76)The safety mechanism is deactivated
while the switch is pulled up. Therefore be
especially careful that fingers are not
trapped in the door window opening.CATALYTIC
CONVERTER
The exhaust gas scavenging devices
used with catalytic converter are
extremely efficient for the reduction of
noxious gases. The catalytic converter
is installed in the exhaust system.
It is important to keep the engine
properly tuned to ensure proper catalyst
operation and prevent possible catalyst
damage.
77)
NOTE Use fuel of the type
recommended in “Fuel selection”.
WARNING
77)As with any vehicle, do not park or
operate this vehicle in areas where
combustible materials such as dry grass or
leaves can come in contact with a hot
exhaust since a fire could occur.
DIESEL
PARTICULATE
FILTER (DPF)
(where provided)
The diesel particulate filter (DPF) is a
device that captures most of the
particulate matter (PM) in the exhaust
emissions of the diesel engine. The DPF
automatically burns away trapped PM
during vehicle operation. Under certain
driving conditions, however, the DPF is
not able to burn away all of the trapped
PM and, as a result, an excessive
amount of PM accumulates inside it.
78)
27)
NOTE To minimize the likelihood of
excessive accumulation of PM, try to
avoid driving for long periods at low
speeds and repeatedly driving short
distances and try to keep high engine
speed driving as much as possible.
NOTE The engine sounds slightly
different from usual while the DPF
automatically burns away trapped PM.
The change in the engine sound does
not indicate a fault.
DPF warning lamp
The DPF warning lamp comes on in the
event of an abnormality in the DPF
system.
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GETTING TO KNOW YOUR VEHICLE
If the DPF warning lamp comes on
during vehicle operation
Steady illumination of the DPF warning
lamp shows that the DPF has not been
able to burn away all of the trapped PM
and that, as a result, an excessive
amount of PM has accumulated inside
it. To enable the DPF to burn away the
PM, try to drive the vehicle as follows:
With the bar graph of engine coolant
temperature display stabilized in roughly
the middle of the scale, drive for
approximately 20 minutes at a speed of
at least 40 km/h.
28) 29)
If the DPF warning lamp subsequently
stays on, contact your authorised Fiat
Dealership.
IMPORTANT You do not have to
continuously drive exactly as indicated
above. Always strive to drive safely in
accordance with road conditions.If the DPF warning lamp flashes
during vehicle operation
Flashing of the DPF warning lamp
indicates an abnormality in the DPF
system. Have the system inspected by
a Fiat Dealership.
WARNING
78)The diesel particulate filter (DPF)
reaches high temperatures during normal
operation. Do not park the vehicle on
flammable material (grass, dry leaves, pine
needles etc.): fire hazard.
IMPORTANT
27)Do not use any type of fuel or engine oil
that is not specified for your vehicle. Also,
do not use any moisture-removing agent or
other fuel additive. Such substances could
have a detrimental effect on the DPF. Refer
to “Fuel selection” and “Engine oil”.
28)Vehicle travel speed should always be
adapted to the traffic and weather
conditions, and must always comply with
traffic regulations. The engine can be
stopped even if the DPF symbol is on:
however, repeated interruptions of the
regeneration process could cause
premature deterioration of the engine oil.
For this reason it is always advisable to wait
for the symbol to go off before turning off
the engine, following the instructions
above. Do not complete the DPF
regeneration process when the vehicle is
stopped.29)Continuing to drive with the DPF
warning lamp flashing could result in engine
trouble and DPF damage.
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75
WARNING
83)If the vehicle is parked on a very steep
slope or side gradient, opening the rear
flap of the flatbed or a side door may
cause any objects or luggage which is not
fixed to spill out.
84)If you wish to carry a reserve of petrol
in a can, observe the legal restrictions and
only use a can that is type-approved and
properly secured to the load anchorage
eyebolts. Anyway, by doing so, you
increase the risk of fire in the event of an
accident with your vehicle.
85)Respect the maximum permitted
vehicle loads also shown on the
registration certificate. The user is
responsible for arranging goods in the
luggage compartment and/or on the load
platform within the maximum permitted
loads.
86)Do not carry unnecessary objects on
the flatbed. Particularly if the vehicle is
driven in cities, where frequent stopping
and starting is necessary, supplementary
loads on the vehicle may have major
repercussions on fuel consumption.
Furthermore, do not travel with
unnecessary luggage, loads etc. on the
roof: the increased air resistance will
increase fuel consumption.
87)Using a lower gear when travelling with
heavy loads will improve vehicle
performance and extend the life of the
gearbox, limiting gear shifts and
overheating. This action ensures better
exhaust braking.88)All precautions must be adopted to
prevent danger to other road users if the
load protrudes beyond the contour of the
vehicle. The rear and side protrusion must
be indicated according to the laws in force
in the country. The load must not
compromise stability of the vehicle or cover
lights, visual indicators or identifying plates.
