check that the position of the
replaced wheel under the platform is
correct (the lifting system is equipped
with a clutch to limit the end of the
stroke, incorrect positioning may
jeopardise safety;)
put the jack and the tools back in
the dedicated tool bag;
reposition the tool bag behind the
left side seat (Cargo versions) or, resting
the bottom of the bag against the side
panel, in the compartment inside the
rear right side (Doblò/Doblò Combi
versions).
WARNING
121)The spare wheel (where provided) is
specifically for your vehicle. Therefore, it
must not be used on other models. Do not
use spare wheels of other models on
your vehicle. The spare wheel must be
used only in an emergency. Use of the
spare wheel must kept to the minimum
necessary.122)Use your hazard lights, warning
triangle, etc to show that your vehicle is
stationary. Passengers should get out
of the vehicle, particularly if it is heavily
loaded, and wait for the wheel to be
changed away from the traffic. If you are on
a slope or uneven surface, place wedges
or other suitable objects under the wheels
to secure the vehicle. Have the wheel
repaired and refitted as soon as possible.
Do not apply grease to the bolt threads
before fitting: they could come unscrewed.
123)Use the jack only to replace wheels
on the vehicle with which it is supplied
or on other vehicles of the same model.
Never use the jack for other purposes,
such as lifting other models. Never use the
jack to carry out repairs under the vehicle.
Incorrect positioning of the jack may cause
the lifted vehicle to fall. Do not use the
jack for loads higher than the one shown
on its label.
124)Incorrect hub cap assembly may
cause it to come off when the vehicle is
moving. Never tamper with the inflation
valve. Never introduce tools of any kind
between rim and tyre. Check tyre and
space-saver wheel pressures regularly,
complying with the values given in the
"Technical specifications" chapter.
FIX&GO AUTOMATIC
KIT
125) 126)
37)
DESCRIPTION
The Fix&Go quick tyre repair kit fig. 181
is located in the boot, inside a
dedicated container and consists of:
one cartridge 1 containing sealant
and fitted with: transparent tube for
injecting the sealant 4 and sticker
3 with the wording “Max. 80 km/h” to
be placed in a clearly visible position
(e.g. on the dashboard) after repairing
the tyre
one compressor 2;
one leaflet containing instructions for
using the kit;
181F0V0700
138
IN AN EMERGENCY
147
Thousands of miles 18 36 54 72 90 108
Thousands of kilometres 30 60 90 120 150 180
Years 2 4 6 8 10 12
Visually inspect condition of: exterior bodywork, underbody
protection, pipes and hoses (exhaust - fuel system - brakes),
rubber elements (boots, sleeves, bushes, etc.)●●●●●●
Check windscreen/rear window wiper blade position/wear (where
provided)●●●●●●
Check operation of windscreen washer/wiper, adjust jets●●●●●●
Check cleanliness of bonnet locks, and cleanliness and lubrication
of linkages●●●●●●
Check cleanliness of sliding side door lower guides (or every 6
months)●●●●●●
Check handbrake lever travel and adjust, if necessary●●●●●●
Check and adjust clutch pedal, if required●●●●●●
Check condition and wear of front disc brake pads and operation
of pad wear indicator●●●●●●
Check rear drum brake lining condition and wear●●●
Visually inspect condition of the accessory drive belt(s)●●
Check the accessory drive belt (for versions without automatic
tensioner) (or every 2 years)●●
Visually inspect the toothed timing drive belt●●
152
SERVICING AND CARE
Thousands of miles 21 42 63 84 105
Thousands of kilometres 35 70 105 140 175
Years246810
Visually inspect condition of: exterior bodywork, underbody
protection, pipes and hoses (exhaust - fuel system - brakes),
rubber elements (boots, sleeves, bushes, etc.)●●●●●
Check the position/wear of the windscreen/rear window wiper
blades (where provided)●●●●●
Check operation of windscreen washer/wiper, adjust jets●●●●●
Check cleanliness of bonnet locks, and cleanliness and lubrication
of linkages●●●●●
Check cleanliness of sliding side door lower guides (or every 6
months)●●●●●
Check handbrake lever travel and adjust, if necessary●●●●●
Check condition and wear of front disc brake pads and operation
of pad wear indicator●●●●●
Check rear drum brake lining condition and wear●●
Visually inspect condition of the accessory drive belt(s)●●
Check tension of accessory drive belt (versions without automatic
tensioner)●●
Check manual gearbox oil (version 1.3 Multijet)●
Check and top up transmission oil level for clutch actuation
hydrauilc system (1.6 Multijet 90 HP with Comfort-matic and
Dualogic™transmission)●●●●●
153
Thousands of miles 21 42 63 84 105
Thousands of kilometres 35 70 105 140 175
Years246810
Change engine oil and replace oil filter (versions with DPF)(2)
Change fluid for hydraulic clutch activation system (or every 24
months) (1.6 Multijet 90 HP versions with Comfort-matic and
Dualogic™transmission)●●
Replace toothed timing belt (1.6 Multijet — 2.0 Multijet versions)
(3)●
Replace accessory drive belt/s●
Replace fuel filter cartridge (4)●●
Replace air cleaner cartridge●●●●●
Change brake fluid (or every 24 months)●●
Replace passenger compartment filter (or every 24 months)●●●●●
(2) The actual frequency for changing the oil and replacing the engine oil filter depends on the vehicle usage conditions and is signalled by the warning light or
message (where provided) on the instrument panel (see "Warning lights and messages" chapter). In any case, it must never exceed 24 months. Change engine
oil and filter every 12 months if the vehicle is driven mainly in towns.
