2018 YAMAHA WOLVERINE check engine

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EBU33706Engine oil and oil filter cartridgeCheck the engine oil level before each opera-
tion. In addition, change the oil and the oil fil-
ter cartridge at the intervals specified in the
periodic maintenance chart.NOTICEECB00301 In order to prevent clutch slippage (since
the engine oil also lubricates the clutch),
do not mix any chemical additives. Do
not use oils with a diesel specification of
“CD” or oils of a higher quality than
specified. In addition, do not use oils la-
beled “ENERGY CONSERVING II” or
higher. 
Make sure that no foreign material en-
ters the crankcase.
To check the engine oil level
1. Park the vehicle on a level surface.
2. Check the engine oil level on a cold en-
gine.TIPIf the engine was started before checking the
oil level, be sure to warm up the engine suffi-
ciently, and then wait at least 10 minutes until
the oil settles for an accurate reading. 3. Remove the passenger seat cushion.(See page 4-15.)
4. Remove the rubber cover.
Recommended engine oil: See page 10-1.
Oil quantity: Oil change only:2.20 L (2.33 US qt, 1.94 Imp.qt)
When replacing the filter: 2.30 L (2.43 US qt, 2.02 Imp.qt)
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5. Remove the engine oil dipstick and wipeit with a clean rag. 6. With the arrow mark pointing in the direc-
tion shown, insert the dipstick completely
into the oil filler tube and then remove it
again to check the oil level.1. Rubber cover
1
1. Engine oil dipstick
2. Maximum level mark
3. Minimum level mark
2
31
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TIPBe sure to wipe off spilled oil on any parts af-
ter the engine and exhaust system have
cooled down. 14. Start the engine, and then let it idle forseveral minutes while checking it for oil
leakage. If oil is leaking, immediately turn
the engine off and check for the cause.
15. Turn the engine off, wait at least 10 minu-
tes, and then check the oil level and cor-
rect it if necessary.
16. Install the rubber cover.
17. Install the passenger seat cushion.EBU36051Final gear oilCheck the oil level and change the final gear
oil at the intervals specified in the general
maintenance and lubrication chart.
NOTICEECB03590When checking or changing the final gear
oil, make sure that no foreign material en-
ters the final gear case. If necessary, clean
the final gear oil filler bolt and surrounding
area. Checking the final gear oil level 1. Park the vehicle on a level surface.
2. Remove the final gear oil filler bolt and its
gasket, and then check the oil level in the
final gear case. The oil level should be at
the brim of the filler hole.
Recommended oil:SAE 80 API GL-4 Hypoid gear oil
Oil quantity: 0.64 L (0.68 US qt, 0.56 Imp.qt)
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EBU33661CoolantThe coolant level should be checked regular-
ly. In addition, the coolant must be changed
at the intervals specified in the periodic main-
tenance chart.TIPIf genuine Yamaha coolant is not available,
use an ethylene glycol antifreeze containing
corrosion inhibitors for aluminum engines and
mix with distilled water at a 1:1 ratio.
NOTICEECB02190Mix antifreeze with distilled water only.
However, if distilled water is not available,
soft water may be used for refilling. Do not
use hard water or salt water since they are
harmful to the engine. To check the coolant level1. Park the vehicle on a level surface.
2. Wait for the engine to cool for an accurate reading.
3. Look the coolant level in the coolant res- ervoir.
Recommended coolant:YAMALUBE coolant
Coolant quantity: Coolant reservoir (up to full level):0.28 L (0.30 US qt, 0.25 Imp.qt)
Radiator (including all routes): 2.85 L (3.01 US qt, 2.51 Imp.qt)
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18. When coolant begins to flow out, tightenthe bleed bolt.
19. Start the engine and let it idle for ten mi- nutes.TIPWhile the engine is idling, check the cooling
system for leaks.
