Brake Fluid Check........................................205
Power Steering Fluid Check....................205
Washer Fluid Check....................................206
Draining the Fuel Filter Water Trap - 6.7L Diesel...........................................................206
Fuel Filter - 6.8L...........................................207
Changing the 12V Battery.........................207
Checking the Wiper Blades.....................209
Changing the Wiper Blades....................209
Adjusting the Headlamps
.........................210
Removing a Headlamp................................211
Changing a Bulb
.............................................211
Bulb Specification Chart............................212
Changing the Engine Air Filter - 6.7L Diesel.............................................................213
Changing the Engine Air Filter - 6.8L......217
Changing the Engine-Mounted and Diesel Fuel Conditioner Module Fuel
Filters .............................................................
218
Electrical System Inspection....................221
Air Induction System Inspection.............221
Exhaust System Inspection.....................222
Brake System Inspection..........................223
Axle Inspection
.............................................226
Steering System Inspection.....................226
Suspension System Inspection
..............227
Frame and Tow Hook Inspection...........227
Rear Axle Fluid Check.................................227
Spring U-Bolt Check...................................228
Vehicle Care
General Information
...................................229
Cleaning Products
.......................................229
Cleaning the Exterior..................................229
Waxing.............................................................230
Cleaning the Engine.....................................231
Cleaning the Windows and Wiper Blades...........................................................231
Cleaning the Interior....................................232
Cleaning the Instrument Panel and Instrument Cluster Lens........................232 Repairing Minor Paint Damage
...............233
Cleaning the Wheels..................................233
Vehicle Storage
.............................................234
Wheels and Tires
Tire Care
..........................................................236
Using Snow Chains......................................251
Changing a Road Wheel............................251
Technical Specifications...........................253
Capacities and Specific- ations
Engine Specifications - 6.7L Diesel.......255
Engine Specifications - 6.8L
...................256
Motorcraft Parts - 6.7L Diesel..................257
Motorcraft Parts - 6.8L..............................258
Vehicle Identification Number
................259
Vehicle Certification Label.......................260
Transmission Code Designation............260
Capacities and Specifications - 6.7L Diesel............................................................261
Capacities and Specifications - 6.8L..............................................................269
Audio System
General Information
...................................276
Audio Unit - Vehicles With: AM/FM/CD/ SYNC.............................................................277
Audio Unit - Vehicles With: AM/FM
......279
Satellite Radio
...............................................281
Audio Input Jack...........................................283
USB Port
.........................................................284
SYNC™
General Information
...................................285
Using Voice Recognition............................287
Using SYNC™ With Your Phone............289
Using SYNC™ With Your Media Player............................................................301
SYNC™ Troubleshooting
..........................310
4
F650750 (TBC) , enUSA, Edition date: 201708, First Printing Table of Contents
Interior luggage compartment
release
Jack
Keep out of reach of children
Lighting control
Low tire pressure warning
Maintain correct fluid level
Note operating instructions
Panic alarm
Parking aid
Parking brake
Power steering fluid
Power windows front/rear
Power window lockout
Requires registered technician
Safety alert See Owner's Manual
See Service Manual
Service engine soon
Side airbag
Shield the eyes
Stability control
Windshield wash and wipe
DATA RECORDING
Service Data Recording
Service data recorders in your vehicle are
capable of collecting and storing
diagnostic information about your vehicle.
This potentially includes information about
the performance or status of various
systems and modules in the vehicle, such
as engine, throttle, steering or brake
systems. In order to properly diagnose and
service your vehicle, Ford Motor Company,
Ford of Canada, and service and repair
facilities may access or share among them
vehicle diagnostic information received
through a direct connection to your vehicle
when diagnosing or servicing your vehicle.
Additionally, when your vehicle is in for
service or repair, Ford Motor Company,
Ford of Canada, and service and repair
facilities may access or share among them
data for vehicle improvement purposes.
For the United States only (if equipped),
12
F650750 (TBC) , enUSA, Edition date: 201708, First Printing Introduction E161353 E139213 E231159 E231158 E167012 E138639
GENERAL INFORMATION
WARNING
Exceeding these ratings by
overloading can cause component
failure resulting in property damage,
personal injury or death. Fluid Temperature
If the operating temperature exceeds
250°F (121°C), the rate of axle lubrication
oxidation increases and shortens the life
of the lubricant and seals, requiring axle
lubrication changes to become more
frequent to preserve the axle. Do not
consistently run extreme pressure (EP)
lubricants above
250°F (121°C).
