2018 FIAT DUCATO BASE CAMPER ESP

Thousands of miles 25 50 75 100 125
Thousands of kilometres 40 80 120 160 200
Years246810
Visual checking the conditions of the belt/and accessories command (for
versions without automatictensioner)●●
Check tension of accessory drive belt (versions without automatic tensioner)●●
Check handbrake lever travel and adjust, if necessary●●●●●
Check exhaust emissions●●●●●
Check operation of engine management systems (using diagnosis socket)●●●●●
Check cleanliness of sliding side door lower guides for versions with S.S.D.
(or every 6 months)●●●●●
Spark plug replacement●●●●●
Replace accessory drive belt/s●
Replace air cleaner cartridge (1)●●●●●
Change engine oil and replace oil filter (2)●●●●●
Change the brake fluid(3)
Replace the passenger compartment cleaner●●●●●
Visually inspect the condition of the methane pipes and fittings, methane
tank fastening, possible restoration●●●●●
(1) If the vehicle is equipped with a special air filter for dusty areas: - every 20,000 km, check and clean the filter
(2) If the vehicle annual mileage is less than 10,000 km, the engine oil and filter must be replaced every 12 months.
(3) The brake fluid replacement has to be done every two years, irrespective of the mileage.
197

ENGINE OIL
51)Check the oil level a few minutes after
stopping the engine (about 5 minutes)
with the vehicle parked on level ground.
Check that the level is between the
MIN and MAX marks on the dipstick B
fig. 208 - fig. 209 - fig. 210 - fig. 211.
The range between the MIN and MAX
marks corresponds to about 1 litre
of oil.
If the oil level is near or under the MIN
mark, add oil through the filler A fig. 208
- fig. 209 - fig. 210 - fig. 211 using the
supplied filler pipe (for versions/markets
where provided), until it reaches the
MAX mark.
The oil level must never exceed the
MAX mark.
Engine oil consumption
The maximum engine oil consumption
is usually 400 grams every 1000 km.
When the vehicle is new, the engine
needs to be run in, therefore the engine
oil consumption can only be considered
stabilised after the first 5,000–6,000
km.
IMPORTANT The oil consumption
depends on driving style and the
conditions under which the vehicle is
used.IMPORTANT After adding or changing
the oil, let the engine turn over for a few
seconds and wait a few minutes after
turning it off before you check the level.
IMPORTANT Always top up using
engine oil of the same specifications as
that already in the engine.
ENGINE COOLANT
187)
52)
The coolant level must be checked
when the engine is cold and must
range between the MIN and MAX
marks on the reservoir.
If the level is to low, operate as follows:
to access the reservoir filler, remove
the plastic cover A fig. 212 by turning
the locking screws B anticlockwise;
slowly pour a mixture of 50%
demineralised water and 50%
PETRONAS LUBRICANTS PARAFLU
UP
into the reservoir filler C fig. 208 - fig.
209 - fig. 210 - fig. 211 until the level is
close to MAX.
The mixture of 50% demineralised
water and 50% PARAFLU
UPprotects
against freezing down to -35°C.When the vehicle is used in particularly
harsh weather conditions, we
recommend using a mixture of 60%
PARAFLU
UPand 40% demineralised
water.
POWER STEERING FLUID
188)
53)
4)
Check that the liquid contained in the
tank is at the maximum level. This
operation must be carried out with the
vehicle level and with the engine off and
cold.
Proceed as follows:
to access the reservoir filler, remove
the plastic cover A fig. 212 by turning
the locking screws B anticlockwise;
212F1A0336
203

