2018 Ram 3500 water pump

STARTING THE ENGINE — 3.0L
DIESEL ENGINE
Before starting your vehicle, adjust your seat,
both inside and outside mirrors, and fasten
your seat belts.
The starter is allowed to crank for up to
30-second intervals. Waiting a few minutes
between such intervals will protect the starter
from overheating.
WARNING!
• Before exiting a vehicle, always come toa complete stop, then shift the auto-
matic transmission into PARK and apply
the parking brake. Always make sure the
keyless ignition node is in the OFF
mode, remove the key fob from the ve-
hicle and lock the vehicle.
• Never leave children alone in a vehicle,
or with access to an unlocked vehicle.
Leaving children in a vehicle unattended
is dangerous for a number of reasons. A
child or others could be seriously or
fatally injured. Children should be
WARNING!
warned not to touch the parking brake,
brake pedal or the gear selector.
• Do not leave the key fob in or near the
vehicle, or in a location accessible to
children, and do not leave the ignition of
a vehicle equipped with Keyless Enter-
N-Go in the ACC or ON/RUN mode. A
child could operate power windows,
other controls, or move the vehicle.
• Do not leave children or animals inside
parked vehicles in hot weather. Interior
heat build-up may cause serious injury
or death.
NOTE:
Engine start up in very low ambient tempera-
ture could result in evident white smoke. This
condition will disappear as the engine warms
up.
CAUTION!
• The engine is allowed to crank as long as 30 seconds. If the engine fails to start
during this period, please wait at least
CAUTION!
two minutes for the starter to cool before
repeating start procedure.
• If the “Water in Fuel Indicator Light”
remains on, DO NOT START engine be-
fore you drain the water from the fuel
filters to avoid engine damage. Refer to
“Draining Fuel/Water Separator Filter”
in “Servicing And Maintenance” in your
Diesel Supplement on www.mopar.com/
en-us/care/owners-manual.html (U.S.
Residents) or www.owners.mopar.ca
(Canadian Residents) for further infor-
mation.
Normal Starting Using ENGINE
STOP/START Button
Observe the instrument panel cluster lights
when starting the engine.
NOTE:
Normal starting of either a cold or a warm
engine is obtained without pumping or press-
ing the accelerator pedal.
STARTING AND OPERATING
142

To Turn On The Engine Using The ENGINE START/
STOP Button
1. The transmission must be in PARK.
2. Press and hold the brake pedal whilepushing the ENGINE START/STOP button
once.
NOTE:
A delay of the start of up to five seconds is
possible under very cold conditions. The
"Wait to Start" telltale will be illuminated
during the pre-heat process, When the
engine Wait To Start light goes off the
engine will automatically crank.
CAUTION!
If the “Water in Fuel Indicator Light” re-
mains on, DO NOT START engine before
you drain the water from the fuel filters to
avoid engine damage. Refer to “Draining
Fuel/Water Separator Filter” in “Servicing
And Maintenance” in your Diesel Supple-
ment at www.mopar.com/en-us/care/
owners-manual.html (U.S. Residents) or
www.owners.mopar.ca (Canadian Resi-
dents) for further information. 3. The system takes over and attempts to
start the vehicle. If the vehicle fails to
start, the starter will disengage automati-
cally after 25 seconds.
4. If you wish to stop the cranking of the engine prior to the engine starting, push
the button again.
NOTE:
Normal starting of either a cold or a warm
engine is obtained without pumping or press-
ing the accelerator pedal.
To Turn Off The Engine Using ENGINE START/
STOP Button
1. Place the gear selector in PARK, then push and release the ENGINE START/
STOP button.
2. The ignition will return to the OFF mode.
3. If the gear selector is not in PARK, the ENGINE START/STOP button must be
held for two seconds or three short pushes
in a row with the vehicle speed above
5 MPH (8 km/h) before the engine will shut off. The ignition will remain in the
ACC mode until the gear selector is in
PARK and the button is pushed twice to
the OFF mode.
4. If the gear selector is not in PARK and the ENGINE START/STOP button is pushed
once with the vehicle speed above 5 MPH
(8 km/h), the instrument cluster will dis-
play a “Vehicle Not In Park” message and
the engine will remain running. Never
leave a vehicle out of the PARK position,
or it could roll.
NOTE:
If the gear selector is not in PARK, and the
ENGINE START/STOP button is pushed once
with the vehicle speed below 5 MPH (8 km/
h), the engine will shut off and the ignition
will remain in the ACC position. If vehicle
speed drops below 1.2 MPH (1.9 km/h), the
vehicle may AutoPark. See AutoPark section
for further details.
143

