SCHEDULED SERVICING PLAN.
PETROL VERSIONS
WARNING: Once you have carried out the last intervention in the table, continue with the scheduled servicing, maintaining the
frequency indicated in the plan by marking each operation with a dot or dedicated note.
Warning: simply restarting the maintenance from the start of the plan may cause the allowed interval to be exceeded for some
operations!
Thousands of miles 9 18 27 36 45 54 63 72 81 90
Thousands of kilometres 15 30 45 60 75 90 105 120 135 150
Years12345678910
Check tyre condition/wear and adjust pressure, if
necessary; check the expiry date of the “Fix&Go” repair kit
(for versions/markets, where provided)
Check operation of lighting system (headlights, direction
indicators, hazard warning lights, boot, passenger
compartment, glove compartment, instrument panel
warning lights, etc.)
Check and, if necessary, top up fluid levels (1)
Check exhaust emissions/smokiness
Use the diagnosis socket to check supply/engine
management systems operation, emissions and, for
versions/markets, where provided, engine oil degradation
(1) Always only use the liquids shown in the handbook for topping up after having checked that the system is not damaged.
129
Thousands of miles 9 18 27 36 45 54 63 72 81 90
Thousands of kilometres 15 30 45 60 75 90 105 120 135 150
Years12345678910
Check fuel system operation and parameters using the
diagnosis socket (LPG versions only)
Visually inspect condition of: methane pipes and
connectors and methane cylinder fastening, restore if
necessary (Natural Power versions only) (4)
Check pressure regulator and replace internal filter, if
necessary (Natural Power versions only) (4)
Check fuel system operation and parameters using self-
diagnosis socket (Natural Power versions only)
Check torque tightening of cylinder fastening bands
(Natural Power versions only)
Check pressure regulator heating pipes sealing (Natural
Power versions only)
Check correct fitting of injectors (positioning, clip retention)
(Natural Power versions only)
Change engine oil and replace oil filter (5) (O) (●)
(4) Or every year.
(5) If the car is used mainly on urban routes or the annual distance travelled is less than 10,000 km, the engine oil and engine oil filter must be changed every year.
(O) Recommended operations.
(●) Obligatory operations.
132
SERVICING AND CARE
DIESEL VERSIONS
WARNING: Once you have carried out the last intervention in the table, continue with the scheduled servicing, maintaining the
frequency indicated in the plan by marking each operation with a dot or dedicated note.
Warning: simply restarting the maintenance from the start of the plan may cause the allowed interval to be exceeded for some
operations!
Thousands of miles 12 24 36 48 60 72 84 96 108 120
Thousands of kilometres 20 40 60 80 100 120 140 160 180 200
Years12345678910
Check tyre condition/wear and adjust pressure, if
necessary; check the expiry date of the “Fix&Go” repair kit
(for versions/markets, where provided)
Check operation of lighting system (headlights, direction
indicators, hazard warning lights, boot, passenger
compartment, glove compartment, instrument panel
warning lights, etc.)
Check and, if necessary, top up fluid levels (1)
Check exhaust emissions/smokiness
Use the diagnosis socket to check supply/engine
management systems operation, emissions and, for
versions/markets, where provided, engine oil degradation
(1) Always only use the liquids shown in the handbook for topping up after having checked that the system is not damaged.
135
Thousands of miles 12 24 36 48 60 72 84 96 108 120
Thousands of kilometres 20 40 60 80 100 120 140 160 180 200
Years12345678910
Visually inspect condition of the accessory drive belt(s) (2)
Check drive transmission idler unit (PTU) oil level (Panda
Cross and 4x4 Panda 4x4 versions only)
Check rear differential oil level (Panda Cross 4x4 and
Panda 4x4 versions only)
Change engine oil and replace oil filter(3)
Replace accessory drive belt/s(2)
Replace fuel filter cartridge (4)
(2) The maximum mileage is 120,000 km. The belt must be replaced every 6 years, regardless of distance travelled. If the vehicle is used in heavy conditions (dusty
areas, cold climates, urban driving, long periods of idling), the maximum mileage is 60,000 km. The belt must be replaced every 4 years regardless of the
mileage.
