2018 TOYOTA GT86 transmission

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WHAT IS COVERED AND
HOW LONG
Basic Warranty
This warranty covers repairs and
adjustments needed to correct defects in
materials or workmanship of any part
supplied by Toyota, subject to the
exceptions indicated under “What Is Not
Covered” on pages 14-15.
Coverage is for 36 months or
36,000 miles, whichever occurs first, with
the exception of wheel alignment and
wheel balancing, which are covered for
12 months or 12,000 miles, whichever
occurs first.
Powertrain Warranty
This warranty covers repairs needed to
correct defects in materials or
workmanship of any component listed
below and in the next column and
supplied by Toyota, subject to the
exceptions indicated under “What Is Not
Covered” on pages 14-15.
Coverage is for 60 months or
60,000 miles, whichever occurs first.
Engine
Cylinder block and head and all internal
parts, timing gears and gaskets, timing
chain/belt and cover, flywheel, valve
covers, oil pan, oil pump, engine mounts,
turbocharger housing and all internal
parts, supercharger housing and all
internal parts, engine control computer,
water pump, fuel pump, seals and gaskets.Transmission and Transaxle
Case and all internal parts, torque
converter, clutch cover, transmission
mounts, transfer case and all internal
parts, engine control computer, seals and
gaskets.
Front-Wheel-Drive System
Final drive housing and all internal parts,
axle shafts, drive shafts, constant velocity
joints, front hub and bearings, seals and
gaskets.
Rear-Wheel-Drive System
Axle housing and all internal parts,
propeller shafts, U-joints, axle shafts, drive
shafts, bearings, supports, seals and
gaskets.
Restraint Systems Warranty
This warranty covers repairs needed to
correct defects in materials or
workmanship of any seatbelt or air bag
system supplied by Toyota, subject to the
exceptions indicated under “What Is Not
Covered” on pages 14-15.
Coverage is for 60 months or
60,000 miles, whichever occurs first.
For vehicles sold and registered in the
state of Kansas, the warranty for seatbelts
and related components is 10 years,
regardless of mileage.
New Vehicle Limited Warranty
WARRANTY
Your Warranties in Detail13
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WARRANTY COVERAGE AT A GLANCE
Specic components may have longer coverage under terms of the Powert\
rain Warranty.
Also applies to Connecticut, Delaware, Maine, Maryland, Massachusetts, New Jersey, New York, Oregon,
Pennsylvania, Rhode Island, Vermont and Washington vehicles equipped with a California Certied
Emission Control System. Vehicles covered by this warranty are also covered by the Federal Emissio\
n Control Warranty.
General Warranty Provisions
WARRANTY
Your Warranties in Detail12
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WHAT IS COVERED AND
HOW LONG
Basic Warranty
This warranty covers repairs and
adjustments needed to correct defects in
materials or workmanship of any part
supplied by Toyota, subject to the
exceptions indicated under “What Is Not
Covered” on pages 14-15.
Coverage is for 36 months or
36,000 miles, whichever occurs first, with
the exception of wheel alignment and
wheel balancing, which are covered for
12 months or 12,000 miles, whichever
occurs first.
Powertrain Warranty
This warranty covers repairs needed to
correct defects in materials or
workmanship of any component listed
below and in the next column and
supplied by Toyota, subject to the
exceptions indicated under “What Is Not
Covered” on pages 14-15.
Coverage is for 60 months or
60,000 miles, whichever occurs first.
Engine
Cylinder block and head and all internal
parts, timing gears and gaskets, timing
chain/belt and cover, flywheel, valve
covers, oil pan, oil pump, engine mounts,
turbocharger housing and all internal
parts, supercharger housing and all
internal parts, engine control computer,
water pump, fuel pump, seals and gaskets.Transmission and Transaxle
Case and all internal parts, torque
converter, clutch cover, transmission
mounts, transfer case and all internal
parts, engine control computer, seals and
gaskets.
Front-Wheel-Drive System
Final drive housing and all internal parts,
axle shafts, drive shafts, constant velocity
joints, front hub and bearings, seals and
gaskets.
