2018 FIAT DUCATO transmission

Thousands of miles 30 60 90 120 150
Thousands of kilometres 48 96 144 192 240
Years 2 4 6 8 10
Check condition and wear of front disc brake pads and operation of pad
wear indicator●●●●●
Checkcondition and wear of rear disc brake pads and operation of pad
wear indicator (for versions/markets where provided)●●●●●
Check and, if necessary, top up fluid levels (1) (2)●●●●●
Check COMFORT-MATIC transmission hydraulic system fluid level (3) (*)●●●●●
Check oil for hydraulic clutch activation system (for versions with
COMFORT-MATIC transmission) (3) (*)●●●●●
Change oil for hydraulic clutch activation system (for versions with
COMFORT-MATIC transmission) (4) (*)●●
Visual check of accessory drive belt(s) (versions without automatic
tensioner) (130 - 150 - 180 Multijet 2 versions)●●
Check tension of accessory drive belt (versions without automatic tensioner)
(5)●●
(1) Always only use the liquids shown in the handbook for topping up after having checked that the system is not damaged.
(2) Consumption of additive for emissions (UREA) depends on the condition of use of the vehicle and is indicated by a warning light and message on the instrument
panel (for versions/markets, where provided).
(3) Check to be performed every year in case of use in cold climates.
(*) NOTE (for COMFORT-MATIC versions): to check the transmission fluid level and to check/change the clutch hydraulic system fluid, go to a Fiat Dealership.
(4) Or every 2 years
(5) When the engine oil is changed for the first time, check the tension of the accessory drive belt
193

IMPORTANT Brake fluid absorbs
moisture. For this reason, if the vehicle
is mainly used in areas with a high
degree of atmospheric humidity, the
fluid should be replaced at more
frequent intervals than specified in the
“Scheduled Servicing Plan”.
COMFORT-MATIC
GEARBOX HYDRAULIC
SYSTEM FLUID
To check the gearbox oil level and to
change the clutch hydraulic fluid, go to
a Fiat Dealership.
194)
WARNING
185)Never smoke while working in the
engine compartment: inflammable gases
and vapours may be present, constituting
a fire risk.
186)Be very careful working in the engine
compartment when the engine is hot:
you may get burned. Remember that the
fan may start up if the engine is hot: this
could injure you. Scarves, ties and other
loose clothing might be pulled by moving
parts.
187)The cooling system is pressurised. If
necessary, only replace the plug with
another original or the operation of the
system may be adversely affected. Do not
remove the reservoir plug when the engine
is hot: you risk scalding yourself.188)Prevent power steering fluid from
coming into contact with hot engine parts:
it is flammable.
189)Do not travel with the windscreen
washer fluid reservoir empty: the
windscreen washer is essential for
improving visibility.
190)Some commercial windscreen washer
additives are flammable. The engine
compartment contains hot parts which
could start a fire if they come into contact.
191)Do not release the cap from the
extension without previously extracting the
system using the ring.
192)Brake fluid is poisonous and highly
corrosive. In the event of accidental
contact, immediately wash the affected
parts with water and mild soap. Then rinse
thoroughly. Call a doctor immediately if
swallowed.
193)The symbol
, on the brake fluid
container indicates if a brake fluid is
synthetic or mineral­based. Use of mineral
type fluids will damage the special rubber
seals of the braking system beyond repair.
194)Used transmission fluid contains
substances that are harmful to the
environment. It is advisable to have the oil
changed by a Fiat Dealership where it
will be disposed of respecting the
environment and according to legal
requirements.
WARNING
50)When topping up, take care not to mix
up the various types of fluids: they are
not compatible with each other and could
seriously damage the vehicle.
51)Used engine oil and replaced oil filters
contain substances which are harmful to
the environment. To change oil and filters,
we advise you to contact a Fiat Dealership.
52)PARAFLU
UPanti-freeze fluid is used
in the cooling system. Use fluid of the
same type as that contained in the cooling
system for any top-ups. PARAFLU
UP
fluid cannot be mixed with any other type
of fluid. If this occurs, do not start the
engine and contact your Fiat Dealership
immediately.
53)Do not press on the power steering
end of travel with engine on for more than
8 consecutive seconds, since noise is
produced and there is a risk of system
damages.
54)Prevent brake fluid, which is highly
corrosive, from coming into contact with
painted parts. Should it happen,
immediately wash with water.
WARNING
4)Power steering fluid consumption is
extremely low; if another top-up is required
after only a short period of time, have the
system checked for leaks at a Fiat
Dealership.
205

