2018 YAMAHA KODIAK 450 engine

EBU37040
Read this manual carefully before operating this vehicle. This manual should stay with this ve-
hicle if it is sold.
EN15997, ANSI/SVIA 1-2010
General Manager
Engineering Division
Recreational Vehicle Business Unit
Vehicle & Solution Business Operations
YAMAHA MOTOR CO., LTD.
23 January,
2017
We, YAMAHA MOTOR CO., LTD. 2500 Shingai, Iwata, Japan,
declare in sole responsibility, that the product
(Make, model)
(If applicable)
and to the other relevant Directives of EEC
2014/30/EU
(Title and/or number and date of issue of the other Directives of EEC)
(If applicable)YAMAHA MOTOR EUROPE N.V.
Koolhovenlaan 101, 1119 NC Schiphol-Rijk, The Netherlands
Signature
Akihiro Tsuzuki
Date of Issue
to which this declaration applies, conforms to the essential health and
safety requirements of Directive 2006/42/EC
To effect correct application of the essential health and safety requirements
stated in the Directives of EEC, the following-standards and/or technical
specifications were consulted:
(Title and/or number and date of issue of standards and/or specifications)
Authorized Representative
EC Declaration of Conformity
conforming to Directive 2006/42/EC
Manufacturer
YAMAHA MOTOR MANUFACTURING CORPORATION OF AMERICA
1000 GA Highway 34 East, Newnan, Georgia 30265-1320, U.S.A.YFM450FWB (YFM45KDXJ) (5Y4AJ81W0H0500101–)
(YFM45KDHJ) (5Y4AJ81W0H0500101–)
UBB560E0.book Page 1 Friday, March 10, 2017 10:20 AM

EN15997, ANSI/SVIA 1-2010
General Manager
Engineering Division
Recreational Vehicle Business Unit
Vehicle & Solution Business Operations
YAMAHA MOTOR CO., LTD.
23 January,
2017
We, YAMAHA MOTOR CO., LTD. 2500 Shingai, Iwata, Japan,declare in sole responsibility, that the product
(Make, model)
(If applicable)
and to the other relevant Directives of EEC
2014/30/EU
(Title and/or number and date of issue of the other Directives of EEC)
(If applicable)YAMAHA MOTOR EUROPE N.V.
Koolhovenlaan 101, 1119 NC Schiphol-Rijk, The Netherlands
Signature
Akihiro Tsuzuki
Date of Issue
to which this declaration applies, conforms to the essential health and
safety requirements of Directive 2006/42/EC
To effect correct application of the essential health and safety requirements
stated in the Directives of EEC, the following-standards and/or technical
specifications were consulted:
(Title and/or number and date of issue of standards and/or specifications)
Authorized Representative
EC Declaration of Conformity
conforming to Directive 2006/42/EC
Manufacturer
YAMAHA MOTOR MANUFACTURING CORPORATION OF AMERICA
1000 GA Highway 34 East, Newnan, Georgia 30265-1320, U.S.A.YFM450FWBD (YFM45KPXJ) (5Y4AJ79W0H0500100–)
(YFM45KPAJ) (5Y4AJ79W0H0500101–)
(YFM45KPHJ) (5Y4AJ79W0H0500101–)
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EBU17421
TABLE OF CONTENTS
LOCATION OF THE WARNING AND
SPECIFICATION LABELS .............................. 1-1
SAFETY INFORMATION ................................ 2-1
DESCRIPTION................................................ 3-1Left view ...................................................... 3-1
Right view.................................................... 3-1
Controls and instruments............................ 3-2
INSTRUMENT AND CONTROL
FUNCTIONS ................................................... 4-1 Main switch ................................................. 4-1
Indicator lights and warning lights .............. 4-2
Display unit ................................................ 4-4
Self-diagnosis device .................................. 4-6
Handlebar switches .................................... 4-6
Throttle lever ............................................... 4-8
Speed limiter ............................................... 4-9
Front brake lever ....................................... 4-10
Brake pedal and rear brake lever .............. 4-10
Drive select lever ....................................... 4-11
Fuel tank cap ............................................ 4-11
Fuel ........................................................... 4-11 Seat .......................................................... 4-13
Storage compartment............................... 4-14
Front carrier .............................................. 4-15
Rear carrier ............................................... 4-15
Adjusting the front and rear shock
absorber assemblies ............................. 4-15
Auxiliary DC jack....................................... 4-17
Winch pre-wiring ...................................... 4-17
PRE-OPERATION CHECKS .......................... 5-1 Fuel ............................................................. 5-3
Engine oil .................................................... 5-3
Final gear oil ............................................... 5-3
Differential gear oil ...................................... 5-3
Coolant ....................................................... 5-3
Front and rear brakes ................................. 5-3
Throttle lever ............................................... 5-4
Tires ............................................................ 5-4
Chassis fasteners ....................................... 5-6
Instruments, lights and switches ................ 5-6
OPERATION .................................................. 6-1 Starting the engine ..................................... 6-1UBB560E0.book Page 1 Tuesday, May 9, 2017 5:31 PM

