EBU31120
CONTENTS
LOCATION OF THE WARNING AND
SPECIFICATION LABELS ....................... 1-1
SAFETY INFORMATION ......................... 2-1
DESCRIPTION......................................... 3-1Left view ............................................... 3-1
Right view ............................................. 3-2
Controls and instruments ..................... 3-3
INSTRUMENT AND CONTROL
FUNCTIONS............................................ 4-1 Main switch .......................................... 4-1
Indicator lights and warning lights ....... 4-2
Multi-function meter unit .................... 4-10
Light switch ........................................ 4-20
Interior light switch (for equipped models) ............................................. 4-20
On–Command drive knob “2WD/4WD/DIFF LOCK” .................. 4-21
Accelerator pedal ............................... 4-22 Brake pedal ........................................ 4-22
Parking brake lever ............................ 4-23
YCC-S system.................................... 4-23
Drive select lever and shift paddles ... 4-24
Fuel tank cap...................................... 4-25
Doors .................................................. 4-25
Seats .................................................. 4-26
Adjusting the driver seat position....... 4-27
Adjusting the steering wheel
position ............................................. 4-28
Rearview mirror (for equipped
models) ............................................. 4-29
Seat belts ........................................... 4-29
Glove compartment ........................... 4-30
Storage compartments ...................... 4-30
Cup holders ........................................ 4-32
Cargo bed .......................................... 4-33
Flag pole bracket ............................... 4-34
Front shock absorbers ....................... 4-34
Rear shock absorbers ........................ 4-44
Auxiliary DC jack ................................ 4-55UB0F7AE0.book Page 1 Monday, November 6, 2017 2:30 PM
FOR YOUR SAFETY –
PRE-OPERATION CHECKS .................... 5-1Front and rear brakes ........................... 5-3
Fuel ....................................................... 5-3
Engine oil .............................................. 5-5
Transmission ........................................ 5-6
Coolant ................................................. 5-6
Final gear .............................................. 5-6
Differential gear .................................... 5-6
Accelerator pedal ................................. 5-6
Seat belts ............................................. 5-7
Passenger handhold ............................ 5-7
Steering ................................................ 5-7
Drive select lever and shift paddles ..... 5-7
YCC-S clutch ....................................... 5-8
Fittings and fasteners ........................... 5-8
Instruments, lights and switches .......... 5-8
Control cables ...................................... 5-8
Tires ...................................................... 5-8
OPERATION ............................................ 6-1 Engine break-in .................................... 6-1
Starting the engine ............................... 6-2 Shifting and reverse driving ..................6-3
Dynamic clutch engagement ................6-7
Launch system operation .....................6-7
Selecting the drive mode ....................6-10
Parking ................................................6-12
Loading ...............................................6-12
BASIC GUIDE FOR SAFE USE ...............7-1 KNOW YOUR VEHICLE ........................7-1
LEARNING TO OPERATE YOUR VEHICLE ...........................................7-12
PERIODIC MAINTENANCE AND
ADJUSTMENT .........................................8-1 Owner’s Manual and tool kit .................8-2
Maintenance charts ..............................8-4
Hood ...................................................8-11
Panels .................................................8-11
Engine oil and oil filter.........................8-16
Transmission oil ..................................8-27
Final gear oil .......................................8-29
Differential gear oil ..............................8-32
Coolant ...............................................8-34UB0F7AE0.book Page 2 Monday, November 6, 2017 2:30 PM
Axle boots .......................................... 8-36
Checking the spark plugs .................. 8-37
Air filter maintenance.......................... 8-38
Cleaning the air filter case check hoses ................................................ 8-42
Cleaning the spark arrester ................ 8-43
Valve clearance .................................. 8-45
Brakes ................................................ 8-45
Checking the front and rear brake pads.................................................. 8-45
Checking the parking brake pads ...... 8-46
Checking the brake and YCC-S
clutch fluid levels .............................. 8-46
Brake and YCC-S clutch fluid
replacement...................................... 8-48
YCC-S clutch ..................................... 8-48
Checking the brake pedal .................. 8-49
Checking the accelerator pedal ......... 8-49
Parking brake lever free play adjustment........................................ 8-50
Brake light switch ............................... 8-51
Cable inspection and lubrication........ 8-51
Pedal lubrication................................. 8-52 Checking the stabilizer bushes...........8-52
Upper and lower arm pivot
lubrication (left and right) ..................8-53
Rear knuckle upper and lower pivot lubrication (left and right) ..................8-54
Drive shaft universal joint lubrication .........................................8-54
Steering shaft lubrication....................8-54
Wheel removal ....................................8-55
Checking and tightening the bead lock (YXZ10YESJ) .............................8-55
Tire replacement .................................8-56
Wheel installation................................8-57
Battery ................................................8-57
Jump-starting .....................................8-61
Fuse replacement ...............................8-63
Headlights...........................................8-65
Headlight beam adjustment ...............8-65
Tail/brake light ....................................8-66
Interior lights (for equipped models) ...8-66
Troubleshooting ..................................8-66
Troubleshooting charts .......................8-68
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3-2
3
EBU31190Right view
12,3 78
4
5,6
9
1. Rear shock absorber
2. Engine oil tank
3. Air filter
4. Passenger seat belt
5. Battery
6. Fuses
7. Coolant reservoir
8. Headlight
9. Fuel tank capUB0F7AE0.book Page 2 Monday, November 6, 2017 2:30 PM
3-3
3
EBU31200Controls and instrumentsThe vehicle you have purchased may differ slightly from those shown in the figures of this man-
ual.