2. Insert funnel into same filler pipe openingas the fuel nozzle.
NOTE:
Ensure funnel is inserted fully to hold
flapper door open. 3. Pour fuel into funnel opening.
4. Remove funnel from filler pipe, clean off
prior to putting back in the jack kit.
WARNING!
• Never have any smoking materials lit inor near the vehicle when the fuel door is
open or the tank is being filled.
• Never add fuel when the engine is run-
ning. This is in violation of most state
and federal fire regulations and may
cause the “Malfunction Indicator Light”
to turn on.
• A fire may result if fuel is pumped into a
portable container that is inside of a
vehicle. You could be burned. Always
place fuel containers on the ground
while filling.
CAUTION!
To avoid fuel spillage and overfilling, do
not “top off” the fuel tank after filling.
Diesel Exhaust Fluid
Your vehicle is equipped with a Selective
Catalytic Reduction system to meet the very
stringent diesel emissions standards required
by the Environmental Protection Agency.
The purpose of the SCR system is to reduce
levels of NOx (oxides of nitrogen emitted from
engines) that are harmful to our health and
the environment to a near-zero level. Small
quantities of Diesel Exhaust Fluid (DEF) is
injected into the exhaust upstream of a cata-
lyst where, when vaporized, it converts smog-
forming nitrogen oxides (NOx) into harmless
nitrogen (N2) and water vapor (H2O), two
natural components of the air we breathe.
You can operate with the comfort that your
vehicle is contributing to a cleaner, healthier
world environment for this and generations to
come.
System Overview
This vehicle is equipped with a Diesel Ex-
haust Fluid (DEF) injection system and a
Selective Catalytic Reduction (SCR) catalyst
to meet the emission requirements.
Fill Locations And Funnel Useage
1 — Diesel Exhaust Fluid (DEF) Fill
Location
2 — Diesel Fuel Fill Location
3 — Emergency Diesel Fuel Fill Funnel
183

2. Insert DEF fill adapter/nozzle into DEFtank filler neck. NOTE:
• The DEF gauge may take up to five seconds to update after adding a gallon
or more of Diesel Exhaust Fluid (DEF)
to the DEF tank. If you have a fault
related to the DEF system, the gauge
may not update to the new level. See
your authorized dealer for service.
• The DEF gauge may also not immedi- ately update after a refill if the tempera-
ture of the DEF fluid is below 12F
(-11C). The DEF line heater will possi-
bly warm up the DEF fluid and allow the
gauge to update after a period of run
time. Under very cold conditions, it is
possible that the gauge may not reflect
the new fill level for several drives.
CAUTION!
•To avoid DEF spillage, and possible dam-
age to the DEF tank from overfilling, do
not “top off” the DEF tank after filling.
CAUTION!
• DO NOT OVERFILL. DEF will freeze be-
low 12ºF (-11ºC). The DEF system is
designed to work in temperatures below
the DEF freezing point, however, if the
tank is overfilled and freezes, the system
could be damaged.
• When DEF is spilled, clean the area immediately with water and use an ab-
sorbent material to soak up the spills on
the ground.
• Do not attempt to start your engine if DEF is accidentally added to the diesel
fuel tank as it can result in severe dam-
age to your engine, including but not
limited to failure of the fuel pump and
injectors.
Fill Locations
1 — Diesel Exhaust Fluid (DEF) Fill
Location
2 — Diesel Fuel Fill Location
185

