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6.4L Engine
1 — Coolant Pressure Bottle7 — Battery
2 — Transmission Dipstick 8 — Power Distribution Center (Fuses)
3 — Engine Oil Fill 9 — Washer Fluid Reservoir
4 — Engine Oil Dipstick 10 — Power Steering Fluid Reservoir
5 — Brake Fluid Reservoir 11 — Air Cleaner Filter
6 — Aux Power Distribution Center (Fuses)
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3.0L Diesel Engine
1 — Air Cleaner Filter6 — Power Distribution Center (PDC)
2 — Engine Oil Fill 7 — Washer Fluid Reservoir
3 — Brake Fluid Reservoir 8 — Engine Coolant Reservoir
4 — Aux Power Distribution Center (Fuses) 9 — Engine Oil Dipstick
5 — Battery
SERVICING AND MAINTENANCE
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6.7L Diesel Engine — Six-Speed 68RFE (2500/3500 Models)
1 — Battery7 — Aux Power Distribution Center
2 — Engine Coolant Reservoir 8 — Power Distribution Center
3 — Automatic Transmission Dipstick 9 — Washer Fluid Reservoir
4 — Engine Oil Fill 10 — Power Steering Fluid Reservoir
5 — Engine Oil Dipstick 11 — Air Cleaner Filter
6 — Brake Fluid Reservoir
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6.7L Diesel Engine — Six-Speed AS69RC HD (3500/Chassis Cab Models)
1 — Battery
2 — Engine Coolant Reservoir
3 — Engine Oil Fill
4 — Engine Oil Dipstick
5 — Automatic Transmission Dipstick
6 — Brake Fluid Reservoir7 — Aux Power Distribution Center
8 — Power Distribution Center
9 — Washer Fluid Reservoir
10 — Power Steering Fluid Reservoir
11 — Air Cleaner Filter
SERVICING AND MAINTENANCE
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5. Remove bottom cover using a strapwrench. Rotate counterclockwise for re-
moval. Remove the used o-ring and dis-
card it.
6. Remove the used filter cartridge from the housing and dispose of it according to
your local regulations.
7. Wipe the sealing surfaces of the lid and housing clean.
8. Install a new o-ring into the ring groove on the filter housing and lubricate with clean
engine oil.
NOTE:
WIF (Water In Fuel) sensor is re-usable. Ser-
vice kit comes with new o-ring for filter can-
ister and WIF sensor.
Priming If The Engine Has Run Out
Of Fuel
WARNING!
Do not open the high pressure fuel system
with the engine running. Engine operation
causes high fuel pressure. High pressure
WARNING!
fuel spray can cause serious injury or
death.
1. Add a substantial amount of fuel to the tank, approximately 2 to 5 gal (8L to
19L).
2. Press ignition switch twice without your foot on brake to put vehicle in Run posi-
tion. This will activate the in tank fuel
pump for approximately 30 seconds. Re-
peat this process twice.
3. Start the engine using the “Normal Start- ing” procedure. Refer to “Starting The
Engine” in “Starting and Operating” for
further information.
CAUTION!
The starter motor will engage for approxi-
mately 30 seconds at a time. Allow two
minutes between cranking intervals.
NOTE:
The engine may run rough until the air is
forced from all the fuel lines.
WARNING!
Do not use alcohol or gasoline as a fuel
blending agent. They can be unstable un-
der certain conditions and be hazardous or
explosive when mixed with diesel fuel.
CAUTION!
Due to lack of lubricants in alcohol or
gasoline, the use of these fuels can cause
damage to the fuel system.
NOTE:
• Use of biodiesel mixture in excess of 20% can negatively impact the fuel filter's abil-
ity to separate water from the fuel, resulting
in high pressure fuel system corrosion or
damage.
• In addition, commercially available fuel ad- ditives are not necessary for the proper
operation of your diesel engine.
• For extreme cold conditions, "Mopar Pre- mium Diesel Fuel Treatment" is recom-
mended to assist with cold starting.
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6. Remove the used filter cartridge from thehousing and dispose of according to your
local regulations.
7. Wipe clean the sealing surfaces of the lid and housing.
8. Install new o-ring back into ring groove on the filter housing and lubricate with clean
engine oil.
9. Remove new filter cartridge from plastic bag and install into housing.
NOTE:
Do not remove cartridge from bag until
you reach this step in order to keep car-
tridge clean.
10. Push down on the cartridge to ensure it is properly seated. Do not pre-fill the filter
housing with fuel.
11. Install lid onto housing and tighten to 22.5 ft lbs (30.5 N.m). Do not over-
tighten the lid.
12. Prime the engine using the procedure in “Priming If The Engine Has Run Out Of
Fuel.” Then start the engine and confirm
there are no leaks.Underbody Mounted Fuel Filter
Replacement
NOTE:
• Using a fuel filter that does not meet themanufacturer's filtration and water separat-
ing requirements can severely impact fuel
system life and reliability.
• The underbody mounted filter housing will cause the engine not to run if:
1. No filter is installed.
CAUTION!
