2018 FIAT 500E service

SERVICING AND MAINTENANCE
CONTENTS
SCHEDULED SERVICING .................215
▫ Maintenance Plan .......................215
 UNDERHOOD COMPARTMENT ............217
▫ Adding Washer Fluid ...................217
▫ Maintenance-Free Battery 12 Volt ...........218
 DEALER SERVICE .......................219
▫ Power Electronics And Battery Thermal
Management Systems ....................219
▫ Power Electronics And Battery Thermal
Management Systems — Coolant Level Check . .220
▫ Power Electronics And Battery Thermal
Management Systems — Cooling Pressure
Caps ............................... .221
▫ Selection Of Coolant .....................222
▫ Adding Coolant ........................222 ▫
Power Electronics And Battery Thermal
Management Systems — Drain, Flush And
Refill ............................... .223
▫ Disposal Of Used Power Electronics And Battery
Thermal Management Systems Coolant .......223
▫ Points To Remember .....................224
▫ Air Conditioner Maintenance ..............224
▫ Body Lubrication ..................... .225
▫ Windshield Wiper Blades .................225
▫ Brake System ........................ .227
 RAISING THE VEHICLE ..................228
 TIRES ............................... .229
▫ Tire Safety Information ..................229
▫ Tires — General Information ..............236
▫ Tire Types ............................242
8

SCHEDULED SERVICING
Once A Month Or Before A Trip:
•Check windshield washer fluid level
• Check the tire inflation pressures and look for unusual
wear or damage
• Check the fluid levels of the coolant reservoirs and brake
master cylinder
• Check function of all interior and exterior lights
Maintenance Plan
Required Maintenance Intervals
Refer to the maintenance schedules on the following page
for the required maintenance intervals.
At Every Service Interval:
• Rotate the tires. Rotate at the first sign of irregular
wear.
• Inspect brake pads, shoes, rotors, drums, and hoses.
•
Inspect battery cooling system protection and hoses.
• Check and adjust hand brake.
Refer to the Maintenance Plan on the following pages for
the required maintenance intervals.
Mileage or time passed
(whichever comes first)
20,000
30,000
40,000
50,000
60,000
70,000
80,000
90,000
100,000
110,000
120,000
130,000
140,000
150,000
Or Years: 2 3 4 5 6 7 8 9 10 11 12 13 14 15
Or Kilometers:
32,000
48,000
64,000
80,000
96,000
112,000
128,000
144,000
160,000
176,000
192,000
208,000
224,000
240,000
Additional Inspections
Inspect the CV joints. XX X X X
Inspect front suspension, tie rod ends and boot seals,
and replace if necessary. XXX X X X X
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SERVICING AND MAINTENANCE 215

Mileage or time passed
(whichever comes first)
20,000
30,000
40,000
50,000
60,000
70,000
80,000
90,000
100,000
110,000
120,000
130,000
140,000
150,000
Or Years: 2 3 4 5 6 7 8 9 10 11 12 13 14 15
Or Kilometers:
32,000
48,000
64,000
80,000
96,000
112,000
128,000
144,000
160,000
176,000
192,000
208,000
224,000
240,000
Inspect the brake linings. Replace as necessary. X X X X X X X
Inspect parking brake function. Adjust as necessary. X X X X X X X
Additional Maintenance
Replace cabin air filter. X X X X X X X
Clean and lube sun roof tracks. X X X X X X X X X X X X X X
Flush and replace the coolant in the Power Electronics
and Battery Thermal Loop Systems at 10 years or
150,000 miles (240,000 km) whichever comes first. XX
WARNING!
•You can be badly injured working on or around a
motor vehicle. Do only service work for which you
have the knowledge and the right equipment. If you
have any doubt about your ability to perform a service
job, take your vehicle to a competent mechanic.
(Continued)
WARNING!
(Continued)
•Failure to properly inspect and maintain your vehicle
could result in a component malfunction and effect
vehicle handling and performance. This could cause
an accident.
216 SERVICING AND MAINTENANCE