20. Rev the engine five times, then stop theengine and allow it to cool.TIPWhile waiting for the engine to cool, clean up
the used coolant and prepare it for disposal
according to local regulations. 21. When the engine is cool, remove the radi-
ator cap and check the coolant level in
the radiator. WARNING! Never attempt
to remove the radiator cap when the
engine is hot.
[EWB04250]
If necessary, add
coolant until the radiator is full. Install the
radiator cap.
22. Check the coolant level in the reservoir and replenish if necessary.
23. Install the panels and the hood.
EBU32400Axle bootsCheck the axle boots for holes or tears.
If any damage is found, have them replaced
by a Yamaha dealer.
1. Cylinder head air bleed boltTightening torque: Cylinder head air bleed bolt:10 N·m (1.0 kgf·m, 7.4 lb·ft)
1
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Installation1. Clean the surface of the spark plug gas-
ket and its mating surface, and then wipe
off any grime from the spark plug
threads.
2. Install the spark plug and tighten it to the specified torque. If a torque wrench is not
available when you are installing the
spark plug, a good estimate of the cor-
rect torque is one-quarter to one-half turn
past finger tight. Have the spark plug
tightened to the specified torque as soon
as possible.
3. Install the spark plug cap.
EBU33581Cleaning the air filter elementThe air filter element should be cleaned every
20–40 hours. It should be cleaned and lubri-
cated more often if the vehicle is operated in
extremely dusty areas. Each time air filter ele-
ment maintenance is performed, check the air
inlet to the air filter case for obstructions.
Check the air filter elem ent rubber joint to the
throttle body and manifold fittings for an air-
tight seal. Tighten all fittings securely to avoid
the possibility of unfiltered air entering the en-
gine.NOTICEECB02270Never operate the engine with the air filter
element removed. Doing so would allow
unfiltered air to enter, causing rapid en-
gine wear and possible engine damage.
Additionally, the fuel injection system
would be affected, re sulting in poor engine
performance and possible overheating.
Spark plug gap: 0.8–0.9 mm (0.031–0.035 in)
Tightening torque: Spark plug:11 N·m (1.1 kgf·m, 8.1 lb·ft)
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EBU33691V-belt case drain plugThe V-belt case drain plug is located behind
the left panel. (See page 8-11 for left panel re-
moval and installation procedures.)
After operating in water deep enough to allow
water to enter the V-belt case, remove the
drain plug to drain any water from the case.
If water drains from the V-belt case after re-
moving the drain plug, have a Yamaha dealer
inspect the vehicle, as the water may affect
other engine parts.
EBU32450Cleaning the spark arrester
WARNING
EWB03370Hot exhaust system may cause burns. To
avoid burns or fires, make sure that the en-
gine is stopped and the exhaust system is
cool before cleaning the spark arrester. Do
not start the engine while cleaning the ex-
haust system. 1. Remove the tailpipe bolts.
1. Air intake duct check hose
2. Air filter case check hose2
1
1. V-belt case drain plug
1
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EBU32460Valve clearanceThe correct valve clearance changes with
use, resulting in improper fuel/air supply or
engine noise. To prevent this, the valve clear-
ance must be adjusted regularly. This adjust-
ment however, should be left to a
professional Yamaha service technician.EBU32470BrakesReplacement of brake components requires
professional knowledge. Brake service
should be performed by a Yamaha dealer.
WARNING
EWB02572Operating with improperly serviced or ad-
justed brakes could lead to a loss in brak-
ing ability and an accident.
EBU32480Checking the front and rear brake padsEach brake pad is provided with wear indica-
tor grooves, which allow you to check the
brake pad wear without having to disassem-
ble the brake. To check the brake pad wear,
check the wear indicator grooves. If a brake
pad has worn to the point that the wear indi-
cator grooves have almost disappeared, have
a Yamaha dealer replace the brake pads as a
set.
The wheels need to be removed to check the
brake pads. (See pages 8-45, 8-47 for wheel
removal and installation procedures.)
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