Rear-Wheel-Drive System
Axle housing and all internal parts,
propeller shafts, U-joints, axle shafts, drive
shafts, bearings, supports, seals and
gaskets.
Restraint Systems Warranty
This warranty covers repairs needed to
correct defects in materials or
workmanship of any seatbelt or air bag
system supplied by Toyota, subject to the
exceptions indicated under “What Is Not
Covered” on pages 14-15.
Coverage is for 60 months or
60,000 miles, whichever occurs first.
For vehicles sold and registered in the
state of Kansas, the warranty for seatbelts
and related components is 10 years,
regardless of mileage.
New Vehicle Limited Warranty
WARRANTY
Your Warranties in Detail13
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WARRANTY COVERAGE AT A GLANCE
Specic components may have longer coverage under terms of the Powert\
rain Warranty.
Also applies to Connecticut, Delaware, Maine, Maryland, Massachusetts, New Jersey, New York, Oregon,
Pennsylvania, Rhode Island, Vermont and Washington vehicles equipped with a California Certied
Emission Control System. Vehicles covered by this warranty are also covered by the Federal Emissio\
n Control Warranty.
General Warranty Provisions
WARRANTY
Your Warranties in Detail12
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WHAT IS NOT COVERED
These warranty obligations do not apply to
failures or noncompliance caused by:
The use of replacement parts not
certified in accordance with aftermarket
parts certification regulations.
The use of replacement parts not
equivalent in quality or design to
original equipment parts.
Provisions under the “What Is Not
Covered” section of the New Vehicle
Limited Warranty also apply to this
warranty.
PARTS LIST: LONG-TERM
EMISSION DEFECT
WARRANTY
The parts listed here are covered for seven
years or 70,000 miles from the vehicle’s
in-service date, whichever occurs first.
Air/Fuel Metering System
Engine control computer (engine
control module)
Fuel pump (high pressure and low
pressure)
Injector
Neutral start switch
Throttle body
Transmission control computer
(transmission control module)
Air Induction System
Intake manifold
Catalyst System
Exhaust front pipe (including catalytic
converter)
Exhaust manifold (including manifold
converter)
Evaporative Control System
Charcoal canister
Check valve
Fuel tank
California Emission Control Warranty
WARRANTY
Your Warranties in Detail25
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MANUFACTURER’S
WARRANTY COVERAGE
1)For three years or 50,000 miles,
whichever occurs first:
–If your vehicle fails a smog-check
test, all necessary repairs and
adjustments will be made by Toyota
to ensure that your vehicle passes
the test. This is your Emission
Control System PERFORMANCE
WARRANTY.
–If an emissions-related part listed on
pages 18-19 is defective, the part will
be repaired or replaced by Toyota.
This is your SHORT-TERM Emission
Control System DEFECT WARRANTY.
Specific components may have
longer coverage under the terms of
the Powertrain Warranty.
2)For seven years or 70,000 miles,
whichever occurs first:
–If an emissions-related part listed on
page 25 is defective, the part will be
repaired or replaced by Toyota. This
is your LONG-TERM Emission
Control System DEFECT WARRANTY.
OWNER’S WARRANTY
RESPONSIBILITIES
You are responsible for performance of
the required maintenance indicated in the
Owner’s Manualand this booklet. Toyota
recommends that you retain all receipts
covering maintenance on your vehicle, but
Toyota cannot deny warranty coverage
solely for the lack of receipts or your
failure to ensure the performance of all
scheduled maintenance.
You are responsible for presenting your
vehicle to a Toyota dealership as soon as
a problem exists. The warranty repairs
should be completed in a reasonable
amount of time, not to exceed 30 days.
You should also be aware that Toyota may
deny you warranty coverage if your vehicle
or a part has failed due to abuse, neglect,
improper maintenance or unapproved
modifications.
If you have any questions regarding your
warranty rights and responsibilities, you
should contact the Toyota Customer
Experience Center at (800) 331-4331 or
the California Air Resources Board, Mobile
Source Control Division, at 9528 Telstar
Avenue, Suite 4, El Monte, CA 91731,
(800) 242-4450.