IMPORTANT Brake fluid absorbs
moisture. For this reason, if the vehicle
is mainly used in areas with a high
degree of atmospheric humidity, the
fluid should be replaced at more
frequent intervals than specified in the
“Scheduled Servicing Plan”.
COMFORT-MATIC
GEARBOX HYDRAULIC
SYSTEM FLUID
To check the gearbox oil level and to
change the clutch hydraulic fluid, go to
a Fiat Dealership.
194)
WARNING
185)Never smoke while working in the
engine compartment: inflammable gases
and vapours may be present, constituting
a fire risk.
186)Be very careful working in the engine
compartment when the engine is hot:
you may get burned. Remember that the
fan may start up if the engine is hot: this
could injure you. Scarves, ties and other
loose clothing might be pulled by moving
parts.
187)The cooling system is pressurised. If
necessary, only replace the plug with
another original or the operation of the
system may be adversely affected. Do not
remove the reservoir plug when the engine
is hot: you risk scalding yourself.188)Prevent power steering fluid from
coming into contact with hot engine parts:
it is flammable.
189)Do not travel with the windscreen
washer fluid reservoir empty: the
windscreen washer is essential for
improving visibility.
190)Some commercial windscreen washer
additives are flammable. The engine
compartment contains hot parts which
could start a fire if they come into contact.
191)Do not release the cap from the
extension without previously extracting the
system using the ring.
192)Brake fluid is poisonous and highly
corrosive. In the event of accidental
contact, immediately wash the affected
parts with water and mild soap. Then rinse
thoroughly. Call a doctor immediately if
swallowed.
193)The symbol
, on the brake fluid
container indicates if a brake fluid is
synthetic or mineral­based. Use of mineral
type fluids will damage the special rubber
seals of the braking system beyond repair.
194)Used transmission fluid contains
substances that are harmful to the
environment. It is advisable to have the oil
changed by a Fiat Dealership where it
will be disposed of respecting the
environment and according to legal
requirements.
WARNING
50)When topping up, take care not to mix
up the various types of fluids: they are
not compatible with each other and could
seriously damage the vehicle.
51)Used engine oil and replaced oil filters
contain substances which are harmful to
the environment. To change oil and filters,
we advise you to contact a Fiat Dealership.
52)PARAFLU
UPanti-freeze fluid is used
in the cooling system. Use fluid of the
same type as that contained in the cooling
system for any top-ups. PARAFLU
UP
fluid cannot be mixed with any other type
of fluid. If this occurs, do not start the
engine and contact your Fiat Dealership
immediately.
53)Do not press on the power steering
end of travel with engine on for more than
8 consecutive seconds, since noise is
produced and there is a risk of system
damages.
54)Prevent brake fluid, which is highly
corrosive, from coming into contact with
painted parts. Should it happen,
immediately wash with water.
WARNING
4)Power steering fluid consumption is
extremely low; if another top-up is required
after only a short period of time, have the
system checked for leaks at a Fiat
Dealership.
205

WARNING
195)Battery fluid is poisonous and
corrosive. Avoid contact with skin and
eyes. Keep naked flames and sources of
sparks away from the battery: risk of
explosion and fire.
196)Using the battery with insufficient
battery fluid may irreparably damage the
battery and may cause an explosion.
197)Before performing any operation on
the electrical system, disconnect the
negative battery cable through the suitable
terminal, after having waited at least one
minute from turning the ignition key to
STOP.
198)When performing any operation on
the battery or near it, always protect your
eyes with special goggles.
WARNING
55)Incorrect installation of electric and
electronic devices may cause severe
damage to your vehicle. After purchasing
your vehicle, if you wish to install any
accessories (anti-theft, radio phone, etc.),
go to a Fiat Dealership, which will suggest
the most suitable devices and advise
you whether a higher capacity battery
needs to be installed.
56)If the vehicle will be unused for an
extended period of time in extremely cold
weather conditions, remove the battery
and store it in a heated area to prevent it
from freezing.
WARNING
5)Batteries contain substances which are
very harmful for the environment. You
are recommended to go to a Fiat
Dealership to have the battery replaced
where the old battery will be disposed of
respecting both the environment and
the laws in force.
WINDSCREEN
WIPER
REPLACING THE
WINDSCREEN WIPER
BLADES
199)
57)
Proceed as follows:
raise the wiper arm, press tab A fig.
215 of the attachment spring and
remove the blade from the arm;
fit the new blade, inserting the tab
into the special slot in the arm, making
sure that it is locked;
lower the wiper arm onto the
windscreen.
215F1A0241
208
SERVICING AND CARE