Poles, bars and similar loads which are
difficult to see arranged horizontally must
not protrude beyond the contour of the
vehicle.
IMPORTANT
32)Use a roof carrier that properly fits your
vehicle. Do not load luggage directly onto
the roof. For installation, refer to the
instruction manual accompanying the roof
carrier.
33)Make sure that the weight of the
luggage does not exceed the allowable roof
load. If the allowable roof load is exceeded,
this may cause damage to the vehicle. The
roof load is the total allowable load on the
roof (the weight of the roof carrier plus the
weight of luggage placed on the roof
carrier). For the specific value, refer to
“Maximum roof load”.34)When luggage is loaded onto the
vehicle, please make sure to drive slowly
and avoid excessive maneuvers such as
sudden braking or quick turning. In
addition, place the luggage on the carrier
so that its weight is distributed evenly with
the heaviest items on the bottom. Do not
load items that are wider than the roof
carrier. The additional weight on the roof
could raise the vehicle’s centre of gravity
and affect vehicle handling characteristics.
As a result, driving errors or emergency
maneuvers could lead to a loss of control
and result in an accident.
35)Before driving and after travelling a
short distance, always check the load to
make sure it is securely fastened to the roof
carrier. Check periodically during your travel
that the load remains secure.
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GETTING TO KNOW YOUR VEHICLE
FUEL SELECTION
Recommended fuel:Cetane number
(EN590) 51 or higher
42) 43) 45) 46)
NOTE For diesel fuel, due to the
separation of paraffin, the fluidity
decreases considerably as the
temperature falls. Because of this fact
there are two kinds of fuel: “summer”
and “winter”. This must be considered
in winter use. Select either of the two
kinds of fuel in accordance with
ambient temperature.
Above -5 °C: “Summer” diesel
Below -5 °C: “Winter” diesel
When travelling abroad, find out in
advance about the fuels served in local
service stations.
Poor-quality diesel fuel can cause
deposits to form in the injector, resulting
in black smoke and rough idling.
If these problems occur, you are
advised to add a cleaning additive to
the diesel fuel when you refuel the
vehicle. The additive will break up and
remove the deposits, thereby returning
the engine to a normal condition.
Be sure to use a FCA GENUINE
DIESEL FUEL SYSTEM CLEANER.
Using an unsuitable additive could
make the engine malfunction. For
details, please contact your Fiat
Dealsership.Graphical expression for consumer
information
B7: Diesel fuel containing up to 7%
(V/V) Fatty Acid Methyl Esters – Eg. EN
590 compliant diesel.
The diesel engine are compatible with
B7 type diesel (containing 7% fatty acid
methyl esters) conforming to European
standards EN590.
47)
IMPORTANT
42)Diesel-powered vehicles to comply with
the Euro 4 and Euro 5 regulation are
designed to use only diesel fuel that meets
the EN 590 standard. Use of any other type
of diesel fuel would adversely affect the
engine’s performance and durability.
43)Your vehicle is designed to use only
diesel fuel that meets the EN 590 standard.
Use of any other type of diesel fuel (bio
diesel, methylester, etc.) would adversely
affect the engine’s performance and
durability.
44)For diesel-powered vehicles, if you
continuously use fuel that contains more
than 7 % bio-diesel, the impurities in the
bio-diesel could precipitate. If this occurs,
the properties of the fuel in the fuel tank will
change, which could adversely affect the
engine, fuel filter, and other components,
leading to engine problems. If the engine is
not operating properly, switch to fuel that
contains7%orless biodiesel as soon as
possible and have the vehicle checked at
an authorised Fiat dealership.
45)For diesel engines, only use diesel fuel
for motor vehicles in accordance with EN
590 European specifications. The use of
other products or mixtures may damage
the engine beyond repair and consequently
invalidate the warranty, due to the damage
caused. If you accidentally introduce other
types of fuel into the tank, do not start the
engine. Empty the tank. If the engine has
been run for even an extremely limited
amount of time, you must not only drain the
fuel tank, but the rest of the supply circuit
as well.
174B7
87
46)If proper “winter” fuel is not used in
winter, the diesel preheat indicator lamp
may blink and the engine speed may not
rise above the idling speed because of fuel
freezing. In this case, keep the engine idling
for approximately 10 minutes, then turn off
the ignition switch or put the operation
mode in OFF and immediately turn it on or
put in ON again to confirm that the diesel
preheat indicator lamp is off. Refer to
“Diesel preheat indicator lamp”.