California Emission Control Warranty
WARRANTY
Your Warranties in Detail24
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WHAT IS NOT COVERED
These warranty obligations do not apply to
failures or noncompliance caused by:
The use of replacement parts not
certified in accordance with aftermarket
parts certification regulations.
The use of replacement parts not
equivalent in quality or design to
original equipment parts.
Provisions under the “What Is Not
Covered” section of the New Vehicle
Limited Warranty also apply to this
warranty.
PARTS LIST: LONG-TERM
EMISSION DEFECT
WARRANTY
The parts listed here are covered for seven
years or 70,000 miles from the vehicle’s
in-service date, whichever occurs first.
Air/Fuel Metering System
Engine control computer (engine
control module)
Fuel pump (high pressure and low
pressure)
Injector
Neutral start switch
Throttle body
Transmission control computer
(transmission control module)
Air Induction System
Intake manifold
Catalyst System
Exhaust front pipe (including catalytic
converter)
Exhaust manifold (including manifold
converter)
Evaporative Control System
Charcoal canister
Check valve
Fuel tank
California Emission Control Warranty
WARRANTY
Your Warranties in Detail25
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MANUFACTURER’S
WARRANTY COVERAGE
1)For three years or 50,000 miles,
whichever occurs first:
–If your vehicle fails a smog-check
test, all necessary repairs and
adjustments will be made by Toyota
to ensure that your vehicle passes
the test. This is your Emission
Control System PERFORMANCE
WARRANTY.
–If an emissions-related part listed on
pages 18-19 is defective, the part will
be repaired or replaced by Toyota.
This is your SHORT-TERM Emission
Control System DEFECT WARRANTY.
Specific components may have
longer coverage under the terms of
the Powertrain Warranty.
2)For seven years or 70,000 miles,
whichever occurs first:
–If an emissions-related part listed on
page 25 is defective, the part will be
repaired or replaced by Toyota. This
is your LONG-TERM Emission
Control System DEFECT WARRANTY.
OWNER’S WARRANTY
RESPONSIBILITIES
You are responsible for performance of
the required maintenance indicated in the
Owner’s Manualand this booklet. Toyota
recommends that you retain all receipts
covering maintenance on your vehicle, but
Toyota cannot deny warranty coverage
solely for the lack of receipts or your
failure to ensure the performance of all
scheduled maintenance.
You are responsible for presenting your
vehicle to a Toyota dealership as soon as
a problem exists. The warranty repairs
should be completed in a reasonable
amount of time, not to exceed 30 days.
You should also be aware that Toyota may
deny you warranty coverage if your vehicle
or a part has failed due to abuse, neglect,
improper maintenance or unapproved
modifications.
If you have any questions regarding your
warranty rights and responsibilities, you
should contact the Toyota Customer
Experience Center at (800) 331-4331 or
the California Air Resources Board, Mobile
Source Control Division, at 9528 Telstar
Avenue, Suite 4, El Monte, CA 91731,
(800) 242-4450.
California Emission Control Warranty
WARRANTY
Your Warranties in Detail24
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Maintenance ItemMaintenance Interval (Miles or Number of months, whichever occurs first)
After the described period, continue to follow the described maintenance at the recommended
intervals.
