2018 YAMAHA YZF-R3 air filter

Table of contents
Safety information ............................1-1
Description ........................................2-1
Left view ..........................................2-1
Right view........................................2-2
Controls and instruments ................2-3
Instrument an d control functions ....3-1
Main switch/steering lock ...............3-1
Indicator lights and warning lights ............................................3-2
Multi-function meter unit .................3-4
Handlebar switches.......................3-11
Clutch lever ...................................3-12
Shift pedal .....................................3-13
Brake lever ....................................3-13
Brake pedal ...................................3-14
ABS ...............................................3-14
Fuel tank cap.................................3-15
Fuel................................................3-16
Fuel tank overflow hose ................3-17
Catalytic converter ........................3-18
Seats .............................................3-18
Helmet holders ..............................3-20
Storage compartment ...................3-21
Rear view mirrors ..........................3-21
Adjusting the shock absorber assembly....................................3-22
Luggage strap holders ..................3-23
Sidestand ......................................3-23
Ignition circuit cut-off system........3-24
For your safety – pre-operation
checks ...............................................4-1
Operation an d important ri din g
points .................................................5-1
Starting the engine ..........................5-2
Shifting ............................................5-3
Engine break-in ...............................5-4
Parking ............................................5-4
Perio dic maintenance an d
a d justment ........................................6-1
Owner’s tool kit ...............................6-2 Periodic maintenance chart for
the emission control system........ 6-3
General maintenance and lubrication chart........................... 6-4
Checking the spark plugs ............... 6-7
Canister........................................... 6-8
Engine oil and oil filter cartridge ..... 6-8
Coolant ......................................... 6-11
Replacing the air filter element
and cleaning the check hose..... 6-13
Checking the throttle grip free
play ............................................ 6-15
Valve clearance ............................. 6-15
Tires .............................................. 6-16
Cast wheels .................................. 6-18
Adjusting the clutch lever free play ..................................... 6-18
Checking the brake lever free play ..................................... 6-20
Brake light switches ...................... 6-20
Checking the front and rear
brake pads................................. 6-21
Checking the brake fluid level....... 6-22
Changing the brake fluid............... 6-23
Drive chain slack ........................... 6-23
Cleaning and lubricating the
drive chain ................................. 6-25
Checking and lubricating the cables ........................................ 6-25
Checking and lubricating the throttle grip and cable ............... 6-26
Checking and lubricating the
brake and shift pedals ............... 6-26
Checking and lubricating the brake and clutch levers ............. 6-27
Checking and lubricating the sidestand ................................... 6-27
Lubricating the swingarm pivots... 6-28
Checking the front fork ................. 6-28
Checking the steering ................... 6-29
Checking the wheel bearings ....... 6-29
Battery .......................................... 6-30
Replacing the fuses ...................... 6-31
Replacing a headlight bulb ........... 6-33
Auxiliary light bulb......................... 6-35
Tail/brake light .............................. 6-35
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Periodic maintenance an d a djustment
6-4
6
EAU71372
General maintenance an d lu brication chart
NO. ITEM
1 *Dia
gnostic system
check • Perform dynamic inspection
using Yamaha diagnostic tool.
• Check the error codes. √√√√√√
2 *Air filter element • Replace. √√
3 Air filter case
check hose • Clean.
√√√√√
4Clutch • Check operation.
•Adjust. √√√√√
5 *Front brake • Check operation, fluid level,
and for fluid leakage.
• Replace brake pads if neces- sary. √√√√√√
6 *Rear brake • Check operation, fluid level,
and for fluid leakage.
• Replace brake pads if neces- sary. √√√√√√
7 *Brake hoses • Check for cracks or damage.
√√√√√
• Replace. Every 4 years
8 *Brake flui d • Change. Every 2 years
9 *Wheels • Check runout and for damage.
• Replace if necessary. √√√√
10 *Tires • Check tread depth and for
damage.
• Replace if necessary.
• Check air pressure.
• Correct if necessary. √√√√√
11 *Wheel bearin gs • Check bearing for looseness or
damage. √√√√
12 *Swin
garm pivot
b earin gs • Check operation and for exces-
sive play. √√√√
13 Drive chain • Check chain slack, alignment
and condition.