DEALER SERVICE
WARNING!
Your vehicle has both a high voltage DC and AC
system as well as a 12 Volt system. DC and AC high
voltage are both extremely dangerous and can cause
severe burns, electric shock, serious injury or even
death. In order to avoid personal injuries:
•DO NOT TOUCH THE HIGH VOLTAGE CABLES
(ORANGE COLORED) AND/OR THE CONNEC-
TORS.
• Follow all Caution and Warning labels attached to
the High Voltage components.
• Do not remove or replace any of the 500e System
components. All replacement or repairs of 500e Sys-
tem components should be performed by a factory-
trained technician at an authorized dealer.
The pages that follow contain the requiredmaintenance
services determined by the engineers who designed your
vehicle.
Besides those maintenance items specified in the fixed
maintenance schedule, there are other components which
may require servicing or replacement in the future.
CAUTION!
• Failure to properly maintain your vehicle or perform
repairs and service when necessary could result in
more costly repairs, damage to other components or
negatively impact vehicle performance. Immediately
have potential malfunctions examined by an autho-
rized dealer or qualified repair center.
• Your vehicle has been built with improved fluids
that protect the performance and durability of your
vehicle and also allow extended maintenance inter-
vals. Do not use chemical flushes in these compo-
nents as the chemicals can damage them. Such dam-
age is not covered by the New Vehicle Limited
Warranty. If a flush is needed because of component
malfunction, use only the specified fluid for the
flushing procedure.
Power Electronics And Battery Thermal
Management Systems
The Power Electronics and Battery Thermal Management
Systems are completely separate and designed to regulate
temperature for the high voltage battery and the electric
components.
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SERVICING AND MAINTENANCE 219

containers or allow it to remain in puddles on the ground.
If ingested by a child, contact a physician immediately.
Clean up any ground spills immediately.
Points To Remember
WARNING!
•Turn vehicle OFF and disconnect the fan motor lead
before working near the radiator cooling fan.
• You or others can be badly burned by hot coolant
(antifreeze) or steam from your radiator. If you see or
hear steam coming from under the hood, do not open
the hood until the radiator has had time to cool.
Never open a cooling system pressure cap when the
radiator or coolant bottle is hot.
• Do not put your hands, tools, clothing, and jewelry
near the radiator cooling fan. The fan may start at any
time, whether the ignition is on or off.
If an examination of your underhood compartment shows
no evidence of cooler or hose leaks, the vehicle may be
safely driven.
• Do not overfill the coolant recovery bottles.
• Check coolant (antifreeze) freeze point in the coolant
recovery bottles. If coolant (antifreeze) needs to be added, contents of coolant recovery bottles must also be
protected against freezing.
• If frequent coolant (antifreeze) additions are required, or
if the level in the coolant recovery bottles does not drop
when the powertrain cools, the cooling system should be
pressure tested for leaks.
• Maintain coolant (antifreeze) concentration at 50% OAT
coolant (antifreeze) (minimum) and distilled/deionized
water for proper corrosion protection of your pow-
ertrain which contains aluminum components.
• Make sure that the coolant control systems recovery
bottles overflow hoses are not kinked or obstructed.
• Keep the front of the coolant control systems clean. If
your vehicle is equipped with air conditioning, keep the
front of the condenser clean.
Air Conditioner Maintenance
For best possible performance, your air conditioner should
be checked and serviced by an authorized dealer at the
start of each warm season. This service should include
cleaning of the condenser fins and air conditioning perfor-
mance tests.
224 SERVICING AND MAINTENANCE

