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5-1
5
EBU31574
FOR YOUR SAFETY – PRE-OPERATION CHECKS
EBU31584Before starting off, inspect the vehicle to make sure it is in safe operating condition. Use the fol-
lowing checklist and related information as a guide. Also, follow the service intervals in the peri-
odic maintenance chart to keep the vehicle in safe operating condition.
WARNING
EWB00482Failure to inspect or maintain the vehicle properly increases the possibility of an accident
or equipment damage. Do not operate the vehicle if you find any problem. If a problem can-
not be corrected by the procedures provided in this manual, have the vehicle inspected by
a Yamaha dealer. Pre-operation checklist
ITEM ROUTINE PAGE
Brakes • Check operation, free play, fluid level, and fluid leakage.
• Fill with DOT 4 brake fluid if necessary. 5-3, 8-39, 8-42
Parking brake • Check for proper operation. 8-42
Fuel • Check fuel level.
• Fill with the recommended fuel if necessary. 5-3
Engine oil • Check oil level.
• Fill with oil to proper level if necessary. 5-5, 8-14
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5
For EuropeTIPWhen refueling, check that the gasoline pump
nozzle has same fuel identification mark.
Portable fuel containers
If you carry a portable fuel container in the
bed of your Yamaha Wolverine, be sure to se-
cure it with the cap tightened before driving
the vehicle.
Always place a portable fuel container on the
ground before filling it. Before removing the
container cap, touch the container with the
fuel dispenser nozzle. Keep fuel dispenser
nozzle in contact with container inlet when fill-
ing. WARNING! Never refill a fuel container
in the bed of any vehicle. Fire may result
from a build-up of static electricity. The
discharge of this build-up while refueling
can cause a spark and ignite the gasoline.[EWB03270]
EBU31750Engine oilMake sure the engine oil is at the specified
level. Add oil as necessary. (See page 8-14.)
Recommended fuel: Regular unleaded gasoline only
For Europe: Regular unleaded gasoline only
with a research octane number of 95 or
higher
Fuel tank capacity: 36.7 L (9.69 US gal, 8.07 Imp.gal)1. EN228 fuel identification mark
E10
1
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5-6
5
NOTICEECB00301In order to prevent cl utch slippage (since
the engine oil also lubricates the clutch),
do not mix any chemical additives. Do
not use oils with a diesel specification of
“CD” or oils of a higher quality than
specified. In addition, do not use oils la-
beled “ENERGY CONSERVING II” or
higher.
Make sure that no foreign material en-
ters the crankcase. EBU31761CoolantCheck the coolant level in the reservoir and
replenish if necessary. (See page 8-25.)
EBU36020Final gearMake sure there is no oil leaking from the final
gear case.EBU36030Differential gearMake sure there is no oil leaking from the dif-
ferential gear case.EBU31791Accelerator pedalBefore starting the engine, confirm that the
accelerator pedal operates correctly. It
should depress smoothly and spring back to
the idle position when released. Also check
the accelerator pedal for excessive free play.
If the accelerator pedal is not in correct work-
ing order, have the vehicle inspected before
starting off.
Recommended engine oil type and quantity:
See page 10-1.
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8
EBU33706Engine oil and oil filter cartridgeCheck the engine oil level before each opera-
tion. In addition, change the oil and the oil fil-
ter cartridge at the intervals specified in the
periodic maintenance chart.NOTICEECB00301 In order to prevent clutch slippage (since
the engine oil also lubricates the clutch),
do not mix any chemical additives. Do
not use oils with a diesel specification of
“CD” or oils of a higher quality than
specified. In addition, do not use oils la-
beled “ENERGY CONSERVING II” or
higher.
Make sure that no foreign material en-
ters the crankcase.
To check the engine oil level
1. Park the vehicle on a level surface.
2. Check the engine oil level on a cold en-
gine.TIPIf the engine was started before checking the
oil level, be sure to warm up the engine suffi-
ciently, and then wait at least 10 minutes until
the oil settles for an accurate reading. 3. Remove the passenger seat cushion.(See page 4-15.)
4. Remove the rubber cover.
Recommended engine oil: See page 10-1.