Operating the drive select lever and driving in reverse ....................................... 6-2
Engine break-in ........................................... 6-4
Parking ........................................................ 6-4
Parking on a slope ...................................... 6-5
Accessories and loading ............................. 6-5
RIDING YOUR ATV ........................................ 7-1 GETTING TO KNOW YOUR ATV ................ 7-2
RIDE WITH CARE AND GOOD JUDGMENT .............................................. 7-2
BE CAREFUL WHERE YOU RIDE ............... 7-9
TURNING YOUR ATV................................ 7-12
CLIMBING UPHILL ................................... 7-13
RIDING DOWNHILL .................................. 7-16
CROSSING A SLOPE................................ 7-17
CROSSING THROUGH SHALLOW WATER .................................................... 7-18
RIDING OVER ROUGH TERRAIN ............. 7-20
SLIDING AND SKIDDING .......................... 7-21
WHAT TO DO IF... ..................................... 7-22
WHAT TO DO... ......................................... 7-22
PERIODIC MAINTENANCE AND
ADJUSTMENT................................................ 8-1 Owner’s manual and tool kit ....................... 8-2 Periodic maintenance chart: Emission
control system .......................................... 8-3
Periodic maintenance chart: General maintenance and lubrication .................... 8-4
Removing and installing panels .................. 8-8
Checking the spark plug........................... 8-15
Engine oil and oil filter cartridge ............... 8-17
Final gear oil ............................................. 8-22
Changing the differential gear oil.............. 8-24
Coolant ..................................................... 8-26
Cleaning the air filter ................................. 8-30
Cleaning the spark arrester ...................... 8-33
V-belt cooling duct check hose ................ 8-35
V-belt case drain plug............................... 8-35
Adjusting the throttle lever free play ......... 8-36
Valve clearance......................................... 8-36
Brakes....................................................... 8-37
Checking the front brake pads and rear brake friction plates ................................ 8-37
Checking the brake fluid level .................. 8-38
Changing the brake fluid .......................... 8-39
Checking the front brake lever free play... 8-39
Adjusting the rear brake lever and brake pedal ....................................................... 8-40
Axle boots................................................. 8-45
Brake light switches ................................. 8-46
Checking and lubricating the cables ........ 8-46
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1-9
1
Wait for the engine to return to normal idle speed
before shifting.
2UD-F151E-00
Recommended
Minimum: FRONT
REAR
: FRONT
REAR: 35 kPa, (5.0 psi)
: 30 kPa, (4.4 psi)
: 32 kPa, (4.6 psi)
: 27 kPa, (4.0 psi)Never set tire pressure below minimum. It could cause
the tire to dislodge from the rim.Cargo or a trailer can affect stability and handling.
Read owner’s manual before loading or towing.
When riding with cargo or towing a trailer : Reduce speed
and allow more room to stop. Avoid hills and rough terrain.
Maximum Vehicle Load : 240 kg, (530 lbs)
Includes weight of operator, cargo and accessories
(and if applicable, trailer tongue weight).
WARNING
B16-F816M-00
YAMAHAIMPROPER TIRE PRESSURE OR OVERLOADING CAN
CAUSE LOSS OF CONTROL.
LOSS OF CONTROL CAN RESULT IN SEVERE
INJURY OR DEATH.OPERATING TIRE PRESSURE : Set with tires coldLOADING/TRAILER TOWING
5880 N
1322
(600 kgf)
( 15 kgf)
37S-F151K-00
12
34
5
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2-1
2
EBU17432
SAFETY INFORMATION
SAFETY INFORMATION
EBU27255AN ATV IS NOT A TOY AND CAN BE HAZARD-OUS TO OPERATE.An ATV handles differently from other vehicles, in-
cluding motorcycles and cars. A collision or roll-
over can occur quickly, even during routine
maneuvers such as turning and riding on hills or
over obstacles, if you fail to take proper precau-
tions.
SEVERE INJURY OR DEATH can result if you do
not follow these instructions:
Read this manual and all labels carefully and fol-
low the operating procedures described.
 Never operate an ATV without proper training or
instruction. Take a training course. Beginners
should receive training from a certified instruc-
tor. Contact an authorized ATV dealer to find
out about the training courses nearest you.