There is an example of a bodywork
version code below by way of
explanation with a key which is valid for
all bodywork version codes.
Example:
250AMMFADX
250MODEL
AGVW
MENGINE
MENGINE TRANSMISSION/AXLES
FBODY
AWHEELBASE
RHVERSION
GVW
A3000 kg
B3300kg
C3500 kg
D3500 kg MAXI
E3995/4005/4250/4300 kg MAXI
F2800 kg
G3650 kg
H3510 kg MAXI
L3510 kg
M4400 kg MAXIENGINE
42.3 150 ECOJET with AdBlue
52.0 115 Multijet 2
62.3 130 Multijet 2 with AdBlue
72.3 130 Multijet 2
82.3 150 Multijet 2
92.3 180 Multijet 2 Power
W140 Natural Power
TRANSMISSION
MMechanical gearbox
AAutomatic transmission
WHEELBASE
AShort wheelbase
BMedium wheelbase
CLong wheelbase
DMedium-long wheelbase
UAll wheelbases (incomplete vehicles)
BODY
ACab chassis
BChassis without cab
CPlatform chassis cab
DBox truck
EPrimary school bus
FVa n
GLong cab tipper
HLong cab chassis
MMinibus
PPanorama
RCombinato 6/9-seater
218
TECHNICAL DATA

2.0 115 Multijet 22.3 130 - 150
Multijet2-150
ECOJET2.3 130 Multijet
with AdBlue2.3 180 Multijet 2
PowerPrescribed fuels
and original
lubricants
Engine cooling
system (litres):8(***)9.6(***)9.6(***)9.6(***)
Mixture of distilled
water and PARAFLU
UPliquid at 50%(****)
Engine sump (litres): 4.5 5.7 5.7 5.7
SELENIA WR
FORWARD Engine sump and
filter (litres):5.3 6.3 6.3 6.3
Gearbox/differential
casing (litres):- 2.7 (MLGU gearbox) - -TUTELA
TRANSMISSION
EXPERYA
(***) With Webasto: + 1/4 litre - Underseat heating 600cc: + 1 litre - Underseat heating 900cc: + 1.5 litres - Underseat heating + Webasto: + 1.25 litres - Underseat
heating + Webasto: +1.75 litres
(****) When the vehicle is used in particularly harsh weather conditions, we recommend using a 60-40 mixture of PARAFLU
UPand demineralised water.
244
TECHNICAL DATA

2.0 115 Multijet 22.3 130 - 150
Multijet2-150
ECOJET2.3 130 Multijet
with AdBlue2.3 180 Multijet 2
PowerPrescribed fuels
and original
lubricants
Gearbox/differential
casing (litres):2.9 2.9 (M38 gearbox) 2.9 2.9TUTELA
TRANSMISSION
GEARTECH
COMFORT-MATIC
transmission
hydraulic actuation
system (litres):0.7 0.7 0.7 0.7TUTELA CAR CS
SPEED
Hydraulic braking
circuit with ABS (kg):0.6 0.6 0.6 0.6
TUTELA TOP 4
TUTELA TOP4/S Hydraulic braking
circuit with ASR/ESC
(kg)0.62 0.62 0.62 0.62
Hydraulic power
steering:1.5 1.5 1.5 1.5TUTELA
TRANSMISSION
GI/E (red)
TUTELA
TRANSMISSION
GI/R (green)
(*)
Windscreen/
headlight washer
reservoir:5.5 5.5 5.5 5.5Mixture of water and
liquid PETRONAS
DURANCE SC 35
(*) On SCR ECOJET versions for cold countries
245

3.0 140 Natural Power Prescribed fuels and original lubricants
Fuel tank (litres):Petrol: 14.5
Methane (kg): 36(§) (°°)Petrol with an octane number (RON) no lower
than 95 (EN228 specification)
Automotive methane and bio-methane
(EN16723 specification) Including a reserve of (litres): Petrol: 8
Engine cooling system:
10
(***)Mixture of distilled water and PARAFLUUP
liquid at 50%(****)
Engine sump (litres): 8
SELENIA MULTIPOWER GAS 5W-40
Engine sump and filter (litres): 9
Gearbox/differential casing (litres): 2.9 TUTELA TRANSMISSION GEARTECH
COMFORT-MATIC transmission hydraulic
actuation system (litres):0.7 TUTELA CAR CS SPEED
Clutch hydraulic activation system (litres): 0,050 TUTELA TOP4
Hydraulic braking circuit with ASR/ESC (kg) 0.62TUTELA TOP 4
TUTELA TOP4/S
Hydraulic power steering: 1.5 TUTELA TRANSMISSION GI/E (red)
(§) Range on Methane: 400 km
(°°) The amount of methane depends on the outside temperature, the supply pressure, the quality of the gas and the type of refuelling system. The total volume of
the cylinders is about 220 litres (218.5 nominal) for all versions.
(***) With Webasto: + 1/4 litre - Underseat heating 600cc: + 1 litre - Underseat heating 900cc: + 1.5 litres - Underseat heating + Webasto: + 1.25 litres - Underseat
heating + Webasto: +1.75 litres
(****) When the vehicle is used in particularly harsh weather conditions, we recommend using a 60-40 mixture of PARAFLU
UPand demineralised water.
IMPORTANT Note that when using a fuel like methane, the range is extremely variable because in addition to the vehicle
maintenance and driving conditions it also depends on the temperature of the gas in the cylinder. The methane actually heats
up during the refuelling and cools down whilst driving, undergoing variations in pressure that reduce the quantity that can
be used.
246
TECHNICAL DATA