Oil quantity: Oil change only:2.20 L (2.33 US qt, 1.94 Imp.qt)
When replacing the filter: 2.30 L (2.43 US qt, 2.02 Imp.qt)
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8-20
8
TIPBe sure to wipe off spilled oil on any parts af-
ter the engine and exhaust system have
cooled down. 14. Start the engine, and then let it idle forseveral minutes while checking it for oil
leakage. If oil is leaking, immediately turn
the engine off and check for the cause.
15. Turn the engine off, wait at least 10 minu-
tes, and then check the oil level and cor-
rect it if necessary.
16. Install the rubber cover.
17. Install the passenger seat cushion.EBU36051Final gear oilCheck the oil level and change the final gear
oil at the intervals specified in the general
maintenance and lubrication chart.
NOTICEECB03590When checking or changing the final gear
oil, make sure that no foreign material en-
ters the final gear case. If necessary, clean
the final gear oil filler bolt and surrounding
area. Checking the final gear oil level 1. Park the vehicle on a level surface.
2. Remove the final gear oil filler bolt and its
gasket, and then check the oil level in the
final gear case. The oil level should be at
the brim of the filler hole.
Recommended oil:SAE 80 API GL-4 Hypoid gear oil
Oil quantity: 0.64 L (0.68 US qt, 0.56 Imp.qt)
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8-21
8
3. If the oil is below the brim of the filler hole,add sufficient oil of the recommended
type to raise it to the correct level.
4. Check the gasket for damage, and re- place it if necessary.
5. Install the oil filler bolt and its gasket, and
then tighten the bolt to the specified
torque. Changing the final gear oil
1. Park the vehicle on a level surface.
2. Place an oil pan under the final gear case
to collect the used oil.
3. Remove the final gear oil filler bolt, the fi-
nal gear oil drain bolt and their gasket to
drain the oil.1. Final gear oil
2. Gasket
3. Final gear oil filler bolt
4. Correct oil level
24
3
1
Tightening torque:Final gear oil filler bolt:23 N·m (2.3 kgf·m, 17 lb·ft)1. Final gear oil drain bolt
2. Gasket
21
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8-22
8
4. Install the drain bolt and its new gasket,and then tighten the bolt to the specified
torque.
5. Refill with the recommended final gear oil up to the brim of the filler hole.TIPGL-4 is a quality and additive rating; GL-5
rated hypoid gear oils may also be used.
If desired, an SAE 80W-90 hypoid gear oil
may be used instead. 6. Check the oil filler bolt gasket for dam-
age, and replace it if necessary.
7. Install the oil filler bolt and its gasket, and then tighten the bolt to the specified
torque. 8. Check for oil leakage. If oil leakage is
found, check for the cause.
EBU36061Differential gear oilCheck the oil level and change the differential
gear oil at the intervals specified in the gener-
al maintenance and lubrication chart.NOTICEECB03600When checking or changing the differen-
tial gear oil, make sure that no foreign ma-
terial enters the differential gear case. If
necessary, clean the differential gear oil
filler bolt and surrounding area.
Tightening torque:Final gear oil drain bolt:22 N·m (2.2 kgf·m, 16 lb·ft)
Tightening torque: Final gear oil filler bolt:23 N·m (2.3 kgf·m, 17 lb·ft)
Recommended oil: SAE 80 API GL-4 Hypoid gear oil
Oil quantity: 0.18 L (0.19 US qt, 0.16 Imp.qt)
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8-23
8
Checking the differential gear oil level1. Park the vehicle on a level surface.
2. Remove the differential gear oil filler bolt
and its gasket, and then check the oil lev-
el. It should be up to the brim of the filler
hole.
3. If the level is low, add sufficient oil of the recommended type to raise it to the
specified level. 4. Check the gasket for damage, and re-
place it if necessary.
5. Install the differential gear oil filler bolt and its gasket, and then tighten the bolt
to the specified torque.
Changing the differential gear oil 1. Park the vehicle on a level surface.
2. Place an oil pan under the differential gear case to collect the used oil.
3. Remove the differential gear oil filler bolt, the differential gear oil drain bolt and their
gasket to drain the oil.1. Differential gear oil filler bolt
2. Gasket
3. Differential gear oil
4. Correct oil level
1
2
3
4
Tightening torque:Differential gear oil filler bolt:23 N·m (2.3 kgf·m, 17 lb·ft)
UB3D7AE0.book Page 23 Tuesday, November 7, 2017 9:38 AM