Page 486 of 680

486
RAV4-HV_OM_OM42B81U_(U)
7-2. Maintenance
Emission inspection and maintenance (I/M)
programs
The OBD system determin es that a problem exists somewhere in the
emission control system. Your vehi cle may not pass the I/M test and
may need to be repaired. Contact your Toyota dealer to service the
vehicle.
● When the 12-volt battery is disconnected or discharged
Readiness codes that are set duri ng ordinary driving are erased.
Also, depending on your driving habits, the readiness codes may
not be completely set.
● When the fuel tank cap is loose
The malfunction indicator lamp comes on indicating a temporary
malfunction and your vehicle may not pass the I/M test.
The error code in the OBD system will not be cleared unless the vehi-
cle is driven 40 or more times.
Contact your Toyota dealer to prepare the vehicle for re-testing.
Some states have vehicle emission inspection programs which
include OBD (On Board Diagnos tics) checks. The OBD system
monitors the operation of the emission control system.
If the malfunction indicator lamp comes on
Your vehicle may not pass the I/M test in the following situations:
When the malfunction indicator la mp still remains on after sev-
eral driving trips
If your vehicle does not pass the I/M test
Page 487 of 680

487
RAV4-HV_OM_OM42B81U_(U)
7-3. Do-it-yourself maintenance
7
Maintenance and care
Do-it-yourself service precautions
If you perform maintenance by yourself, be sure to follow the
correct procedure as given in these sections.
ItemsParts and tools
12-volt battery
condition
(→ P. 500)
• Conventional wrench (for terminal clamp bolts)
Brake fluid level
(→ P. 498)• FMVSS No.116 DOT 3 or SAE J1703 brake fluid
• Rag or paper towel
• Funnel (used only for adding brake fluid)
Engine/power
control unit cool-
ant level
(→ P. 496)
• “Toyota Super Long Life Coolant” or a similar high
quality ethylene glycol-based non-silicate, non-
amine, non-nitrite and non-borate coolant with long-
life hybrid organic acid technology
For the U.S.A.:
“Toyota Super Long Life Coolant” is pre-mixed with
50% coolant and 50% deionized water.
For Canada:
“Toyota Super Long Life Coolant” is pre-mixed with
55% coolant and 45% deionized water.
• Funnel (used only for adding coolant)
Engine oil level
(→ P. 493)• “Toyota Genuine Motor Oil” or equivalent
• Rag or paper towel
• Funnel (used only for adding engine oil)
Fuses ( →P. 524)• Fuse with same amperage rating as original
Light bulbs
(→ P. 527)
• Bulb with same number and wattage rating as origi-
nal
• Phillips-head screwdriver
• Flathead screwdriver• Wrench
Radiator and con-
denser
(→P. 497)⎯
Tire inflation
pressure
(→ P. 514)• Tire pressure gauge
• Compressed air source
Washer fluid
(→ P. 499)• Water or washer fluid containing antifreeze (for win-
ter use)
• Funnel (used only for adding water or washer fluid)
Page 492 of 680
492
RAV4-HV_OM_OM42B81U_(U)
7-3. Do-it-yourself maintenance
Engine compartment
■12-volt battery
→P. 500
Fuse box ( →P. 524)
Engine coolant reservoir (→ P. 496)
Engine oil filler cap ( →P. 494)
Power control unit coolant
reservoir ( →P. 496)
Brake fluid reservoir (→ P. 498) Radiator (
→P. 497)
Condenser ( →P. 497)
Electric cooling fans
Engine oil level dipstick (→ P. 493)
Washer fluid tank ( →P. 499)1
2
3
4
5
6
7
8
9
10
Page 500 of 680
500
RAV4-HV_OM_OM42B81U_(U)
7-3. Do-it-yourself maintenance
12-volt battery
The 12-volt battery is located in
the left-hand side of luggage com-
partment.Vehicles with full-size spare
tire: Turn the knob of each clip
on the rear deck board to
unlock.
When inspecting the battery terminals
Remove the rear deck board.
Location
Removing the 12-volt battery cover
1
2
Page 501 of 680
RAV4-HV_OM_OM42B81U_(U)
5017-3. Do-it-yourself maintenance
7
Maintenance and care
Remove the upper cover with a
flathead screwdriver or equiva-
lent tool.
To prevent damage to the cover,
cover the tip of the screwdriver with
a rag.
When inspecting or replacing the 12-volt battery
Remove the rear deck board
and left side deck cover.
Remove the cover.
Make sure that the 12-volt battery terminals are not corroded and that
there are no loose connections , cracks, or loose clamps.
Terminals
Hold-down clamp
3
2
3
Exterior
1
2
Page 502 of 680