47)Do not use more than 7%
concentration of fatty acid methyl esters
(bio diesel) by volume. Use of more than
7% concentration would adversely affect
the engine’s performance and durability.FILLING THE FUEL
TANK
102) 103) 104) 105) 106) 107) 108) 109) 110) 111) 112)
Fuel tank capacity: 75 litres.
1. Before filling with fuel, stop the
engine.
2. The fuel tank filler is located on the
rear left side of your vehicle.
Type 1,2
1. Open the fuel tank filler door with the
release lever located below the
instrument panel.
Type 1
.Type 2
2. Open the fuel tank filler tube by
slowly turning the cap anticlockwise.
Type 1
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GETTING TO KNOW YOUR VEHICLE
Type 2
A — Remove
B — Close
While filling with fuel, hang the fuel cap
on the hook (A) located on the inside of
the fuel tank filler door.
Type 1Type 2
Type 3
1. Open the cover (1). Insert the key in
the cap (2) and unlock it.
2. Turn the cap and remove it.
113)
Type 3
3. Insert the gun in the tank port as far
as it goes.4. When the gun stops automatically,
do not fill with fuel any more.
5. – [Type 1, 2] To close, turn the fuel
cap slowly clockwise until you hear
clicking sounds, then gently push the
fuel tank filler door closed.
– [Type 3] To close, turn the fuel cap
slowly clockwise until you hear clicking
sounds, then turn the key clockwise to
lock the fuel cap.
WARNING
102)When handling fuel, comply with the
safety regulations displayed by garages
and filling stations.
103)Fuel is highly flammable and
explosive. You could be burned or seriously
injured when handling it. When refueling
your vehicle, always turn the engine off and
keep away from flames, sparks and
smoking materials. Always handle fuel in
well ventilated outdoor areas.
104)Before removing the fuel cap, be sure
to get rid of your body’s static electricity by
touching a metal part of the vehicle or fuel
pump. Any static electricity on your body
could create a spark that ignites fuel vapor.
105)Perform the whole refueling process
(opening the fuel tank filler door, removing
the fuel cap, etc.) by yourself. Do not let
any other person come near the fuel tank
filler. If you allowed a person to help you
and that person was carrying static
electricity, fuel vapor could be ignited.
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89
REMOVAL OF WATER
FROM THE FUEL
FILTER
(Diesel-powered vehicles)
If the fuel filter indicator lamp in the
instrument panel illuminates during
driving, it indicates that water has
accumulated in the fuel filter. If this
occurs, remove the water as described
below.
1. Loosen the drain plug (A) of the fuel
filter.
2. Operate the hand pump (B) slowly
6 or 7 times in order to force the water
out through the drain plug (A).3. Tighten the drain plug (A) when water
no longer comes out.
4. Bleed the air in the fuel system. Refer
to “Bleeding the fuel system”.
5. Check to be sure that the fuel filter
indicator lamp illuminates when the
ignition switch is turned to “ON” or the
operation mode is put in ON, and that it
goes off when the engine is started. If in
doubt, consult your nearest Authorised
Fiat Dealership
300) 301)
WARNING
300)Do not smoke or have any other open
flame near the vehicle while bleeding the
fuel system.
301)Be sure to carefully clean away any
water drained out because any fuel mixed
with the water could ignite and cause a fire.
TOOLS, JACK AND
JACK HANDLE
Storage
The storage location of the tools, jack
and jack handle should be remembered
in case of an emergency.
Single cab
Type 1
A — Tool (wheel nut wrench)
B — Jack handle
C — Jack
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IN AN EMERGENCY
Thousand of miles12,5 25 37,5 50 62,5 75 87,5 100 112 125
Thousands of kilometers or20 40 60 80 100 120 140 160 180 200
Years12345678910
Visually inspect conditions and check the
tension of the accessory drive belts●●●●●●●●●●
Visually check for any fluid leaks from the
front and rear differentials (if leaks are found,
check the oil level)
●●● ●●● ●●
Change front and rear differential oil●●
Visually check for any fluid leaks from the
transfer case (if leaks are found, check the
oil level)
●●●● ●●●●
Change transfer case oil●●
Change engine oil and replace oil filter●●●●●●●●●●
Replace accessory drive belts(3)
Replace fuel filter cartridge (4)
●●●●●
Replace air cleaner cartridge (5)●●●
Check the air filter cartridge for obstructions
or damage●● ●● ●● ●
Change the brake fluid (6)●●●●●
(3) The belt should only be replaced if damage/wear is found during the periodic inspection.
(4) In case of refueling with a type of diesel that does not comply with the Euro regulations, it is recommended to change this filter each 20,000 km.
(5) If the vehicle is used in dusty areas, this cleaner must be replaced every 20,000 km.
(6) The brake fluid replacement has to be done every two years, irrespective of the mileage.
252
SERVICING AND MAINTENANCE