Checking and lubricating the front and rear brake levers ..................................... 8-47
Checking and lubricating the brake pedal ....................................................... 8-48
Checking the wheel hub bearings............. 8-48
Lubricating the drive shaft universal joint ......................................................... 8-48
Checking the stabilizer bushes ................. 8-49
Lubricating the rear knuckle pivots ........... 8-49
Lubricating the steering shaft ................... 8-50
Battery....................................................... 8-51
Replacing a fuse ....................................... 8-54
Replacing a headlight bulb ....................... 8-57
Adjusting a headlight beam ...................... 8-60
Replacing the tail/brake light bulb ............ 8-61
Removing a wheel ..................................... 8-61
Installing a wheel....................................... 8-62
Troubleshooting ........................................ 8-63
Troubleshooting charts ............................. 8-64
CLEANING AND STORAGE ........................... 9-1 Cleaning ...................................................... 9-1
Storage........................................................ 9-2 SPECIFICATIONS ........................................ 10-1
CONSUMER INFORMATION....................... 11-1
Identification numbers .............................. 11-1
INDEX .......................................................... 12-1
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8
EBU34223Replacing a headlight bulbIf a headlight bulb burns out, replace it with the
specified bulb as follows.
Left and right headlight bulbs1. Remove the cover at the rear of the headlight by pulling it off.
2. Remove the bulb cover by pulling it off. 3. Remove the socket by pushing it in and turn-
ing it counterclockwise.1. Cover at the rear of the headlight
1
1. Bulb cover
1. Socket
11
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8
4. Remove the burnt-out bulb.
5. Place a new bulb into position.
NOTICE: Do
not touch the glass part of the bulb. Oil
from your fingers or other contamination
will adversely affect the transparency of
the glass, luminosity of the bulb, and bulb
life. Thoroughly clean off any dirt and fin-
gerprints using a cloth moistened with al-
cohol or thinner.
[ECB00653]
6. Install the socket by pushing it in and turning it clockwise. 7. Install the bulb cover and the cover at the rear
of the headlight. NOTICE: Make sure the
bulb cover is securely fitted over the sock-
et and seated properly.
[ECB03320]
8. Adjust the headlight beam if necessary.
Handlebar-mounted light bulb (YFM45KPXJ /
YFM45KPAJ / YFM45KPHJ) 1. Remove the handlebar-mounted light cover by removing the quick fasteners.
2. Remove the bulb cover by pulling it off.
1. Do not touch the glass part of the bulb.
1. Handlebar-mounted light cover
2. Quick fastener
1
2
2
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10
Headlight(s):Bulb type:Krypton bulbHandlebar-mounted light:Bulb type:Halogen bulb (YFM45KPAJ, YFM45KPHJ, YFM45KPXJ)Bulb voltage, wattage × quantity:Headlight:
12 V, 30.0/30.0 W × 2
Handlebar-mounted light: 12 V, 35.0/36.5 W × 1 (YFM45KPAJ, YFM45KPHJ,
YFM45KPXJ)
Tail/brake light: 12 V, 5.0/21.0 W × 1
Meter lighting: LED
Neutral indicator light:
LED
Reverse indicator light: LED
Coolant temperature warning light: LED
EPS warning light:
LED (YFM45KPAJ, YFM45KPHJ, YFM45KPXJ)
Park indicator light: LED
On-Command four-wheel-drive indicator light: LED
Engine trouble warning light:
LED
Fuses:Main fuse:40.0 A
Fuel injection system fuse:
10.0 A
EPS fuse: 40.0 A (YFM45KPAJ, YFM45KPHJ, YFM45KPXJ)
Headlight fuse: 15.0 A
Signaling system fuse:
10.0 A
Ignition fuse: 10.0 A
Auxiliary DC jack fuse: 10.0 A
Four-wheel-drive motor fuse:
3.0 A
Radiator fan motor fuse: 20.0 AEBU30402For Europe only
The figures quoted are emission levels and are not
necessarily safe working levels. Whilst there is a
correlation between the emission and exposure
levels, this cannot be used reliably to determine
whether or not further precautions are required.
Factors that influence the actual level of exposure
of work-force include the characteristics of the
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12
INDEX
AAccessories and loading ................................................ 6-5
Accessories, auxiliary jack ........................................... 4-17
Air filter, cleaning ......................................................... 8-30
Axle boots .................................................................... 8-45BBattery .......................................................................... 8-51
Brake fluid, changing ...................................................8-39
Brake fluid level, checking ........................................... 8-38
Brake lever free play, checking the front ..................... 8-39
Brake lever, front .......................................................... 4-10
Brake levers, checking and lubricating ........................ 8-47
Brake light switches ..................................................... 8-46
Brake pads and friction plates, checking ..................... 8-37
Brake pedal and rear brake lever ................................. 4-10
Brake pedal, checking and lubricating ........................ 8-48
Brakes .......................................................................... 8-37
Brakes, front and rear .................................................... 5-3CCables, checking and lubricating ................................. 8-46
Carrier, front ................................................................. 4-15
Carrier, rear .................................................................. 4-15
Chassis fasteners ........................................................... 5-6
Cleaning ......................................................................... 9-1
Coolant ................................................................. 5-3, 8-26
Coolant temperature warning light ................................. 4-2DDifferential gear oil ......................................................... 5-3
Differential gear oil, changing ...................................... 8-24Display unit .................................................................... 4-4
Drive select lever .......................................................... 4-11
Drive select lever and driving in reverse ........................ 6-2
Drive shaft universal joint, lubricating .......................... 8-48
EEngine break-in .............................................................. 6-4
Engine oil ....................................................................... 5-3
Engine oil and oil filter cartridge .................................. 8-17
Engine stop switch ......................................................... 4-7
Engine trouble warning light .......................................... 4-3
EPS warning light (for EPS model) ................................. 4-3FFinal gear oil ......................................................... 5-3, 8-22
Four-wheel-drive indicator light ..................................... 4-4
Fuel ...................................................................... 4-11, 5-3
Fuel tank cap ............................................................... 4-11
Fuses, replacing ........................................................... 8-54HHandlebar switches ....................................................... 4-6
Headlight beam, adjusting ........................................... 8-60
Headlight bulb, replacing ............................................. 8-57
Horn switch .................................................................... 4-7IIdentification numbers ................................................. 11-1
Indicator lights and warning lights ................................. 4-2
Instruments, lights and switches ................................... 5-6LLabel locations ............................................................... 1-1
Light switch .................................................................... 4-7
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