(3) Irrespective of the mileage, the timing drive belt must be changed every 4 years for heavy-duty use (cold climates, town use, long periods of idling) or at least
every 5 years.
(4) When refuelling the vehicle with a quality below the relevant European specification, this filter must be replaced every 35,000 km
NB Carefully clean the reservoir cap E
and surrounding surfaces.
Take great care to ensure that
impurities do not enter the reservoir
when the cap is opened.
Always use a funnel with a built-in filter
with a mesh of 0.12 mm or less.
IMPORTANT Brake fluid absorbs
moisture. For this reason, if the vehicle
is mainly used in areas with a high
degree of atmospheric humidity, the
fluid should be replaced at more
frequent intervals than specified in the
“Service Schedule”.
43)
136) 137)
POWER STEERING FLUID
Check that the oil level with the vehicle
on flat ground and the engine cold is
between the MIN and MAX marks
on the reservoir body G fig. 190 - fig.
191 - fig. 192 - fig. 193 - fig. 194 - fig.
195 - fig. 196 - fig. 197 - fig. 198.
The level may exceed the MAX mark
when the oil is hot.
If topping up is required, make sure the
oil you use has the same specifications
as that already in the system.
138)
4)
44)
COMFORT-MATIC AND
DUALOGIC™
TRANSMISSION
HYDRAULIC SYSTEM
FLUID
To check the transmission oil level and
to check/change the clutch hydraulic
system fluid, go to a Fiat Dealership.
5)
WARNING
132)Never smoke while working in the
engine compartment: gas and inflammable
vapours may be present, with the risk of
fire.
133)When the engine is hot, take care
when working inside the engine
compartment to avoid burns. Remember
that when the engine is hot, the fan may
operate: danger of injury. Scarves, ties and
other loose clothing might be pulled by
moving parts.
134)The cooling system is pressurised. If
necessary, only replace the plug with
another original or the operation of the
system may be adversely affected. Do not
remove the reservoir plug when the engine
is hot: you risk scalding yourself.135)Do not travel with the windscreen
washer fluid reservoir empty: the
windscreen washer is essential for
improving visibility. Some commercial
windscreen washer additives are
flammable. The engine compartment
contains hot components which may set it
on fire.
136)Brake fluid is poisonous and highly
corrosive. In the event of accidental
contact, immediately wash the affected
parts with water and mild soap. Then rinse
thoroughly. Call a doctor immediately if
swallowed.
137)The symbol
, on the brake fluid
container indicates if a brake fluid is
synthetic or mineralbased. Using
a mineral-type fluid will damage the special
rubber seals of the braking system beyond
repair.
138)Prevent power steering fluid from
coming into contact with hot engine parts:
it is flammable.
WARNING
40)When topping up, take care not to mix
up the various types of fluids: they are
not compatible with each other and could
seriously damage the vehicle.
41)Do not add oil with specifications other
than those of the oil already existing in
the engine.
165
Use Features SpecificationOriginal fluids and
lubricantsApplications
Lubricants and greases
for drive transmissionSAE 75W API GL4 grade
synthetic lubricant.9.55550-MZ6 or
MS.90030–M1TUTELA
TRANSMISSION
GEARFORCE
Contractual Technical
Reference N° F002.F10Manual gearbox and
differential
SAE 75W- 85 grade
synthetic lubricant.9.55550-MX3TUTELA
TRANSMISSION
TECHNYX
Contractual Technical
Reference N° F010.B05Mechanical transmissions
and differentials (1.4 T-JET
Natural Power versions)
Specific fluid for ratio
selector electrohydraulic
actuators.FIAT 9.55550-SA1TUTELA CS SPEED
Contractual Technical
Reference No. F005.F98COMFORT-MATIC and
DUALOGIC™electrically
controlled electrohydraulic
actuator
Molybdenum disulphide
grease, for use at high
temperatures.9.55580 — GRASS IITUTELA ALL STAR
Contractual Technical
Reference N° F702.G07Wheel side constant
velocity joints
Grease for constant
velocity joints with low
friction coefficient.9.55580 — GRASS IITUTELA STAR 700
Contractual Technical
Reference N° F701.C07Differential side constant
velocity joints
Lubricant for power
steering
Exceeds "ATF DEXRON
III" specifications9.55550-AG2.TUTELA
TRANSMISSION GI/E
Contractual Technical
Reference N° F001.C94Hydraulic power steering
Brake fluidSynthetic fluid for brake
and clutch systems
Exceeds specifications:
FMVSS n° 116 DOT 4,
ISO 4925, SAE J 1704,9.55597 or MS.90039.TUTELA TOP 4/S
Contractual Technical
Reference N° F005.F15Hydraulic brakes and
clutch controls
194
TECHNICAL DATA