Axle Conversions WARNING
When operating a loaded vehicle, the
driver must keep all adjustable axles
on the ground at all times, supporting
their share of the vehicle ’s load. Failure to
do so can overload other axles, tires,
wheels, springs, steering components,
brakes and frames, resulting in early
component failure, loss of vehicle control,
possible property damage and personal
injury. We do not recommend, or approve,
performing axle conversions. However, we
understand that, on occasion, others install
aftermarket add-on axles on the truck
chassis that allow operator control for
weight transfer from other axles (such as
air lift axles). LIMITED SLIP DIFFERENTIAL
(If Equipped) WARNING
If both wheels are not raised off the
ground, the one wheel that is not
raised may pull the vehicle off its
support, possibly resulting in personal
injury. This axle provides added traction on
slippery surfaces, particularly when one
wheel is on a poor traction surface. Under
normal conditions, the limited-slip axle
functions like a standard rear axle. The axle
may exhibit a slight noise or vibration
during tight turns with low vehicle speed.
This is normal behavior and indicates the
axle is working.
Both wheels must be raised off the ground
should it be necessary to operate one
wheel with your vehicle stationary.
ELECTRONIC LOCKING
DIFFERENTIAL
(If Equipped)
Driver-Controlled Locking
Differential
Note: Never use the differential lock at
vehicle speeds above
25 mph (40 km/h).
Some drive axles have a driver-controlled
differential lock. The differential lock can
lock or unlock the differential when your
vehicle is moving or stopped. When extra
traction is required, the differential lock
provides full power to both wheels.
When you lock the differential, your
vehicle ’s turning radius increases
(under-steer).
Take care to avoid sudden accelerations
when both drive wheels are on a slippery
surface.
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F650750 (TBC) , enUSA, Edition date: 201708, First Printing Rear Axle
STEERING
To help prevent damage to the power
steering system:
•
Never hold the steering wheel at its
furthest turning points (until it stops)
for more than three to five seconds
when the engine is running.
• Do not operate the vehicle with a low
power steering pump fluid level (below
the MIN mark on the reservoir).
• Some noise is normal during operation.
If excessive, check for low power
steering pump fluid level before
seeking service by your dealer.
• Heavy or uneven efforts may be caused
by low power steering fluid. Check for
low power steering pump fluid level
before seeking service by your dealer.
• Do not fill the power steering pump
reservoir above the MAX mark on the
reservoir, as this may result in leaks
from the reservoir.
If the power steering system breaks down
(or if the engine is turned off), you can
steer the vehicle manually, but it takes
more effort.
Operating the steering system excessively
at an elevated engine RPM (>1200 rpm)
for more than 2 minutes can result in
steering system damage from overheating.
Move the steering wheel to the full left
position then full right position at idle
speed, or stop using the system for 2
minutes to allow the system to cool down.
If the power steering system exhibits heavy
or uneven efforts, check for the following
before seeking service from your dealer:
• An improperly inflated tire.
• Overloading of front suspension.
• Uneven vehicle loading.
• Binding suspension components. If the power steering system wanders or
pulls, check for:
•
An improperly inflated tire.
• Uneven vehicle loading.
• Uneven tire wear.
• Loose or worn suspension
components.
• Loose or worn steering components.
• Improper vehicle alignment.
• High crosswinds.
If any steering components are serviced or
replaced, install new fasteners (many are
coated with thread adhesive or have
prevailing torque features which may not
be re-used). Never re-use a bolt or nut.
Torque fasteners to specifications.
A high crown in the road or high crosswinds
may also make the steering seem to
wander or pull.
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F650750 (TBC) , enUSA, Edition date: 201708, First Printing Driving Aids
VEHICLE INSPECTION
INFORMATION
To make sure your vehicle is ready to
operate, conduct a pre-trip inspection at
the beginning of each work period. Follow
the steps listed in this section to verify a
proper vehicle inspection procedure.