502
RAV4-HV_OM_OM42B81U_(U)
7-3. Do-it-yourself maintenance
■Before recharging
When recharging, the 12-volt battery produces hydrogen gas which is flam-
mable and explosive. Therefore, observe the following precautions before
recharging:
●If recharging with the 12-volt battery installed on the vehicle, be sure to dis-
connect the ground cable.
● Make sure the power switch on the charger is off when connecting and dis-
connecting the charger cables to the 12-volt battery.
■ After recharging/reconnect ing the 12-volt battery
The hybrid system may not start. Follow the procedure below to initialize the
system.
Shift the shift lever to P.
Open and close any of the doors.
Restart the hybrid system.
● Unlocking the doors using the smart key system may not be possible imme-
diately after reconnecting the 12-volt battery. If this happens, use the wire-
less remote control or the mechanical key to lock/unlock the doors.
● Start the hybrid system with the power switch in ACCESSORY mode. The
hybrid system may not start with the power switch turned off. However, the
hybrid system will operate normally from the second attempt.
● The power switch mode is recorded by the vehicle. If the 12-volt battery is
reconnected, the vehicle will return the power switch mode to the status it
was in before the 12-volt battery was disconnected. Make sure to turn off
the power switch before disconnecting the 12-volt battery. Take extra care
when connecting the 12-volt battery if the power switch mode prior to dis-
charge is unknown.
If the hybrid system will not start even after multiple attempts, contact your
Toyota dealer.
1
2
3
Page 503 of 680

RAV4-HV_OM_OM42B81U_(U)
5037-3. Do-it-yourself maintenance
7
Maintenance and care
WARNING
■Chemicals in the 12-volt battery
The 12-volt battery contains poisonous and corrosive sulfuric acid and may
produce hydrogen gas which is flammable and explosive. To reduce the risk
of death or serious injury, take the following precautions while working on or
near the 12-volt battery:
● Do not cause sparks by touching the 12-volt battery terminals with tools.
● Do not smoke or light a match near the 12-volt battery.
● Avoid contact with eyes, skin and clothes.
● Never inhale or swallow electrolyte.
● Wear protective safety glasses when working near the 12-volt battery.
● Keep children away from the 12-volt battery.
■ Where to safely charge the 12-volt battery
Always charge the 12-volt battery in an open area. Do not charge the 12-
volt battery in a garage or closed room where there is not sufficient ventila-
tion.
■ How to recharge th e 12-volt battery
Only perform a slow charge (5 A or less). The 12-volt battery may explode if
charged at a quicker rate.
Page 504 of 680

504
RAV4-HV_OM_OM42B81U_(U)
7-3. Do-it-yourself maintenance
WARNING
■Emergency measures regarding electrolyte
● If electrolyte gets in your eyes
Flush your eyes with clean water for at least 15 minutes and get immedi-
ate medical attention. If possible, continue to apply water with a sponge or
cloth while traveling to the nearest medical facility.
● If electrolyte gets on your skin
Wash the affected area thoroughly. If you feel pain or burning, get medical
attention immediately.
● If electrolyte gets on your clothes
It can soak through clothing on to your skin. Immediately take off the cloth-
ing and follow the procedure above if necessary.
● If you accidentally swallow electrolyte
Drink a large quantity of water or milk. Get emergency medical attention
immediately.
■ When replacing the 12-volt battery
Use a 12-volt battery designed for this vehicle. Failure to do so may cause
gas (hydrogen) to enter the passenger compartment, causing a fire or
explosion.
For replacement of the 12-volt battery, contact your Toyota dealer.
■ When disconnecting th e 12-volt battery
NOTICE
■When recharging the 12-volt battery
Never recharge the 12-volt battery while the hybrid system is operating.
Also, be sure all accessories are turned off.
Do not disconnect the negative (-) termi-
nal on the body side. The disconnected
negative (-) terminal may touch the posi-
tive (+) terminal, which may cause a
short and result in death or serious injury.