Diesel Exhaust Fluid
Your vehicle is equipped with a Selective
Catalytic Reduction system to meet the very
stringent diesel emissions standards re-
quired by the Environmental Protection
Agency.
The purpose of the SCR system is to reduce
levels of NOx (oxides of nitrogen emitted from
engines) that are harmful to our health and
the environment to a near-zero level. Small
quantities of Diesel Exhaust Fluid (DEF) is
injected into the exhaust upstream of a cata-
lyst where, when vaporized, it converts smog-
forming nitrogen oxides (NOx) into harmless
nitrogen (N2) and water vapor (H2O), two
natural components of the air we breathe.
You can operate with the comfort that your
vehicle is contributing to a cleaner, healthier
world environment for this and generations to
come.
System Overview
This vehicle is equipped with a Diesel Ex-
haust Fluid (DEF) injection system and a
Selective Catalytic Reduction (SCR) catalyst
to meet the emission requirements.The DEF injection system consists of the
following components:
• DEF tank
• DEF pump
• DEF injector
• Electronically-heated DEF lines
• DEF control module
• NOx sensors
• Temperature sensors
• SCR catalyst
• UQS Sensor
Refer to “Instrument Cluster Display” in
“Getting To Know Your Instrument Panel” for
system messages and warnings.
NOTE:
• Your vehicle is equipped with a DEF injec-
tion system. You may occasionally hear an
audible clicking noise. This is normal op-
eration.
• The DEF pump will run for a period of time after engine shutdown to purge the DEF
system. This is normal operation.
Diesel Exhaust Fluid Storage
Diesel Exhaust Fluid (DEF) is considered a
very stable product with a long shelf life. If
DEF is kept in temperatures between 10° and
90°F (-12° and 32°C), it will last a minimum
of one year.
DEF is subject to freezing at the lowest tem-
peratures. For example, DEF may freeze at
temperatures at or below 12° F (-11° C). The
system has been designed to operate in this
environment.
NOTE:
When working with DEF, it is important to
know that:
• Any containers or parts that come into con-tact with DEF must be DEF compatible
(plastic or stainless steel). Copper, brass,
aluminum, iron or non-stainless steel
should be avoided as they are subject to
corrosion by DEF.
• If DEF is spilled, it should be wiped up completely.
STARTING AND OPERATING
188

CAUTION!
• DO NOT OVERFILL. DEF will freeze be-low 12ºF (-11ºC). The DEF system is
designed to work in temperatures below
the DEF freezing point, however, if the
tank is overfilled and freezes, the system
could be damaged.
• When DEF is spilled, clean the area immediately with water and use an ab-
sorbent material to soak up the spills on
the ground.
• Do not attempt to start your engine if DEF is accidentally added to the diesel
fuel tank as it can result in severe dam-
age to your engine, including but not
limited to failure of the fuel pump and
injectors.
CAUTION!
• Never add anything other than DEF tothe tank – especially any form of hydro-
carbon such as diesel fuel, fuel system
additives, gasoline, or any other
petroleum-based product. Even a very
small amount of these, less than
100 parts per million or less than 1 oz.
per 78 gallons (295 liters) will contami-
nate the entire DEF system and will
require replacement. If owners use a
container, funnel or nozzle when refilling
the tank, it should either be new or one
that is has only been used for adding
DEF. Mopar provides an attachable
nozzle with its DEF for this purpose.
3. Stop filling the DEF tank immediately when any of the following happen: DEF
stops flowing from the fill bottle into the
DEF tank, DEF splashes out the filler
neck, or a DEF pump nozzle automatically
shuts off.
4. Reinstall cap onto DEF tank. Filling The Def Tank In Cold Climates
Since DEF will begin to freeze at 12°F
(-11°C), your vehicle is equipped with an
automatic DEF heating system. This allows
the DEF injection system to operate properly
at temperatures below 12°F (-11°C). If your
vehicle is not in operation for an extended
period of time with temperatures below 12°F
(-11°C), the DEF in the tank may freeze. If
the tank is overfilled and freezes, it could be
damaged. Therefore, do not overfill the DEF
tank.
Extra care should be taken when filling with
portable containers to avoid overfilling. Note
the level of the DEF gauge in your instrument
cluster. You may safely add a maximum of
2 gallons (7.5 Liters) of DEF from portable
containers when your DEF gauge is reading ½
full.
STARTING AND OPERATING
190