I = Inspect; R = Replace, Change, Tire Rotate or lubricate; T= Tighten to specified torque
Miles (000) 7.5 15 22.5 30 37.5 45 52.5 60 67.5 75 82.5 90
Months 7.5 15 22.5 30 37.5 45 52.5 60 67.5 75 82.5 90Exhaust pipes and mountings
IIIIII
Driver’s floor mat proper installation IIIIIIIIIIII
Fuel lines and connec-
tions, fuel tank vapor
vent system hoses and
fuel tank band Normal
III
Severe When operating in areas where road salts or other corrosive materials are used; if living in coastal
areas, inspect every 7,500 miles or 7.5 months, whichever occurs first
Fuel filter Normal R
Note: When operating the vehicle in extremely cold or hot weather conditions, contamination of the filter may occur and
filter replacement should be performed more often
Fuel tank cap gasket III
Manual transmission oil III
Parking brake linings
and drums Normal
III
Severe When operating in areas where road salts or other corrosive materials are used; if living in coastal
areas, inspect every 7,500 miles or 7.5 months, whichever occurs first
Rear differential oil IIIIII
Spark plugs R
Scheduled Maintenance
MAINTENANCE
39Maintenance Log
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Maintenance Item
Maintenance Interval (Miles or Number of months, whichever occurs first)
After the described period, continue to follow the described maintenance at the recommendedintervals.I = Inspect; R = Replace, Change, Tire Rotate or lubricate; T= Tighten to specified torque
Miles (000) 7.5 15 22.5 30 37.5 45 52.5 60 67.5 75 82.5 90
Months 7.5 15 22.5 30 37.5 45 52.5 60 67.5 75 82.5 90
Clutch fluid and system operations
IIIIII
Drive belt III
Drive shaft boots Normal
IIIIII
Driving on dirt
or dusty roads
IIIIIIIIIIII
Severe Repeated short driving distance; driving on rough and/or muddy roads; when operating on rough and/or muddy roads; driving in extremely cold weather; in areas where road salts or other corrosive materialsare used; if living in coastal areas, inspect every 7,500 miles or 7.5 months, whichever occurs first
Engine oil and oil filter Normal RRRRRRRRRRRR
Severe
Repeated short distance driving; driving in extremely cold weather, replace every 3,750 miles or 3 and
3/4 months, whichever occurs first
Engine coolant
Inspect II
I
Replace First replace at 135,000 miles or 132 months, then replace at every 75,000 miles or 72 months,
whichever occurs firstNote: See the “Explanation of Maintenance Items” section in the back of this guide for more information.
Engine air filter Normal
R RR
Driving on dirt
or dusty roads
IIIRIIIRIIIR
Note: When the vehicle is used in extremely dusty conditions, the air filter cleaner element should be replaced more often
Scheduled Maintenance
MAINTENANCE
38Maintenance Log
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Maintenance Item
Maintenance Interval (Miles or Number of months, whichever occurs first)
After the described period, continue to follow the described maintenance at the recommendedintervals.I = Inspect; R = Replace, Change, Tire Rotate or lubricate; T= Tighten to specified torque
Miles (000) 7.5 15 22.5 30 37.5 45 52.5 60 67.5 75 82.5 90
Months 7.5 15 22.5 30 37.5 45 52.5 60 67.5 75 82.5 90
Exhaust pipes and mountings
IIIIII
Driver’s floor mat proper installation IIIIIIIIIIII
Fuel lines and connec-
tions, fuel tank vapor
vent system hoses andfuel tank band Normal
III
Severe
When operating in areas where road salts or other corrosive materials are used; if living in coastal
areas, inspect every 7,500 miles or 7.5 months, whichever occurs first
Fuel filter Normal R
Note: When operating the vehicle in extremely cold or hot weather conditions, contamination of the filter may occur and
filter replacement should be performed more often
Fuel tank cap gasket
I II
Manual transmission oil
I II
Parking brake liningsand drumsNormal
III
Severe
When operating in areas where road salts or other corrosive materials are used; if living in coastal
areas, inspect every 7,500 miles or 7.5 months, whichever occurs first
Rear differential oil IIIIII
Spark plugs R
Scheduled Maintenance
MAINTENANCE
39Maintenance Log
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Maintenance ItemMaintenance Interval (Miles or Number of months, whichever occurs first)
After the described period, continue to follow the described maintenance at the recommended
intervals.
I = Inspect; R = Replace, Change, Tire Rotate or lubricate; T= Tighten to specified torque
Miles (000) 7.5 15 22.5 30 37.5 45 52.5 60 67.5 75 82.5 90
Months 7.5 15 22.5 30 37.5 45 52.5 60 67.5 75 82.5 90Clutch fluid and system operations
IIIIII
Drive belt III
Drive shaft boots Normal IIIIII
Driving on dirt
or dusty roads IIIIIIIIIIII
Severe Repeated short driving distance; driving on rough and/or muddy roads; when operating on rough and/or muddy roads; driving in extremely cold weather; in areas where road salts or other corrosive materialsare used; if living in coastal areas, inspect every 7,500 miles or 7.5 months, whichever occurs first
Engine oil and oil filter Normal RRRRRRRRRRRR
Severe Repeated short distance driving; driving in extremely cold weather, replace every 3,750 miles or 3 and
3/4 months, whichever occurs firstEngine coolant
Inspect II
I
Replace First replace at 135,000 miles or 132 months, then replace at every 75,000 miles or 72 months,
whichever occurs first
Note: See the “Explanation of Maintenance Items” section in the back of this guide for more information.