Use Features SpecificationOriginal fluids and
lubricantsApplications
Lubricants and greases
for drive transmissionSAE 75W grade synthetic
lubricant9.55550 - MZ2TUTELA
TRANSMISSION
EXPERYA
Contractual Technical
Reference N° F002.F13Mechanical transmission
and differential (MLGU
transmission)
Synthetic base lubricant
SAE 75W-85 grade9.55550-MZ3 or
MS.90030-M2TUTELA
TRANSMISSION
GEARTECH
Contractual Technical
Reference N° F704.C08Manual gearbox and
differential
Special oil with "ATF
DEXRON III" type additive-TUTELA CAR CS
SPEEDCOMFORT-MATIC
transmission hydraulic
actuator system
Molybdenum disulphide
grease, for use at high
temperatures.
Consistency NLGI 1-29.55580 - GRAS IITUTELA ALL STAR
Contractual Technical
Reference N° F702.G07Wheel side constant
velocity joints
Grease for constant
velocity joints with low
friction coefficient.
Consistency NLGI 0-19.55580 - GRAS IITUTELA STAR 700
Contractual Technical
Reference N° F701.C07Differential side constant
velocity joints
Lubricant for power
steering. Exceeds "ATF
DEXRON III" specifications9.55550-AG2TUTELA
TRANSMISSION GI/E
Contractual Technical
Reference N° F001.C94Hydraulic power steering
Lubricant for power
steering. "ISO VG 2" – "2F
TE_ML 02K"9.55550-AG3TUTELA
TRANSMISSION GI/R
Contractual Technical
Reference N° F428.HD4Electro-Hydraulic Power
Steering
Brake fluidSynthetic fluid for brake
and clutch systems.
Exceeds specifications:
FMVSS n° 116 DOT 4,
ISO 4925, SAE J 1704.9.55597 or MS.90039TUTELA TOP 4
Contractual Technical
Reference N° F001.A93
or
TUTELA TOP4/S
Contractual Technical
Reference N° F005.F15Hydraulic brakes and
hydraulic clutch controls
249

Rear roof light (changing a bulb). . . .157
Rear view mirrors....................25
Rear-view camera..................130
Refuelling..........................243
Refuelling the vehicle...............133
Replacing a bulb...................149
Replacing an exterior bulb..........152
Replacing an exterior bulb
Dipped beam headlights........153
Direction indicators.............153
Fog lights......................154
Main beam headlights..........153
Side/tail lights..................152
Replacing interior bulbs.............157
Replacing the windscreen wiper
blades..........................208
Revolving seat with seat belts........18
Rims and tyres.....................223
Rubber hoses......................213
Saving fuel........................132
SBR system........................98
Seat base plastic covers.............20
Seat belts
Use .............................97
Seat with revolving base.............18
Seats...............................17
Seats (Combi versions)..............21
Seats (Panorama version)............21
Seats with adjustable armrests.......18Setup for Isofix child restraint
system..........................105
Shift lever..........................122
Side bags.........................115
Side lights......................27-156
Sliding door.........................14
Snow chains.......................211
Snow tyres........................211
Spare wheel.......................223
Speed block.......................128
Speed Limiter......................127
Sprung seat.........................17
Start&Stop system.................125
Starting the engine.................119
Steering wheel......................24
Supplementary restraint system
(SRS) - AIRBAG.................111
Symbols.............................4
System inspection.................216Tablet Holder.......................48
Tachograph.........................48
third brake lights...................156
Tips, controls and general
information......................266
Towing the vehicle..................186
Towing trailers.....................141
TPMS..............................90
TPMS (System)......................90
Traction Plus system.................89Transmission.......................122
Tray under the seat..................20
Trip computer.......................58
Tyres ..............................223
Uconnect 3” Radio................269
Uconnect 5” Radio – Uconnect
5” Radio Nav....................278
Version with methane system
(Natural Power)..................138
VIN plate..........................215
Warning lights and messages.......60
Weights and loads.................240
Wheel geometry...................223
Wheels............................223
Wheels and tyres...................210
Window washing....................34
Windscreen wiper...............34-208
Windscreen/rear window washer
fluid.............................204