Driving Through Water................................117
Floor Mats........................................................117
Roadside Emergencies
Roadside Assistance...................................119
Hazard Flashers...........................................120
Fuel Shutoff...................................................120
Jump Starting the Vehicle.........................121
Transporting the Vehicle...........................123
Customer Assistance
Getting the Services You Need...............124
In California (U.S. Only).............................125
The Better Business Bureau (BBB) AutoLine Program (U.S. Only).....................126
Utilizing the Mediation/ArbitrationProgram (Canada Only)........................127
Getting Assistance Outside the U.S. andCanada.........................................................127
Ordering Additional Owner's Literature.........................................................................129
Reporting Safety Defects (U.S. Only).........................................................................129
Reporting Safety Defects (Canada Only).........................................................................129
Fuses
Fuse Specification Chart............................131
Changing a Fuse..........................................139
Maintenance
General Information....................................141
Opening and Closing the Hood...............141
Under Hood Overview...............................142
Engine Oil Dipstick......................................143
Engine Oil Check..........................................143
Oil Change Indicator Reset......................144
Engine Coolant Check...............................144
Automatic Transmission Fluid Check.........................................................................149
Brake Fluid Check........................................152
Power Steering Fluid Check.....................152
Washer Fluid Check....................................153
Changing the 12V Battery.........................153
Checking the Wiper Blades......................155
Changing the Wiper Blades.....................155
Adjusting the Headlamps........................156
Removing a Headlamp..............................157
Changing a Bulb...........................................157
Changing the Engine Air Filter................159
Vehicle Care
General Information...................................160
Cleaning Products......................................160
Cleaning the Exterior.................................160
Waxing.............................................................162
Cleaning the Engine....................................162
Cleaning the Windows and Wiper Blades.........................................................................162
Cleaning the Interior...................................163
Cleaning the Instrument Panel andInstrument Cluster Lens.......................163
Cleaning Leather Seats.............................164
Repairing Minor Paint Damage..............165
Cleaning the Wheels..................................165
Vehicle Storage............................................165
Wheels and Tires
General Information...................................168
Tire Care..........................................................169
Using Snow Chains.....................................187
Tire Pressure Monitoring System..........188
Changing a Road Wheel...........................192
Technical Specifications..........................196
Capacities and Specifications
Engine Specifications - 6.2L...................198
Engine Specifications - 6.8L...................198
Motorcraft Parts - 6.2L..............................199
Motorcraft Parts - 6.8L............................200
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Table of Contents
Horn control
Panic alarm
Parking aid
Parking brake
Power steering fluid
Power windows front/rear
Power window lockout
Requires registered technician
Safety alert
See Owner's Manual
See Service Manual
Service engine soon
Passenger airbag activated
Passenger airbag deactivated
Side airbag
Shield the eyes
Stability control
Hill descent control
Trail control
Windshield wiping system
Windshield wash and wipe
DATA RECORDING
WARNING: Do not connectwireless plug-in devices to the data linkconnector. Unauthorized third partiescould gain access to vehicle data andimpair the performance of safety relatedsystems. Only allow repair facilities thatfollow our service and repair instructionsto connect their equipment to the datalink connector.
We respect your privacy and arecommitted to protecting it. Theinformation contained in this publicationwas correct at the time of going to printbut as technology rapidly changes, werecommend that you visit the regional Fordwebsite for the latest information.
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IntroductionE270945 E139213 E231159 E231158 E270849 E270850 E167012 E138639 E163957 E272858 E270969
GENERAL INFORMATION
Note: Occasional brake noise is normal. Ifa metal-to-metal, continuous grinding orcontinuous squeal sound is present, thebrake linings may be worn-out and shouldbe inspected by an authorized dealer. If thevehicle has continuous vibration or shudderin the steering wheel while braking, thevehicle should be inspected by anauthorized dealer.
Note:Brake dust may accumulate on thewheels, even under normal drivingconditions. Some dust is inevitable as thebrakes wear and does not contribute tobrake noise. See Cleaning the Wheels(page 165).
Note:Indicators vary depending on region.
See Warning Lamps andIndicators (page 54).
Wet brakes result in reduced brakingefficiency. Gently press the brake pedal afew times when driving from a car wash orstanding water to dry the brakes.
Brake Over Accelerator
In the event the accelerator pedalbecomes stuck or entrapped, apply steadyand firm pressure to the brake pedal toslow the vehicle and reduce engine power.If you experience this condition, apply thebrakes and bring your vehicle to a safestop. Switch the engine off, shift thetransmission into park (P), apply theparking brake, and then inspect theaccelerator pedal for any interferences. Ifnone are found and the condition persists,have your vehicle towed to the nearestauthorized dealer.