Engine air filter Normal RRR
Driving on dirt
or dusty roads IIIRIIIRIIIR
Note: When the vehicle is used in extremely dusty conditions, the air filter cleaner element should be replaced more often
Scheduled Maintenance
MAINTENANCE
38Maintenance Log
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Engine Oil and Oil Filter
Replace the oil filter and drain and refill
the engine oil at specified intervals. For
recommended oil grade and viscosity,
refer to the
Owner’s Manual.
Exhaust Pipes and Mountings
Visually inspect the exhaust pipes, muffler
and hangers for cracks, deterioration and
damage. Start the engine and listen
carefully for any exhaust gas leakage.
Tighten connections or replace parts as
necessary.
Fuel Lines and Connections,
Fuel Tank Vapor Vent System
Hoses and Fuel Tank Band
Visually inspect for corrosion, damage,
cracks, and loose or leaking connections.
Tighten connections or replace parts as
necessary.
Fuel Tank Cap Gasket
Visually inspect for cracks, deterioration
and damage and replace if necessary.
Nuts and Bolts on Chassis and
Body
Re-tighten the seat-mounting bolts and
front/rear suspension member retaining
bolts to specified torque.
Spark Plugs
Replace at specified intervals. Install new
plugs of the same type as originally
equipped. A qualified technician should
perform this operation.
Steering Gear
Inspect for signs of leakage. If you
discover any leakage, have it repaired
immediately by a qualified technician.
Steering Linkage and Boots
With the vehicle stopped, check for
excessive freeplay in the steering wheel.
Inspect the linkage for bending and
damage and the dust boots for
deterioration, cracks and damage. Replace
any damaged parts. A qualified technician
should perform these operations.
Tire Rotation
Tires should be rotated according to the
instructions in the Owner’s Manual. When
rotating tires, check for damage and
uneven wear. Replace if necessary.
Automatic Transmission Fluid or
Manual Transmission Oil
Inspect or replace at specified intervals.
When performing inspections, check each
component for signs of leakage. If you
discover any leakage, have it repaired by a
qualified technician immediately.
Explanation of Maintenance Items
Maintenance Log43
MAINTENANCE
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Drive Shaft Boots
Check the drive shaft boots and clamps
for cracks, deterioration and damage.
Replace any deteriorated or damaged parts
and, if necessary, repack the grease. A
qualified technician should perform these
operations.
Driver’s Floor Mat
Only use the driver’s floor mat
designed specifically for the model and
model year of your vehicle.
Always properly secure the driver’s
floor mat using the retaining hooks.
Never install another floor mat on top
of the existing driver’s floor mat.
Never install the driver’s floor mat
upside down.
Engine Air Filter
Replace at specified intervals. When
performing inspections, check for damage,
excessive wear and oiliness, and replace if
necessary.
Engine Coolant, Radiator and
Condenser
Drain the cooling system and refill with an
ethylene-glycol type coolant. Inspect the
radiator, condenser and/or intercooler for
leaves, dirt and insects, and clean if
necessary. Inspect hoses and connections
for corrosion and leaks. Tighten
connections and replace parts when
necessary. A qualified technician should
perform these operations. (For further
details, refer toRadiator, Condenser and
Hoses in theVehicle Maintenance and
Care section of the
Owner’s Manual).
Your Toyota is equipped with Genuine
Toyota Super Long-Life Coolant (SLLC)
BLUE. The replacement intervals for
engine coolant recommended in this
booklet are based on replacement with
Genuine Toyota Super Long-Life Coolant
(SLLC) BLUE or similar high-quality
non-silicate, non-amine, non-borate
ethylene-glycol coolant with long-life
hybrid organic acid technology (i.e., a
combination of low phosphates and
organic acids). If another type of
ethylene-glycol coolant is used,
replacement intervals may be different.