BODYWORK
PROTECTION AGAINST
ATMOSPHERIC AGENTS
The main causes of corrosion are the
following:
atmospheric pollution;
salty air and humidity (coastal areas,
or hot humid climates);
seasonal environmental conditions.
ADVICE FOR
PRESERVING THE
BODYWORK
Paintwork
Paintwork does not only serve an
aesthetic purpose, but also protects the
underlying sheet metal.
Touch up abrasions and scratches
immediately to prevent rust formation.
Use only original paint products for
touch-ups (see “Bodywork paint
identification plate” in the “Technical
specifications” section).
Normal maintenance of paintwork
consists in washing the car: the
frequency depends on the conditions
and environment where the car is used.
For example, it is advisable to wash
the vehicle more often in areas with
high levels of environmental pollution or
on roads spread with salt.To correctly wash the vehicle, proceed
as follows:
wash the bodywork using a low
pressure jet of water;
wipe a sponge with a slightly soapy
solution over the bodywork, frequently
rinsing the sponge;
rinse well with water and dry with a
jet of air or a chamois leather.
If you put the vehicle through a car
wash, follow these recommendations:
remove the aerial from the roof
so it does not get damaged;
the vehicle should be washed with
water added to a soapy solution;
rinse thoroughly to avoid soap
marks remaining on the bodywork or
less visible parts.
Windows
To clean glasses, use specific cleaning
products. Use clean cloths to avoid
scratching the glass or altering the
transparency.
IMPORTANT Wipe the rear window
inside gently with a cloth following the
direction of the filaments to avoid
damaging the heating device.Front headlights
IMPORTANT Never use aromatic
substances (e.g. petrol) or ketones (e.g.
acetone) for cleaning the plastic lenses
of the headlights.
59)
6)
WARNING
59)Some automatic systems equipped
with old generation blades and/or with
a poor maintenance can damage the paint,
promoting the creation of microscoring
which give an opaque/coated appearance
to the paint, especially on dark colours.
In this case, just lightly polish with specific
products.
WARNING
6)Detergents pollute the water. The
vehicle should be washed in areas
equipped for collecting and purifying the
liquid used in the washing process.
212
SERVICING AND CARE

IDENTIFICATION
DATA
It is advisable to take note of the
identification codes. Identification codes
are printed and shown on the plates
as indicated below, together with the
positions:
VIN plate.
Chassis marking.
Bodywork paint identification plate.
Engine marking.
VEHICLE IDENTIFICATION
NUMBER (VIN) PLATE
This plate is fitted to the engine
compartment front crossmember and
contains the following data fig. 219:
AName of manufacturer.
BType-approval number.
CVehicle type identification code.
DChassis serial number.
EMaximum permitted weight of vehicle
fully laden.
FMaximum permitted weight of vehicle
fully laden plus trailer.
GMaximum permitted weight on first
axle (front).
HMaximum permitted weight on
second axle (rear).
IEngine type.
LBodywork version code.
MSpare part number.
NCorrect value of smoke coefficient
(for diesel engines)
CHASSIS MARKING
These are located respectively: one on
the passenger side interior wheel arch,
A fig. 220, and the other at the bottom
of the windscreen fig. 221.
The marking includes:
type of vehicle;
chassis serial number.
BODYWORK PAINT
IDENTIFICATION PLATE
This plate is fitted to the engine
compartment front crossmember fig.
222 and contains the following data:
APaint manufacturer.
BColour name.
CFiat colour code.
DRespray and touch up code.
219F1A0243
220F1A0244
221F1A0365
222F1A0369
215

ENGINE
General information2.0 115 Multijet 2
Type code250A2000
CycleDiesel
Number and position of cylinders 4 in line
Piston bore and stroke (mm)83 × 90.4
Total displacement (cm³)1956
Compression ratio16.5 : 1
Maximum power (EC) (kW)85
Maximum power (EEC) (HP)115
Corresponding engine speed (rpm) 4000
Maximum torque (EC) (Nm)290
Corresponding engine speed (rpm) 1750
FuelDiesel for motor vehicles (EN 590 Specification)
219

General
information2.3 150 ECOJET 2.3 130 Multijet 22.3 130 Multijet 2
with AdBlue2.3 150 Multijet 22.3 180 Multijet 2
Power
Type code F1AGL411 F1AGL411D F1AGL411M F1AGL411C F1AGL411B
Cycle Diesel Diesel Diesel Diesel Diesel
Number and position
of cylinders4 in line 4 in line 4 in line 4 in line 4 in line
Piston bore and
stroke (mm)88×94 88×94 88×94 88×94 88×94
Total displacement
(cm³)2287 2287 2287 2287 2287
Compression ratio 16.2 : 1 16.2 : 1 16.2 : 1 16.2 : 1 16.2 : 1
Maximum power
(EC) (kW)110 96 96 110 130
Maximum power
(EEC) (HP)150 130 130 150 177
Corresponding
engine speed (rpm)3600 3600 3600 3600 3500
Maximum torque
(EC) (Nm)380 320 320 380 400
Corresponding
engine speed (rpm)1500 1800 1800 1500 1500
Fuel Diesel for motor vehicles (EN 590 Specification)
220
TECHNICAL DATA