2019 CHEVROLET LOW CAB FORWARD service

Chevrolet Low Cab Forward 5.2L Diesel Engine 4500/5500 Series (GMNA-
Localizing-U.S.-12407814) - 2019 - crc - 12/13/17
ContentsIntroduction . . . . . . . . . . . . . . . . . . . . . . 2
In Brief . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Keys, Doors, and Windows . . . . . 25
Seats and Restraints . . . . . . . . . . . 38
Storage . . . . . . . . . . . . . . . . . . . . . . . . . 54
Instruments and Controls . . . . . . . 64
Lighting . . . . . . . . . . . . . . . . . . . . . . . . . 92
Infotainment System . . . . . . . . . . . . 97
Climate Controls . . . . . . . . . . . . . . 131
Driving and Operating . . . . . . . . . 138
Vehicle Care . . . . . . . . . . . . . . . . . . 239
Service and Maintenance . . . . . 327
Technical Data . . . . . . . . . . . . . . . . 353
Customer Information . . . . . . . . . 364
Reporting Safety Defects . . . . . . 371
Index . . . . . . . . . . . . . . . . . . . . 373

Chevrolet Low Cab Forward 5.2L Diesel Engine 4500/5500 Series (GMNA-
Localizing-U.S.-12407814) - 2019 - crc - 12/13/17
2 Introduction
Introduction
The names, logos, emblems,
slogans, vehicle model names, and
vehicle body designs appearing in
this manual including, but not limited
to, GM, the GM logo, CHEVROLET,
and the CHEVROLET Emblem are
trademarks and/or service marks of
General Motors LLC, its
subsidiaries, affiliates, or licensors.
This manual has been prepared to
acquaint you with the operation and
maintenance of your vehicle, and to
provide important safety information.
It includes a Maintenance Schedule
and is supplemented with a
Warranty and Owner Assistance
Information booklet. We urge you to
read these publications carefully.The following recommendations will
help ensure the most enjoyable,
safe, and trouble-free operation of
your vehicle. When it comes to
service, keep in mind that your
commercial truck dealer knows your
vehicle best and is interested in
your complete satisfaction. Your
dealer invites you to return for all of
your service needs both during and
after the warranty period.
Remember, if you have a concern
that has not been handled to your
satisfaction, follow the steps in the
separate Warranty and Owner
Assistance Information booklet. We
thank you for choosing our product,
and want to assure you of our
continuing interest in your motoring
pleasure and satisfaction.
Model Reference
The models covered in this
manual are:
Single Cab:
.
4500HD
. 4500XD
. 5500HD
. 5500XD
Crew Cab:
. 4500HD
. 4500XD
. 5500HD
. 5500XD
Litho in U.S.A.
Part No. 84445126 A First Printing©2017 General Motors LLC. All Rights Reserved.

Chevrolet Low Cab Forward 5.2L Diesel Engine 4500/5500 Series (GMNA-
Localizing-U.S.-12407814) - 2019 - crc - 12/13/17
26 Keys, Doors, and Windows
If you resell the vehicle, be sure to
hand over the plate with key code to
the new owner together with the
vehicle.
Remote Keyless Entry
(RKE) System
SeeRadio Frequency Statement
0 370.
If there is a decrease in the Remote
Keyless Entry (RKE) operating
range:
. Check the distance. The
transmitter may be too far from
the vehicle.
. Check the location. Other
vehicles or objects may be
blocking the signal.
. Check the transmitter's battery.
See “Replacing the Battery in
the Remote Control Unit” later in
this section.
. If the transmitter is still not
working correctly, see your
dealer or a qualified technician
for service.
Remote Keyless Entry
(RKE) System Operation
The keyless entry system allows
you to lock/unlock the doors by
simply pressing the remote control
button rather than inserting the key
into the lock.
The remote control unit works within
a 10 m (33 ft) radius of the cab
center as indicated in the figure.
The actual distance over which the
unit operates may vary depending
on conditions.
Unlocking and Locking the
Doors
Remote Control Unit
Unlocking
Press the unlock button (2) of the
remote control unit for 1 second or
longer. The vehicle's keyless entry
system causes the right and left turn
signal lights to simultaneously flash
twice upon receiving the signals
from the remote control unit.
Locking
Press the lock button (1) of the
remote control unit for 1 second or
longer. The vehicle's keyless entry