(3) The actual interval for changing engine oil and replacing the engine oil filter depends on the car usage conditions and is signalled by the warning light or
message in the instrument panel. In any case, it must never exceed 2 years. Where the car is used mostly in urban settings you need to replace the engine oil
filter every year.
(4) If the car runs on fuel with quality below the relevant European specification, this filter should be replaced every 20,000 km.
137
ENGINE COMPARTMENT
.
CHECKING LEVELS
161) 162)58)
0.9 TwinAir/0.9 TwinAir Turbo versions
A. Engine oil plug/filler – B. Engine oil dipstick – C. Engine coolant fluid – D. Windscreen/rear window washer fluid – E. Brake fluid – F. Battery
128F1D0097
141
ENGINE OIL
59) 60)3)
Check the oil level a few minutes (about
5) after the engine has stopped, with
the vehicle parked on level ground.
Check that the oil level is between the
MIN and MAX references on the
dipstick B. If the oil level is near or even
under the MIN mark, add oil using the
filler A to reach the MAX mark.
NOTE For 0.9 TwinAir and 0.9 TwinAir
Turbo versions, the engine oil level
dipstick B is integral with the cap A.
Loosen the plug, clean the dipstick with
a cloth that does not leave traces,
reinsert the dipstick and re-tighten the
plug. Unscrew the cap again and check
that the engine oil level is between the
MIN and MAX marks on the dipstick.
Engine oil consumption
The maximum engine oil consumption
is usually 400 grams every 1000 km.
During the initial period of use the
engine oil consumption conditions
should be considered as having
stabilised after the first 5000 - 6000
km.Topping up the engine oil (for
TwinAir engines)
If the message requesting an engine oil
top-up appears on the display, the
user must top up the oil to the MAX
level and then reset the warning from
the instrument panel as described
in the "Display" paragraph in the
"Knowing the instrument panel"
chapter.
NOTE After adding or changing the oil,
let the engine turn over for a few
seconds and wait a few minutes after
turning it off before you check the level.
ENGINE COOLANT FLUID
163)61)
The coolant level must be checked
when the engine is cold and must
range between the MIN and MAX
marks on the reservoir.
If the level is too low, unscrew reservoir
cap C and add the fluid described in
the "Technical Specifications" section.
WINDSCREEN/REAR
WINDOW WASHING FLUID
164)
If the level is too low, raise reservoir cap
D (see previous pages) and add the
fluid described in the chapter "Technical
Specifications".BRAKE FLUID
165) 166)62)
Check that the fluid is at the maximum
level (the fluid level in the reservoir
must not exceed the MAX mark). If the
fluid level in the reservoir is too low,
undo reservoir cap E and add the fluid
described in the "Technical
Specifications" chapter.
DUALOGIC GEARBOX
HYDRAULIC ACTIVATION
SYSTEM OIL
4)
The fluid level should only be checked
at a Fiat Dealership.
BATTERY
167) 168) 169) 170)
63)5)
Battery F does not require topping up
the electrolyte with distilled water. A
periodic check carried out at a Fiat
Dealership is, however, necessary to
check efficiency.
144
SERVICING AND CARE
IMPORTANT After the battery is
disconnected, the steering must be
initialised. The
warning light on the
instrument panel switches on to
indicate this. To carry out this
procedure turn the steering wheel all
the way from one end to the other
or drive in a straight line for about a
hundred metres.
IMPORTANT If the charge level remains
under 50% for a long time, the battery
is damaged by sulphation, reducing
its capacity and efficiency at start-up.
CLIMATE CONTROL
SYSTEM MAINTENANCE
In winter, the climate control system
must be turned on at least once a
month for about 10 minutes. Before
summer, have the system checked at a
Fiat Dealership.