 Always follow the age recommendation:
– A child under 16 years old should never oper-
ate an ATV with engine size greater than 90 cc. 
Never allow a child under age 16 to operate an
ATV without adult supervision, and never allow
continued use of an ATV by a child if he or she
does not have the abilities to operate it safely.
 Never carry a passenger on an ATV.
 This vehicle is intended for off-road use only. Do
not operate on any paved surfaces such as:
sidewalks, driveways, parking lots, paved
roads, public streets or other motorway.
 Watch carefully for other vehicles when operat-
ing on unpaved public streets or roads. Make
sure you know your country’s laws and regula-
tions before you ride on unpaved public streets
or roads.
 Never operate an ATV without wearing an ap-
proved motorcycle helmet that fits properly.
You should also wear eye protection (goggles
or face shield), gloves, boots, a long-sleeved
shirt or a jacket, and long pants.
 Never consume alcohol or drugs before or while
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2-4
2
Never maintain an ATV without proper knowl-
edge. Contact an authorized ATV dealer to in-
form you on basic ATV maintenance. Certain
maintenance can only be carried out by certified
staff.
In the event of an accident 1. If serious injuries are incurred, you may be safer staying next to your vehicle; it may
shield you from oncoming riders. Depending
on your injuries and position in the trail; you
must make a judgment call as to whether you
should move to a position off the trail. If you
have sustained head, neck, or back injuries,
or cannot feel your limbs, you should not
move. Keep your helmet on and remain mo-
tionless. Lie down next to your vehicle and
wait for help.
2. If less serious injuries are incurred and you can walk, then move to a position off the trail.
Check yourself for injuries and apply first aid
as needed.
3. If your injuries are light, when safe to do so, move your vehicle off the trail to avoid colli-
sions with oncoming riders. Check for injuries
and apply first aid as necessary. If you can
physically operate your vehicle, inspect your vehicle. If the vehicle is in safe operating con-
dition and you can safely operate it, restart it
and ride gently back to camp or other known
location where you can receive medical at-
tention. If necessary, contact your riding party
or local authorities to let them know where
you are and what has happened.
In the event of a breakdown 1. If your vehicle will not restart or is not in safe operating condition, turn off the main switch
and engine stop switch. If the breakdown oc-
curs at twilight or night, leave the main switch
on so that your lights may warn other riders of
your stopped vehicle.
2. Get out of danger. Check for oncoming vehi- cles and when safe, push your vehicle to the
side of the trail or even off the main trail to
avoid any possible collisions with oncoming
riders. If you cannot move your vehicle by
yourself, when safe, walk to the nearest van-
tage point and signal an oncoming rider to
help you push your vehicle to a safe place off
the trail.
3. Inspect your vehicle for any immediate haz- ardous conditions. The most obvious hazard-
ous conditions are leaking fuel and
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2-6
2gerous loss of lights or engine power. Also, the
battery tends to discharge more quickly if elec-
trical accessories are added.
WARNING
EWB00073Avoid Carbon Monoxide Poisoning
All engine exhaust contains carbon monoxide,
a deadly gas. Breathing carbon monoxide can
cause headaches, dizziness, drowsiness, nau-
sea, confusion, and eventually death.
Carbon Monoxide is a colorless, odorless,
tasteless gas which may be present even if you
do not see or smell any engine exhaust. Deadly
levels of carbon monoxide can collect rapidly
and you can quickly be overcome and unable
to save yourself. Also, deadly levels of carbon
monoxide can linger for hours or days in en-
closed or poorly ventilated areas. If you experi-
ence any symptoms of carbon monoxide
poisoning, leave the area immediately, get
fresh air, and SEEK MEDICAL TREATMENT.

Do not run engine indoors. Even if you try to
ventilate engine exhaust with fans or open
windows and doors, carbon monoxide can
rapidly reach dangerous levels. 
Do not run engine in poorly ventilated or par-
tially enclosed areas such as barns, garages,
or carports.
 Do not run engine outdoors where engine
exhaust can be drawn into a building through
openings such as windows and doors.

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