Chevrolet Low Cab Forward 5.2L Diesel Engine 4500/5500 Series (GMNA-
Localizing-U.S.-12407814) - 2019 - crc - 12/13/17
Seats and Restraints 39
Warning (Continued)
the vehicle to your dealer for
service if you find that your seat
adjusters do not latch. In addition,
the seat belt will not operate
properly if the seatback is not
completely locked. You and
others could be seriously injured.
{Warning
Driving with the seat excessively
reclined could be very dangerous
in the event of a collision or
sudden stop. Raise the seatback,
and apply the seat belt correctly
while sitting straight in the seat.
You and others could be seriously
injured.
{Warning
Do not place a cushion or similar
object between your back and the
seatback. Doing so not only
affects the stability of your driving
position but also prevents the
seat belt from working effectively
in the event of a collision. You
and others could be seriously
injured.
{Warning
Do not place any objects under
the seat. If there are any objects
under the seat, the seat could be
locked in an improper position.
You and others could be seriously
injured.
{Warning
Before making adjustments,
check that the seat rails are free
of anything that could obstruct the
locking of the seat. Be careful that
your hand or foot does not
become trapped in the seat or
rails when adjusting the seat. You
and others could be seriously
injured.
{Warning
When adjusting the seat, be
careful that the seat does not hit
passengers or objects. Doing so
could cause injury to passengers,
or damage objects. You and
others could be seriously injured.

Chevrolet Low Cab Forward 5.2L Diesel Engine 4500/5500 Series (GMNA-
Localizing-U.S.-12407814) - 2019 - crc - 12/13/17
Seats and Restraints 45
Warning (Continued)
Do not use one seat belt for more
than one person. If worn by more
than one person, the seat belt
would not work effectively in a
collision or sudden stop.
Have seat belts inspected and,
if necessary, replaced by the
nearest dealer when the webbing
becomes frayed or worn and/or
when the buckle or other
mechanical parts fail to work
properly.
If your vehicle has been involved
in a collision, the seat belts worn
at the time may have lost their
original strength due to impact
even if they appear intact. These
seat belts must be inspected and,
if necessary, replaced by the
nearest dealer.(Continued)
Warning (Continued)
Be careful to keep the buckles
and retractors free of dust and
foreign matter. (This may jam the
retractor or damage the belt.)
Do not let the belt system
become damaged by the door
or seat.
Do not let the belt twist while it is
rewinding: it may cause the
retractor to jam so it will not
rewind further. If it is not fully
rewound, the belt cannot be
pulled out. Should the belt jam,
you may be able to release it by
working the belt in and out until
the belt rewinds far enough to
unlock. However, if the belt
remains jammed or other parts of
the restraint system do not work
properly, have your dealer
service it.(Continued)
Warning (Continued)
Wearing seat belts is a legal
requirement. All other passengers
must wear seat belts. The driver
is responsible not only for
wearing a seat belt himself/herself
but also for prompting all
passengers to wear their seat
belts. It is necessary, however, to
check with a doctor about the
appropriateness of a seat belt for
an expectant mother or a
passenger with a chest/abdominal
condition.
Three-Point Seat Belt
{Warning
The shoulder belt should be
adequately positioned on your
shoulder but should not touch
your neck and/or face. The
shoulder belt could harm you in a
(Continued)

Chevrolet Low Cab Forward 5.2L Diesel Engine 4500/5500 Series (GMNA-
Localizing-U.S.-12407814) - 2019 - crc - 12/13/17
58 Storage
Information on
Loading the Vehicle
Overloading
{Warning
Overloading can result in loss of
vehicle control and personal
injury or death, either by causing
component failures or by affecting
vehicle handling. It can also
shorten the service life of your
vehicle.
The components of your truck are
designed to provide satisfactory
service if the vehicle is not loaded in
excess of either the gross vehicle
weight rating (GVWR) or the
maximum front and rear gross axle
weight ratings (GAWRs). These
ratings are listed on the vehicle
identification number (VIN) plate,
which is located on the left side rear
pillar panel below the striker (single cab) or on the left center pillar panel
beside the shoulder seat belt anchor
(crew cab).
Gross vehicle weight (GVW) is the
weight of the originally equipped
vehicle and all items added to it
after it has left the factory. This
would include bodies, lift gates,
refrigeration systems, winches,
booms, etc., the driver and all
occupants, and the load the vehicle
is carrying. The GVW must not
exceed the GVWR. Also, gross
weight on each of the front and rear
axles must not exceed the front and
rear GAWRs respectively.
Your dealer can advise you of the
proper loading conditions for your
vehicle. Using selected heavier
suspension components for added
durability may not increase any of
the weight ratings shown on the VIN
and weight rating plate.