Hydraulic brake booster system(Hydroboost or Hydromax)
The Hydroboost and Hydromax systemsreceive fluid pressure from the powersteering pump to provide power assistduring braking.
The Hydromax booster receives backuppressure from the reserve system electricpump whenever the fluid in the powersteering system is not flowing. When theengine is off, the pump turns on if you applythe brake pedal, or if you switch the ignitionto the on position.
The sound of the pump operating may beheard by the driver. This is a normalcharacteristic of the system.
The reserve system provides reducedbraking power, so the vehicle should beoperated under these conditions withcaution, and only to seek service repair andremoval of the vehicle from the roadway.
Note:For vehicles with the Hydromaxsystem operating under normal conditions,the noise of the fluid flowing through thebooster may be heard whenever you applythe brake. This condition is normal. Vehicleservice is not required.
If braking performance or pedal responsebecomes very poor, even when youstrongly press the pedal, it may indicatethe presence of air in the hydraulic systemor leakage of fluid. Stop the vehicle safelyas soon as possible and seek serviceimmediately.
HINTS ON DRIVING WITH
ANTI-LOCK BRAKES
The anti-lock braking system does noteliminate the risks when:
•You drive too closely to the vehicle infront of you.
•Your vehicle is hydroplaning.
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BrakesE144522
STEERING
To help prevent damage to the powersteering system:
•Do not hold the steering wheel at itsfurthest turning points for more thanthree to five seconds when the engineis running.
•Avoid continuously steering back andforth with elevated engine RPM as thismay overheat the system. If trying tofree a stuck vehicle, pause betweenattempts to allow the power steeringsystem to cool or seek assistance.Typical steering and driving maneuversallow the system to cool.
•Do not operate the vehicle if the powersteering pump fluid level is below theMIN mark on the reservoir.
•Some noise is normal during operation.If excessive, check for low powersteering pump fluid level beforeseeking service by your dealer.
•Heavy or uneven efforts may be causedby low power steering fluid. Check forlow power steering pump fluid levelbefore seeking service by your dealer.
•Do not fill the power steering pumpreservoir above the MAX mark on thereservoir, as this may result in leaksfrom the reservoir.
If the power steering system breaks downor if the engine is switched off, you cansteer the vehicle manually, but it takesmore effort.
If the steering wanders or pulls, check for:
•An improperly inflated tire.
•Uneven tire wear.
•Loose or worn suspensioncomponents.
•Loose or worn steering components.
•Improper vehicle alignment.
If any steering components are serviced orreplaced, install new fasteners. Manyfasteners are coated with thread adhesiveor have prevailing torque features whichmay not be re-used. Do not re-use a boltor nut. Torque fasteners to specifications.
A high crown in the road or high crosswindsmay also make the steering seem towander or pull.
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Driving Aids
UNDER HOOD OVERVIEW
Windshield washer fluid reservoir. See Washer Fluid Check (page 153).A
Engine oil filler cap. See Engine Oil Check (page 143).B
Automatic transmission fluid dipstick. See Automatic Transmission FluidCheck (page 149).C
Air filter assembly. See Changing the Engine Air Filter (page 159).D
Engine oil dipstick. See Engine Oil Dipstick (page 143).E
Brake fluid reservoir. See Brake Fluid Check (page 152).F
Engine coolant reservoir. See Engine Coolant Check (page 144).G
Engine compartment fuse box. See Changing a Fuse (page 139).H
Power steering fluid reservoir. See Power Steering Fluid Check (page 152).I
Battery. See Changing the 12V Battery (page 153).J
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MaintenanceE197500
Do not use supplemental transmissionfluid additives, treatments or cleaningagents. The use of these materials mayaffect transmission operation and resultin damage to internal transmissioncomponents.
Automatic Transmission FluidFilter
Your automatic transmission is equippedwith a serviceable transmission fluid filterlocated inside the transmission bottompan. For service intervals for the automatictransmission fluid and transmission filter,See Scheduled Maintenance (page 276).
For transmission filter maintenance, seeyour authorized dealer.
BRAKE FLUID CHECK
WARNING: Do not use any fluidother than the recommended brake fluidas this will reduce brake efficiency. Useof incorrect fluid could result in the lossof vehicle control, serious personal injuryor death.