WARNINGS
Exercise great caution when working
on a vehicle equipped with an
automatic fan clutch. The fan starts
in motion only after the engine coolant
reaches a predetermined temperature or
the refrigerant pressure (if equipped with
air conditioning) reaches a predetermined
setting. The fan starts at this point with no
advance warning. Never reach near, or
permit objects to protrude into, the fan
blade radius while the engine is running as
this could result in vehicle damage,
personal injury or death. WARNINGS
Do not operate the vehicle if any
suspension conditions listed in the
following charts are evident. Loss of
steering or suspension could result in
property damage, personal injury or death. If a wheel must be changed, obtain
expert tire service help. Mounting and
un-mounting of tires should only be
performed by a qualified technician using
necessary safety procedures and
equipment, otherwise the result could be
property damage, personal injury or death. Note:
Always make sure you apply the
parking brake before starting the engine. Engine compartment (with engine off)
Use the dipstick to verify the oil level is in the proper operating
range. See Engine Oil Dipstick (page 190).
Engine oil
Look through the plastic reservoir and verify the coolant level
is within the proper operating range. Do not remove the
pressure cap until the coolant has cooled. See
Engine
Coolant Check (page 198).
Engine coolant
Verify that the fluid level is in the proper operating range. See
Power Steering Fluid Check
(page 205).
Power steering fluid
Remove the master cylinder caps and inspect the fluid level.
See
Brake Fluid Check (page 205).
Brake fluid
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F650750 (TBC) , enUSA, Edition date: 201708, First Printing Vehicle Inspection Guide
Front of vehicle
Verify running lights are clean and unbroken.
Inspect for any missing or loose fasteners, power steering
fluid leaks and damage to power steering hoses.
Steering gear
Verify connecting links, arms and rods are not worn or cracked.
Steering linkage
Verify joints, sockets and boot seals are not worn or loose.
Verify cotter keys, nuts and bolts are not loose or missing.
Inspect front and rear tow hooks for damage or loose
mounting. This is particularly important on vehicles that use
them frequently.
Tow hooks Front suspension
Inspect for missing, broken or shifted leaves, or leaves that
may be in contact with (or nearly contacting) a tire, rim, brake
drum, frame or body component.
Springs
Note: Never apply grease to spring pads.
Make sure there the following items are properly tightened
and that there are no cracks, breaks, wear, damage to spring
hangers, bolts, bushings, axle mounting bolts, and nuts.
Spring mounts
Inspect for any cracks, leaks, or missing or broken bolts or
bushings.
Shock absorbers
179
F650750 (TBC) , enUSA, Edition date: 201708, First Printing Vehicle Inspection Guide
UNDER HOOD OVERVIEW - 6.7L DIESEL
Windshield washer fluid reservoir. See Washer Fluid Check (page 206).
A
Secondary Cooling System Reservoir. See Engine Coolant Check (page 194).
B
Engine coolant reservoir. See
Engine Coolant Check (page 194).
C
Automatic transmission fluid dipstick. See
Automatic Transmission Fluid
Check (page 203).
D
Secondary fuel filter. See
Draining the Fuel Filter Water Trap (page 206).
E
Engine oil separator. See Changing the Engine Oil and Oil Filter (page 192).
F
Brake fluid reservoir. See
Brake Fluid Check (page 205).
G
Engine compartment fusebox. See
Fuses (page 165).
H
Power steering fluid reservoir. See
Power Steering Fluid Check (page 205).
I
Air brake compressor. See
Brake System Inspection (page 223).
J
Engine oil filler cap. See
Engine Oil Check (page 190).
K
Engine oil dipstick. See
Engine Oil Dipstick (page 190).
L
Air cleaner assembly. See
Changing the Engine Air Filter (page 213).
M
188
F650750 (TBC) , enUSA, Edition date: 201708, First Printing MaintenanceABD
IJKLM
FEGH
E209131C
UNDER HOOD OVERVIEW - 6.8L
Windshield washer fluid reservoir. See Washer Fluid Check (page 206).
A
Engine coolant reservoir. See
Engine Coolant Check (page 198).
B
Automatic transmission fluid dipstick. See
Automatic Transmission Fluid
Check (page 203).
C
Brake fluid reservoir. See
Brake Fluid Check (page 205).
D
Engine compartment fusebox. See
Fuses (page 165).
E
Power steering fluid reservoir. See
Power Steering Fluid Check (page 205).
F
Engine oil dipstick. See
Engine Oil Dipstick (page 190).
G
Engine oil filler cap. See
Engine Oil Check (page 191).
H
Air cleaner assembly. See
Changing the Engine Air Filter (page 217).
I
189
F650750 (TBC) , enUSA, Edition date: 201708, First Printing MaintenanceABC
FGHI
DE
E209130