Chevrolet Low Cab Forward 5.2L Diesel Engine 4500/5500 Series (GMNA-
Localizing-U.S.-12407814) - 2019 - crc - 12/13/17
60 Storage
Load Cargo Correctly
{Warning
Overloading can result in a crash
because it places too much strain
on the wheel studs with the result
that they break and the wheels
come off.
The weight of the payload must
be limited within the gross vehicle
weight (GVW) rating and(Continued)
Warning (Continued)
distributed over the front and rear
axles so as not to exceed the
axle capacities.
It is extremely dangerous to
overload the vehicle or to load the
vehicle with the cargo positioned
on one side. Load the vehicle
correctly, observing the maximum
loading capacity.
Incorrect loading can make the
cargo unstable. It can also cause
an overload condition confined to
a small area, resulting in damage
to the cargo bed and frame.
Overloading places undue strain
on vehicle parts. It can shorten
the vehicle's service life and
cause a crash. You and others
could be seriously injured.

Chevrolet Low Cab Forward 5.2L Diesel Engine 4500/5500 Series (GMNA-
Localizing-U.S.-12407814) - 2019 - crc - 12/13/17
64 Instruments and Controls
Instruments and
Controls
Controls
Steering Wheel Adjustment . . . . 65
Horn . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
Windshield Wiper/Washer . . . . . . 66
Power Outlets . . . . . . . . . . . . . . . . . 67
Warning Lights, Gauges, and
Indicators
Warning Lights, Gauges, andIndicators . . . . . . . . . . . . . . . . . . . . 68
Instrument Cluster . . . . . . . . . . . . . 69
Speedometer . . . . . . . . . . . . . . . . . . 70
Odometer . . . . . . . . . . . . . . . . . . . . . . 70
Trip Odometer . . . . . . . . . . . . . . . . . 70
Tachometer . . . . . . . . . . . . . . . . . . . . 71
Fuel Gauge . . . . . . . . . . . . . . . . . . . . 71
Engine Coolant Temperature Gauge . . . . . . . . . . . . . . . . . . . . . . . . 72
Diesel Exhaust Fluid (DEF) Gauge . . . . . . . . . . . . . . . . . . . . . . . . 72
Seat Belt Reminders . . . . . . . . . . . 72
Battery Warning Light . . . . . . . . . . 73
Malfunction Indicator Lamp (Check Engine Light) . . . . . . . . . 73
Service Vehicle Soon Light . . . . 74 Brake System Warning Light
(Parking Brake Light) . . . . . . . . . 74
Antilock Brake System (ABS) Warning Light . . . . . . . . . . . . . . . . 76
Exhaust Brake Light . . . . . . . . . . . 77
Service Transmission Warning
Light . . . . . . . . . . . . . . . . . . . . . . . . . 77
Automatic Transmission Fluid Temperature Warning Light . . . 78
Overdrive Off Light . . . . . . . . . . . . . 78
Wait-to-Start Light . . . . . . . . . . . . . 79
Engine Oil Pressure Light . . . . . . 79
Engine Oil Level Indicator Light . . . . . . . . . . . . . . . . . . . . . . . . . 79
Diesel Exhaust Fluid (DEF) Warning Light . . . . . . . . . . . . . . . . 80
Engine Shutdown Warning Light . . . . . . . . . . . . . . . . . . . . . . . . . 80
Idle Shutdown Light . . . . . . . . . . . . 80
Reduced Engine Power Light . . . . . . . . . . . . . . . . . . . . . . . . . 81
High-Beam On Light . . . . . . . . . . . 81
Daytime Running Lamps (DRL) Indicator Light . . . . . . . . . . . . . . . . 81
Cruise Control Light . . . . . . . . . . . 82
Information Displays
Driver Information Center (DIC) . . . . . . . . . . . . . . . . . 82
Vehicle Messages
Vehicle Messages . . . . . . . . . . . . . 86
Warning Buzzers . . . . . . . . . . . . . . 91