• Adjust and lubricate chain with a special O-ring chain lubricant
thoroughly. Every 800 km (500 mi) and after
washing the motorcycle, riding
in the rain or riding in wet areasX 1000 km
CHECK OR
MAINTENANCE JOB
X 1000 mi
ODOMETER READINGS
ANNUAL CHECK
110203040
0.66121824
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Periodic maintenance an d a djustment
6-6
6
EAU72800
TIP
 Air filter
• This model’s air filter is equipped with a disposable oil-coated paper ele- ment, which must not be cleaned with compressed air to avoid damaging
it.
• The air filter element needs to be replaced more frequently when riding in unusually wet or dusty areas.
 Hydraulic brake service
• Regularly check and, if necessary, correct the brake fluid level.
• Every two years replace the internal components of the brake master cyl- inders and calipers, and change the brake fluid.
• Replace the brake hoses every four years and if cracked or damaged.
28 *Movin
g parts an d
cab les • Lubricate.
√√√√√
29 *Throttle
grip hous-
in g an d cab le • Check operation and free play.
• Adjust the throttle cable free
play if necessary.
• Lubricate the throttle grip hous- ing and cable. √√√√√
30 *Li
ghts, si gnals an d
switches • Check operation.
• Adjust headlight beam.
√√√√√√
NO. ITEM
X 1000 km
CHECK OR
MAINTENANCE JOB
X 1000 mi
ODOMETER READINGS
ANNUAL CHECK
110203040
0.66121824
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Periodic maintenance an d a djustment
6-13
6
EAU33032Chan gin g the coolant
The coolant must be changed at the in-
tervals specified in the periodic mainte-
nance and lubrication chart. Have a
Yamaha dealer change the coolant.
WARNING! Never attempt to remove the ra diator cap when the en gine is
hot.
[EWA10382] EAU62650
Replacin
g the air filter ele-
ment an d cleanin g the check
hose
The air filter element should be re-
placed at the intervals specified in the
periodic maintenance and lubrication
chart. Replace the air filter element
more frequently if you are riding in un-
usually wet or dusty areas. In addition,
the air filter check hose must be fre-
quently checked and cleaned if neces-
sary.
To replace the air filter element
1. Remove the left side panel by re- moving the bolts.
2. Remove the air filter case cover by removing the screws.
1. Slot
2. Projection
3. Left side cowling
3
12
2
1
1. Left side panel
2. Bolt
1. Air filter case cover
2. Screw
2
2
1
1
2
2
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Periodic maintenance an d a djustment
6-14
6
3. Pull the air filter element out.
4. Insert a new air filter element into
the air filter case. NOTICE: Make
sure that the air filter element is
properly seated in the air filter
case. The en gine shoul d never
b e operated without the air filter
element installed , otherwise the
piston(s) an d/or cylin der(s) may
b ecome excessively worn.
[ECA10482]
5. Install the air filter case cover by
installing the screws.
6. Install the left side panel by install- ing the bolts.
To clean the air filter check hose 1. Check the hose on the front of the air filter case for accumulated dirt
or water. 2. If dirt or water is visible, remove
the hose, clean it, and then install
it.
1. Air filter element
1. Air filter check hose
1
1
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Specifications
8-1
8
Dimensions:
Overall length:2090 mm (82.3 in)
Overall width:
720 mm (28.3 in)
Overall height: 1135 mm (44.7 in)
Seat height: 780 mm (30.7 in)
Wheelbase:
1380 mm (54.3 in)
Ground clearance: 160 mm (6.30 in)
Minimum turning radius: 2.7 m (8.86 ft)
Wei ght:
Curb weight:
170 kg (375 lb)
Engine:
Combustion cycle:
4-stroke
Cooling system:
Liquid cooled
Valve train: DOHC
Cylinder arrangement: Inline
Number of cylinders:
2-cylinder
Displacement: 321 cm3
Bore × stroke:
68.0 × 44.1 mm (2.68 × 1.74 in)
Compression ratio:
11.2 : 1
Starting system: Electric starter
Lubrication system: Wet sump
Engine oil:
Recommended brand:
YAMALUBE
SAE viscosity grades: 10W-40
Recommended engine oil grade:
API service SG type or higher, JASO
standard MA
Engine oil quantity:
Oil change: 1.80 L (1.90 US qt, 1.58 Imp.qt) With oil filter removal:
2.10 L (2.22 US qt, 1.85 Imp.qt)
Coolant quantity:
Coolant reservoir (up to the maximum level
mark): 0.25 L (0.26 US qt, 0.22 Imp.qt)
Radiator (including all routes):
0.81 L (0.86 US qt, 0.72 Imp.qt)
Air filter:
Air filter element:Oil-coated paper element
Fuel:
Recommended fuel:Regular unleaded gasoline (Gasohol [E10]
acceptable)
Fuel tank capacity:
14 L (3.7 US gal, 3.1 Imp.gal)
Fuel reserve amount: 3.0 L (0.79 US gal, 0.66 Imp.gal)
Fuel injection:
Throttle body:
ID mark:BR51 00
Spark plu g(s):
Manufacturer/model:
NGK/LMAR8A-9
Spark plug gap: 0.8–0.9 mm (0.031–0.035 in)
Clutch:
Clutch type:Wet, multiple-disc
Drivetrain:
Primary reduction ratio:
3.043 (70/23)
Final drive: Chain
Secondary reduction ratio: 3.071 (43/14)
Transmission type:
Constant mesh 6-speed
Gear ratio: 1st:
2.500 (35/14)
2nd: 1.824 (31/17)
3rd: 1.348 (31/23)
4th:
1.087 (25/23)
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10-1
10
Index
A
ABS ...................................................... 3-14
ABS warning light ................................... 3-3
Air filter element and check hose,
replacing and cleaning ....................... 6-13
Auxiliary light bulb ................................ 6-35
B
Battery .................................................. 6-30
Brake and clutch levers,
checking and lubricating .................... 6-27
Brake and shift pedals, checking and lubricating .................... 6-26
Brake fluid, changing ........................... 6-23
Brake fluid level, checking ................... 6-22
Brake lever ........................................... 3-13
Brake lever free play, checking ............ 6-20
Brake light switches ............................. 6-20
Brake pedal .......................................... 3-14
C
Cables, checking and lubricating ......... 6-25
Canister .................................................. 6-8
Care ........................................................ 7-1
Catalytic converter ............................... 3-18
Clutch lever .......................................... 3-12
Clutch lever free play, adjusting ........... 6-18
Coolant ................................................. 6-11
D
Data recording, vehicle .......................... 9-3
Diagnostic connector ............................. 9-2
Dimmer switch ..................................... 3-11
Drive chain, cleaning and lubricating ... 6-25
Drive chain slack .................................. 6-23
E
Engine break-in ...................................... 5-4
Engine oil and oil filter cartridge ............. 6-8
Engine serial number.............................. 9-1
Engine stop switch ............................... 3-12
Engine trouble warning light................... 3-3
F
Front and rear brake pads, checking ... 6-21
Front fork, checking ............................. 6-28
Fuel....................................................... 3-16
Fuel tank cap........................................ 3-15
Fuel tank overflow hose ....................... 3-17
Fuses, replacing ................................... 6-31
H
Handlebar switches.............................. 3-11
Headlight bulb, replacing ..................... 6-33
Helmet holders ..................................... 3-20
High beam indicator light ....................... 3-2 Horn switch........................................... 3-12
I
Identification numbers ............................ 9-1
Ignition circuit cut-off system ............... 3-24
Indicator lights and warning lights .......... 3-2
L
License plate light bulb, replacing ........ 6-36
Luggage strap holders .......................... 3-23
M
Main switch/steering lock ....................... 3-1
Maintenance and lubrication, periodic ... 6-4
Maintenance, emission control
system .................................................. 6-3
Matte color, caution ................................ 7-1
Model label ............................................. 9-1
Multi-function meter unit ........................ 3-4
N
Neutral indicator light.............................. 3-2
O
Oil pressure warning light ....................... 3-2
P
Parking .................................................... 5-4
Part locations .......................................... 2-1
Pass switch........................................... 3-11
R
Rear view mirrors .................................. 3-21
S
Safety information................................... 1-1
Seats ..................................................... 3-18
Shifting .................................................... 5-3
Shift pedal............................................. 3-13
Shift timing indicator light ....................... 3-4
Shock absorber assembly, adjusting ... 3-22
Sidestand .............................................. 3-23
Sidestand, checking and lubricating .... 6-27
Spark plugs, checking ............................ 6-7
Specifications ......................................... 8-1
Starting the engine.................................. 5-2
Start switch ........................................... 3-12
Steering, checking ................................ 6-29
Storage ................................................... 7-4
Storage compartment ........................... 3-21
Supporting the motorcycle ................... 6-37
Swingarm pivots, lubricating ................ 6-28
T
Tail/brake light ...................................... 6-35
Throttle grip and cable, checking and lubricating .................... 6-26
Throttle grip free play, checking ........... 6-15
Tires ...................................................... 6-16
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