• Diesel fuel will damage blacktop paving surfaces. Drain the filter into an appro-
priate container.
• Do not prefill the fuel filter when install-
ing a new fuel filter. There is a possibility
debris could be introduced into the fuel
filter during this action. It is best to
install the filter dry and allow the in-tank
lift pump to prime the fuel system.
1. Ensure engine is turned off. 2. Place drain pan under the fuel filter drain
hose.
3. Open the water drain valve 1 full turn counterclockwise and completely drain
fuel and water into the approved
container.
4. Close the water drain valve.
5. Remove lid using a socket or strap wrench. Rotate counterclockwise for re-
moval. Remove used o-ring and discard it.
6. Remove the used filter cartridge from the housing and dispose of according to your
local regulations.
7. Wipe clean the sealing surfaces of the lid and housing.
8. Install new o-ring back into ring groove on the filter housing and lubricate with clean
engine oil.
NOTE:
WIF sensor is re-usable. Service kit comes
with new o-ring for filter canister and WIF
sensor.
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Tread Wear Indicators
Tread wear indicators are in the original
equipment tires to help you in determining
when your tires should be replaced.
These indicators are molded into the bottom
of the tread grooves. They will appear as
bands when the tread depth becomes a
1/16 of an inch (1.6 mm). When the tread is
worn to the tread wear indicators, the tire
should be replaced. Refer to “Replacement
Tires” in this section for further information.
Life Of Tire
The service life of a tire is dependent upon
varying factors including, but not limited to:
• Driving style.
• Tire pressure - Improper cold tire inflationpressures can cause uneven wear patterns
to develop across the tire tread. These ab-
normal wear patterns will reduce tread life,
resulting in the need for earlier tire replace-
ment.
• Distance driven.
• Performance tires, tires with a speed rating of V or higher, and Summer tires typically
have a reduced tread life. Rotation of these
tires per the vehicle scheduled mainte-
nance is highly recommended.
WARNING!
Tires and the spare tire should be replaced
after six years, regardless of the remaining
tread. Failure to follow this warning can
result in sudden tire failure. You could lose
control and have a collision resulting in
serious injury or death. Keep dismounted tires in a cool, dry place
with as little exposure to light as possible.
Protect tires from contact with oil, grease,
and gasoline.
Replacement Tires
The tires on your new vehicle provide a bal-
ance of many characteristics. They should be
inspected regularly for wear and correct cold
tire inflation pressures. The manufacturer
strongly recommends that you use tires
equivalent to the originals in size, quality and
performance when replacement is needed.
Refer to the paragraph on “Tread Wear Indi-
cators” in this section. Refer to the Tire and
Loading Information placard or the Vehicle
Certification Label for the size designation of
your tire. The Load Index and Speed Symbol
for your tire will be found on the original
equipment tire sidewall.
See the Tire Sizing Chart example found in
the “Tire Safety Information” section of this
manual for more information relating to the
Load Index and Speed Symbol of a tire.
Tire Tread
1 — Worn Tire
2 — New Tire
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WHEEL AND TIRE TORQUE
SPECIFICATIONS
Proper lug nut/bolt torque is very important to
ensure that the wheel is properly mounted to
the vehicle. Any time a wheel has been re-
moved and reinstalled on the vehicle, the lug
nuts/bolts should be torqued using a properly
calibrated torque wrench using a high quality
six sided (hex) deep wall socket.
Torque Specifications
All wheel nuts should be tightened occasion-
ally to eliminate the possibility of wheel studs
being sheared or the bolt holes in the wheels
becoming elongated. This is especially im-
portant during the first few hundred miles/
kilometers of operation to allow the wheel
nuts to become properly set. All wheel nuts
should first be firmly seated against the
wheel. The wheel nuts should then be tight-
ened to recommended torque. Tighten the
wheel nuts to final torque in increments.
Progress around the bolt circle, tightening
the wheel nut opposite to the wheel nut justpreviously tightened until final torque is
achieved. Ensure that the socket is fully en-
gaged on the lug nut/bolt (do not insert it
halfway).
Recommended torques are shown in the fol-
lowing chart:
Disc Wheels
Nut
Ty p e
Stud
Size Hex
SizeTorque
Ft LbsTorque
Newton
Meters
Cone M14 x
1.5 22 mm 130 176
Flanged M14 x
1.5 22 mm 140 190
8-Stud — Dual Rear Wheels
• Dual wheels are flat-mounted and center-
piloted. The lug nuts are a two-piece as-
sembly. When the tires are being rotated or
replaced, clean these lug nuts and add two
drops of oil at the interface between the hex
and the washer. • Slots in the wheels will assist in properly
orienting the inner and outer wheels. Align
these slots when assembling the wheels for
best access to the tire valve on the inner
wheel. The tires of both dual wheels must
be completely off the ground when tighten-
ing, to ensure wheel centering and maxi-
mum wheel clamping.
Oil Interface LocationTECHNICAL SPECIFICATIONS
276