nate and an audible chime will be heard. At
this point, you should stop the engine and
drain the water from the filter housing.
CAUTION!
If the “Water In Fuel Indicator Light” re-
mains on, DO NOT START the engine be-
fore you drain water from the fuel filter to
avoid engine damage.
If the “Water In Fuel Indicator Light” comes
on and a single chime is heard while you are
driving, or with the ignition in the ON posi-
tion, there may be a problem with your water
separator wiring or sensor. See your autho-
rized dealer for service.
Upon proper draining of the water from the
fuel filter, the “Water In Fuel Indicator Light”
will remain illuminated for approximately
10 seconds. If the water was drained while
the engine was running, the “Water In Fuel
Indicator Light” may remain on for approxi-
mately three minutes. NOTE:
Care should be taken in disposing of used
fluids from your vehicle. Used fluids, indis-
criminately discarded, can present a problem
to the environment. Contact an authorized
dealer, service station, or government agency
for advice on recycling programs and for
where used fluids and filters can be properly
disposed of in your area.
Drain the fuel/water separator filter when the
“Water In Fuel Indicator Light” is ON. Within
10 minutes of vehicle shutdown, turn the
filter drain valve (located on the bottom of the
filter housing) counterclockwise to drain fuel/
water, then turn the ignition switch to the ON
position, and allow any accumulated water to
drain. Leave the drain valve open until all
water and contaminants have been removed.
When clean fuel is visible, close the drain
valve by turning it clockwise, and turn the
ignition switch to OFF.
If more than two ounces or 60 milliliters of
fuel have been drained, follow the directions
for “Priming If The Engine Has Run Out Of
Fuel.”
Underbody Mounted Fuel Filter
Replacement
NOTE:
Using a fuel filter that does not meet the
manufacturer's filtration and water separat-
ing requirements can severely impact fuel
system life and reliability.
CAUTION!
• Diesel fuel will damage blacktop paving
surfaces. Drain the filter into an appro-
priate container.
• Do not prefill the fuel filter when install-
ing a new fuel filter. There is a possibility
debris could be introduced into the fuel
filter during this action. It is best to
install the filter dry and allow the in-tank
lift pump to prime the fuel system.
1. Turn engine off.
2. Place a drain pan under the fuel filter assembly.
3. Open the water drain valve, and let any accumulated water drain.
4. Close the water drain valve.
SERVICING AND MAINTENANCE
250

5. Remove bottom cover using a strapwrench. Rotate counterclockwise for re-
moval. Remove the used o-ring and dis-
card it.
6. Remove the used filter cartridge from the housing and dispose of it according to
your local regulations.
7. Wipe the sealing surfaces of the lid and housing clean.
8. Install a new o-ring into the ring groove on the filter housing and lubricate with clean
engine oil.
NOTE:
WIF (Water In Fuel) sensor is re-usable. Ser-
vice kit comes with new o-ring for filter can-
ister and WIF sensor.
Priming If The Engine Has Run Out
Of Fuel
WARNING!
Do not open the high pressure fuel system
with the engine running. Engine operation
causes high fuel pressure. High pressure
WARNING!
fuel spray can cause serious injury or
death.
1. Add a substantial amount of fuel to the tank, approximately 2 to 5 gal (8L to
19L).
2. Press ignition switch twice without your foot on brake to put vehicle in Run posi-
tion. This will activate the in tank fuel
pump for approximately 30 seconds. Re-
peat this process twice.
3. Start the engine using the “Normal Start- ing” procedure. Refer to “Starting The
Engine” in “Starting and Operating” for
further information.
CAUTION!
The starter motor will engage for approxi-
mately 30 seconds at a time. Allow two
minutes between cranking intervals.
NOTE:
The engine may run rough until the air is
forced from all the fuel lines.
WARNING!
Do not use alcohol or gasoline as a fuel
blending agent. They can be unstable un-
der certain conditions and be hazardous or
explosive when mixed with diesel fuel.
CAUTION!
Due to lack of lubricants in alcohol or
gasoline, the use of these fuels can cause
damage to the fuel system.
NOTE:
• Use of biodiesel mixture in excess of 20% can negatively impact the fuel filter's abil-
ity to separate water from the fuel, resulting
in high pressure fuel system corrosion or
damage.
• In addition, commercially available fuel ad- ditives are not necessary for the proper
operation of your diesel engine.
• For extreme cold conditions, "Mopar Pre- mium Diesel Fuel Treatment" is recom-
mended to assist with cold starting.
251