36
7
9
8
1
2
4
5
14
12
10,11
15 13
1. Steering wheel
2. Shift paddle “ ”
3. Multi-function meter unit
4. Shift paddle “ ”
5. Main switch
6. Drive select lever
7. Parking brake lever
8. Interior light switch (for equipped models)
9. Passenger handhold
10.Helmet indicator light
11.Seat belt indicator light
12.Light switch
13.On-Command drive knob
14.Accelerator pedal
15.Brake pedal
UB0F7AE0.book Page 3 Monday, November 6, 2017 2:30 PM
4-1
4
EBU31217INSTRUMENT AND CONTROL FUNCTIONSEBU31220Main switchFunctions of the respective switch positions
are as follows:
EBU31231On position “ ”
All electrical circuits are supplied with power.
The key cannot be removed.TIPThe helmet indicator light comes on and stays
on while the key is turned to the on
position “ ”. EBU31241Off position “ ”
All electrical circuits are switched off. The key
can be removed.EBU31251Start position “ ”
The electric starter is engaged by turning and
holding the key in this position. Release the
key when the engine starts.
1. Main switch
2. Off position “ ”
3. On position “ ”
4. Start position “ ”
1
2
3
4
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4-2
4
EBU31268Indicator lights and warning lights
EBU35450Neutral indicator light “N”
This indicator light comes on when the trans-
mission is in the neutral position.EBU35460Reverse indicator light “R”
This indicator light comes on when the trans-
mission is in the reverse position.
1. Shift timing indicator light
2. Electric Power Steering warning light “EPS”
3. Differential gear lock indicator light “DIFF LOCK”
4. Parking brake indicator light “(P)”
5. Reverse indicator light “R”
6. Neutral indicator light “N”
7. Engine trouble warning light “ ”
8. High beam indicator light “ ”
9. Half clutch indicator light “ ”
10.Launch system indicator light “ ”
11.YCC-S system warning light “ ”
12.Coolant temperature warning light “ ”
13.Drivetrain icon “ / ”
1
2
3
4
5
6
7
8
9
10111213
1. Helmet indicator light “ ”
2. Seat belt indicator light “ ”
12
UB0F7AE0.book Page 2 Monday, November 6, 2017 2:30 PM
4-3
4
EBU34910Parking brake indicator light “(P)”
This indicator light comes on when the park-
ing brake is applied.EBU36450High beam indicator light “ ”
This indicator light comes on when the high
beam of the headlight is switched on.EBU35851Differential gear lock indicator light “DIFF
LOCK”
This indicator light comes on when the front
differential gear is locked.TIPWhen the On–Command drive knob is set to
“DIFF LOCK”, the indicator light will flash until
the differential is locked. Turn the steering
wheel back and forth or drive slowly to help
the differential gear lock to engage.
EBU34921Drivetrain icon “ / ”
The drivetrain icon indicates what type of
drive mode is currently selected. When 2WD
is selected, the icon will turn off. When 4WD
is selected, “ ” is displayed. And when 4WD
with differential lock is selected “ ” is dis-
played.TIP See pages 4-21 and 6-10 for more informa-
tion on selecting the drive mode.
Due to the synchronizing mechanism in the
differential gear case, the drivetrain icon
may not come on until the vehicle starts
moving.
When the On-Command drive knob is set
to “DIFF LOCK” or “4WD”, the drivetrain
icon and the differential gear lock indicator
light will flash until the differential gear is
completely locked or unlocked. If the icon
and the indicator light continue to flash, the
differential is not completely locked or un-
locked. In this case, start moving slowly
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