Do not use plain water.
Explanation of Maintenance Items
Maintenance Log42
MAINTENANCE
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Engine Oil and Oil Filter
Replace the oil filter and drain and refill
the engine oil at specified intervals. For
recommended oil grade and viscosity,
refer to the
Owner’s Manual.
Exhaust Pipes and Mountings
Visually inspect the exhaust pipes, muffler
and hangers for cracks, deterioration and
damage. Start the engine and listen
carefully for any exhaust gas leakage.
Tighten connections or replace parts as
necessary.
Fuel Lines and Connections,
Fuel Tank Vapor Vent System
Hoses and Fuel Tank Band
Visually inspect for corrosion, damage,
cracks, and loose or leaking connections.
Tighten connections or replace parts as
necessary.
Fuel Tank Cap Gasket
Visually inspect for cracks, deterioration
and damage and replace if necessary.
Nuts and Bolts on Chassis and
Body
Re-tighten the seat-mounting bolts and
front/rear suspension member retaining
bolts to specified torque.
Spark Plugs
Replace at specified intervals. Install new
plugs of the same type as originally
equipped. A qualified technician should
perform this operation.
Steering Gear
Inspect for signs of leakage. If you
discover any leakage, have it repaired
immediately by a qualified technician.
Steering Linkage and Boots
With the vehicle stopped, check for
excessive freeplay in the steering wheel.
Inspect the linkage for bending and
damage and the dust boots for
deterioration, cracks and damage. Replace
any damaged parts. A qualified technician
should perform these operations.
Tire Rotation
Tires should be rotated according to the
instructions in the Owner’s Manual. When
rotating tires, check for damage and
uneven wear. Replace if necessary.
Automatic Transmission Fluid or
Manual Transmission Oil
Inspect or replace at specified intervals.
When performing inspections, check each
component for signs of leakage. If you
discover any leakage, have it repaired by a
qualified technician immediately.
Explanation of Maintenance Items
Maintenance Log43
MAINTENANCE
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Drive Shaft Boots
Check the drive shaft boots and clamps
for cracks, deterioration and damage.
Replace any deteriorated or damaged parts
and, if necessary, repack the grease. A
qualified technician should perform these
operations.
Driver’s Floor Mat
Only use the driver’s floor mat
designed specifically for the model and
model year of your vehicle.
Always properly secure the driver’s
floor mat using the retaining hooks.
Never install another floor mat on top
of the existing driver’s floor mat.
Never install the driver’s floor mat
upside down.
Engine Air Filter
Replace at specified intervals. When
performing inspections, check for damage,
excessive wear and oiliness, and replace if
necessary.
Engine Coolant, Radiator and
Condenser
Drain the cooling system and refill with an
ethylene-glycol type coolant. Inspect the
radiator, condenser and/or intercooler for
leaves, dirt and insects, and clean if
necessary. Inspect hoses and connections
for corrosion and leaks. Tighten
connections and replace parts when
necessary. A qualified technician should
perform these operations. (For further
details, refer toRadiator, Condenser and
Hoses in theVehicle Maintenance and
Care section of the
Owner’s Manual).
Your Toyota is equipped with Genuine
Toyota Super Long-Life Coolant (SLLC)
BLUE. The replacement intervals for
engine coolant recommended in this
booklet are based on replacement with
Genuine Toyota Super Long-Life Coolant
(SLLC) BLUE or similar high-quality
non-silicate, non-amine, non-borate
ethylene-glycol coolant with long-life
hybrid organic acid technology (i.e., a
combination of low phosphates and
organic acids). If another type of
ethylene-glycol coolant is used,
replacement intervals may be different.
Do not use plain water.
Explanation of Maintenance Items
Maintenance Log42
MAINTENANCE
46768b2_2878013 2018 Toyota 86 EML EN 1st PTG text.indd 4311/21/17 5:14 PM