WARNING
161)Never smoke while working in the
engine compartment: gas and inflammable
vapours may be present, with the risk of
fire.
162)Be very careful when working in the
engine compartment when the engine
is hot: you may get burned.163)The cooling system is pressurised. If
necessary, only replace the plug with
another original or the operation of the
system may be adversely affected. Do not
remove the reservoir plug when the engine
is hot: you risk scalding yourself.
164)Do not travel with the windscreen
washer fluid reservoir empty: the
windscreen washer is essential for
improving visibility. Some commercial
windscreen washer additives are
flammable. The engine compartment
contains hot components which may set it
on fire.
165)Brake fluid is poisonous and highly
corrosive. In the event of accidental
contact, immediately wash the affected
parts with water and mild soap. Then rinse
thoroughly. Call a doctor immediately if
swallowed.
166)The symbol
, on the brake fluid
container indicates if a brake fluid is
synthetic or mineralbased. Use of mineral
type fluids will damage the special rubber
seals of the braking system beyond repair.
167)Battery fluid is poisonous and
corrosive. Avoid contact with the skin and
eyes. Keep naked flames and sources
of sparks away from the battery: risk of
explosion and fire.
168)Using the battery with insufficient
fluid irreparably damages the battery and
may cause an explosion.
169)If the car will be unused for an
extended period of time in extremely cold
weather conditions, remove the battery
and store it in a heated area to prevent it
from freezing.170)Always wear appropriate goggles
when working on or near the battery.
WARNING
58)Be careful not to confuse the various
types of fluids while topping up: they
are not compatible with each other!
Topping up with an unsuitable fluid could
severely damage your car.
59)The oil level must never exceed the
MAX reference.
60)Do not add oil with specifications other
than those of the oil already existing in
the engine.
61)PARAFLU
UPantifreeze is used in the
engine cooling system. Use the same fluid
as in the cooling system when topping
up. PARAFLU
UPfluid cannot be mixed
with any other type of fluid. If this occurs,
do not start the engine and contact your
Fiat Dealership immediately.
62)Prevent brake fluid, which is highly
corrosive, from coming into contact with
painted parts. Should it happen,
immediately wash with water.
63)Incorrect installation of electric and
electronic devices may cause severe
damage to your car. After purchasing your
vehicle, if you wish to install any
accessories (anti-theft, phone, etc.),
contact a Fiat Dealership, which
will suggest the most appropriate devices
for your vehicle, and will, most importantly,
advise you if a higher capacity battery
needs to be installed.
145
WARNING
3)Used engine oil and oil filters contain
substances which are harmful to the
environment. To change the oil and filters,
we advise you to contact a Fiat Dealership.
4)Used transmission fluid contains
substances that are harmful to the
environment. It is advisable to have the oil
changed by a Fiat Dealership where it
will be disposed of respecting the
environment and according to legal
requirements.
5)Batteries contain substances which are
very dangerous for the environment. For
battery replacement, contact a Fiat
Dealership.
WINDSCREEN /
REAR WINDOW
WIPERS
171)64)
REPLACING THE
WINDSCREEN WIPER
BLADES
raise the wiper arm, press tab A fig.
131 of the attachment spring and
remove the blade from the arm;
fit the new blade, inserting the tab
into the special slot in the arm, making
sure that it is locked;
lower the wiper arm onto the
windscreen.REPLACING THE REAR
WINDOW WIPER BLADE
Proceed as follows:
raise the cover A fig. 132, undo the
nut B and remove the arm C;
correctly position the new arm, fully
tighten the nut B then lower the cover
A.
NOZZLES
Windscreen washer
The windscreen washer jets can be
adjusted rotating the side notch with a
screwdriver. If there is no jet of fluid,
firstly check that there is fluid in the
reservoir (see the "Checking fluid levels"
paragraph in this chapter). Then check
that the nozzle holes are not clogged;
use a needle to unblock them if
necessary.
131F1D0100
132F1D0101
146
SERVICING AND CARE