WARNING: Only use brake fluidfrom a sealed container. Contaminationwith dirt, water, petroleum products orother materials may result in brakesystem damage or failure. Failure toadhere to this warning could result in theloss of vehicle control, serious personalinjury or death.
WARNING: Do not allow the fluidto touch your skin or eyes. If thishappens, rinse the affected areasimmediately with plenty of water andcontact your physician.
WARNING: A fluid level betweenthe MAX and MIN lines is within thenormal operating range and there is noneed to add fluid. A fluid level not in thenormal operating range couldcompromise the performance of thesystem. Have your vehicle checkedimmediately.
To avoid fluid contamination, the reservoircap must remain in place and fully tight,unless you are adding fluid.
Only use fluid that meets Fordspecifications. See Capacities andSpecifications (page 198).
POWER STEERING FLUID
CHECK
WARNING: A fluid level betweenthe MAX and MIN lines is within thenormal operating range and there is noneed to add fluid. A fluid level not in thenormal operating range couldcompromise the performance of thesystem.
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MaintenanceE196355
WARNING: For E-350 and E-450vehicles with the Hydro-Boost BrakeSystem, do not press the brake pedalafter the engine has been turned off.Pressing the brake pedal after the enginehas been turned off will give a falsepower steering fluid level reading.
Only use fluid that meets Fordspecifications. See Capacities andSpecifications (page 203).
To top up the power steering fluid level dothe following.
1. Start the engine and let it run until itreaches normal operating temperature.
2. Make sure the fluid is within the MINand MAX range.
3. If the fluid level is low, add fluid to bewithin the MIN and MAX range. Do notoverfill.
4.While the engine idles, turn the steeringwheel left and right several times.
5. Recheck the fluid level in the reservoir.
Note:Do not operate the vehicle with a lowpower steering pump fluid level.
WASHER FLUID CHECK
WARNING: If you operate yourvehicle in temperatures below 40°F(5°C), use washer fluid with antifreezeprotection. Failure to use washer fluidwith antifreeze protection in coldweather could result in impairedwindshield vision and increase the riskof injury or accident.
Add fluid to fill the reservoir if the level islow. Only use a washer fluid that meetsFord specifications. See Capacities andSpecifications (page 198).
State or local regulations on volatileorganic compounds may restrict the useof methanol, a common windshield washerantifreeze additive. Washer fluidscontaining non-methanol antifreezeagents should be used only if they providecold weather protection without damagingthe vehicle’s paint finish, wiper blades orwasher system.
CHANGING THE 12V BATTERY
WARNING: This vehicle may befitted with more than one battery,removal of cable from only one batterydoes not disconnect the vehicleelectrical system. Be sure to disconnectcables from all batteries whendisconnecting power. Failure to do somay cause serious personal injury orproperty damage.
WARNING: Batteries normallyproduce explosive gases which cancause personal injury. Therefore, do notallow flames, sparks or lightedsubstances to come near the battery.When working near the battery, alwaysshield your face and protect your eyes.Always provide proper ventilation.
WARNING: When lifting aplastic-cased battery, excessive pressureon the end walls could cause acid to flowthrough the vent caps, resulting inpersonal injury and/or damage to thevehicle or battery. Lift the battery with abattery carrier or with your hands onopposite corners.
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Maintenance
CAPACITIES AND SPECIFICATIONS - 6.2L
Capacities
WARNING: The air conditioning refrigerant system contains refrigerant underhigh pressure. Only qualified personnel should service the air conditioning refrigerantsystem. Opening the air conditioning refrigerant system can cause personal injury.
CapacityItem
7.0 qt (6.6 L)Engine oil (with oil filter)
21.3 qt (20.2 L)Engine coolant
30.7 qt (29.1 L)Engine coolant - with auxiliary rear heat
Between MIN and MAX on brake fluidreservoirBrake fluid
Between MIN/MAX on power steering fluidreservoirPower steering fluid
17.4 qt (16.5 L)1Automatic transmission fluid
6.6 pt (3.1L) 2Dana Limited Slip Axle fluidM70FF (M267FF)E-350
9.7 pt (4.6L) 2Dana Limited Slip Axle fluidM70HD (M273HD)E-450
6.6 pt (3.1L) 2Dana conventional axle fluidM70FF (M267FF)E-350
9.7 pt (4.6L) 2Dana conventional axle fluidM70HD (M273HD)E-450
Fill as requiredWindshield washer fluid
40 gal (151 L)Fuel tank
55 gal (208 L)Fuel tank(Optional or E-Super Duty)
1.9 lb (0.85 kg)A/C refrigerant
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Capacities and Specifications