges.
CLEANING THE ENGINE
Engines are more efficient when they areclean because grease and dirt buildup keepthe engine warmer than normal.
When washing:
•Take care when using a power washerto clean the engine. The high-pressurefluid could penetrate the sealed partsand cause damage.
•Do not spray a hot engine with coldwater to avoid cracking the engineblock or other engine components.
•Spray Motorcraft Engine Shampoo andDegreaser on all parts that requirecleaning and pressure rinse clean. InCanada, use Motorcraft EngineShampoo.
Note:If your vehicle has an engine coverremove the cover before application ofMotorcraft Engine Shampoo and Degreaser.Immediately rinse away any over spray.
•Never wash or rinse the engine while itis hot or running; water in the runningengine may cause internal damage.
•Never wash or rinse any ignition coil,spark plug wire or spark plug well, orthe area in and around these locations.
•Cover the battery, power distributionbox, and air filter assembly to preventwater damage when cleaning theengine.
CLEANING THE WINDOWS AND
WIPER BLADES
Car wash chemicals and environmentalfallout can result in windshield and wiperblade contamination. Dirty windshield andwipers will result in poor windshield wiperoperation. Keep the windshield and wiperblades clean to maintain windshield wiperperformance.
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Vehicle Care
•Cover interior trim to prevent fading.
•Keep all rubber parts free from oil andsolvents.
Engine
•Change the engine oil and filter prior tostorage because used engine oilcontains contaminates which maycause engine damage.
•Start the engine every 15 days for aminimum of 15 minutes. Run at fast idlewith the climate controls set to defrostuntil the engine reaches normaloperating temperature.
•With your foot on the brake, shiftthrough all the gears while the engineis running.
•We recommend that you change theengine oil before you use your vehicleagain.
Fuel system
•Fill the fuel tank with high-quality fueluntil the first automatic shutoff of thefuel pump nozzle.
Cooling system
•Protect against freezing temperatures.
•When removing your vehicle fromstorage, check coolant fluid level.Confirm that there are no coolingsystem leaks and that fluid is at therecommended level.
Battery
•Check and recharge as necessary. Keepconnections clean.
•If storing your vehicle for more than 30days without recharging the battery,we recommend that you disconnectthe battery cables to maintain batterycharge for quick starting.
Note:It is necessary to reset memoryfeatures if battery cables are disconnected.
Brakes
•Make sure the brakes and parking brakerelease fully.
Tires
•Maintain recommended air pressure.
Miscellaneous
•Make sure all linkages, cables, leversand pins under your vehicle are coveredwith grease to prevent rust.
•Move vehicles at least 25 ft (7.5 m)every 15 days to lubricate working partsand prevent corrosion.
Removing Vehicle From Storage
When your vehicle is ready to come out ofstorage, do the following:
•Wash your vehicle to remove any dirtor grease film build-up on windowsurfaces.
•Check windshield wipers for anydeterioration.
•Check under the hood for any foreignmaterial that may have collectedduring storage such as mice or squirrelnests.
•Check the exhaust for any foreignmaterial that may have collectedduring storage.
•Check tire pressures and set tireinflation per the Tire Label.
•Check brake pedal operation. Driveyour vehicle 15 ft (4.5 m) back andforth to remove rust build-up.
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Vehicle Care
Drivebelt Routing
6.8L V10 Engine with A/C
6.8L V10 Engine without A/C
MOTORCRAFT PARTS - 6.2L
6.2L V8 engineComponent
FA-1632Air filter element.
FL-820-SOil filter.
BXT-65-650Battery.BXT-65-750
BXT-65-750Battery (auxiliary).
SP-526Spark plugs.
FT-187Transmission fluid filter.
WW-2005Windshield wiper blade.
For scheduled maintenance, we recommend Motorcraft replacement parts available atyour Ford dealer or at fordparts.com. These parts meet or exceed Ford Motor Company’sspecifications and are engineered for your vehicle. Use of other parts may impact vehicleperformance, emissions and durability. Your warranty may be void for any damage relatedto use of other parts.
If a Motorcraft oil filter is not available, use an oil filter that meets industry performancespecification SAE/USCAR-36.
For spark plug replacement, contact an authorized dealer. Replace the spark plugs at theappropriate intervals. See Normal Scheduled Maintenance (page 279).
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