NOTE:The rear wiper arm cannot be raised fully upward
unless the pivot cap is raised first.
2. Lift the rear wiper arm upward to raise the wiper blade off of the liftgate glass.
3. Grab the bottom of the wiper blade and rotate it forward to unsnap the blade pivot pin from the wiper blade
holder. 4. Install the wiper blade pivot pin into the wiper blade
holder at the end of the wiper arm, and firmly press the
wiper blade until it snaps into place.
5. Lower the wiper blade and snap the pivot cap into place.
Brake System
In order to assure brake system performance, all brake
system components should be inspected periodically. Refer
to the “Maintenance Plan” in this section for the proper
maintenance intervals.
WARNING!
Riding the brakes can lead to brake failure and possi-
bly a collision. Driving with your foot resting or riding
on the brake pedal can result in abnormally high brake
temperatures, excessive lining wear, and possible
brake damage. You would not have your full braking
capacity in an emergency.
Brake Master Cylinder
The fluid in the master cylinder should be checked when
performing under hood services or immediately if the
“Brake Warning Light” is illuminated.
Removing The Wiper Blade
1 — Wiper Blade 3 — Wiper Arm
2 — Blade Pivot Pin 4 — Wiper Blade Holder
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SERVICING AND MAINTENANCE 227

Be sure to clean the top of the master cylinder area before
removing the cap. If necessary, add fluid to bring the fluid
level up to the requirements described on the brake fluid
reservoir. With disc brakes, fluid level can be expected to
fall as the brake pads wear. Brake fluid level should be
checked when pads are replaced. However, low fluid level
may be caused by a leak and a checkup may be needed.
Use only manufacturer’s recommended brake fluid. Refer
to “Fluids And Lubricants” in “Technical Specifications”
for further information.
WARNING!
•Use only manufacturer’s recommended brake fluid.
Refer to “Fluids And Lubricants” in “Technical
Specifications” for further information. Using the
wrong type of brake fluid can severely damage your
brake system and/or impair its performance. The
proper type of brake fluid for your vehicle is also
identified on the original factory installed hydraulic
master cylinder reservoir.
• To avoid contamination from foreign matter or mois-
ture, use only new brake fluid or fluid that has been
(Continued)
WARNING! (Continued)
in a tightly closed container. Keep the master cylin-
der reservoir cap secured at all times. Brake fluid in
a open container absorbs moisture from the air
resulting in a lower boiling point. This may cause it
to boil unexpectedly during hard or prolonged brak-
ing, resulting in sudden brake failure. This could
result in a collision.
• Overfilling the brake fluid reservoir can result in
spilling brake fluid on hot powertrain parts, causing
the brake fluid to catch fire. Brake fluid can also
damage painted and vinyl surfaces, care should be
taken to avoid its contact with these surfaces.
• Do not allow petroleum based fluid to contaminate
the brake fluid. Brake seal components could be
damaged, causing partial or complete brake failure.
This could result in a collision.
RAISING THE VEHICLE
In the case where it is necessary to raise the vehicle, go to
an authorized dealer or service station.
228 SERVICING AND MAINTENANCE

TIRES
Tire Safety Information
Tire safety information will cover aspects of the following
information: Tire Markings, Tire Identification Numbers, Tire
Terminology and Definitions, Tire Pressures, and Tire Loading.
Tire Markings
NOTE:
•P (Passenger) — Metric tire sizing is based on U.S.
design standards. P-Metric tires have the letter “P”
molded into the sidewall preceding the size designation.
Example: P215/65R15 95H.
• European — Metric tire sizing is based on European
design standards. Tires designed to this standard have
the tire size molded into the sidewall beginning with the
section width. The letter Pis absent from this tire size
designation. Example: 215/65R15 96H.
• LT (Light Truck) — Metric tire sizing is based on U.S.
design standards. The size designation for LT-Metric
tires is the same as for P-Metric tires except for the letters
“LT” that are molded into the sidewall preceding the
size designation. Example: LT235/85R16.
• Temporary spare tires are designed for temporary emer-
gency use only. Temporary high pressure compact spare
tires have the letter “T” or “S” molded into the sidewall
preceding the size designation. Example: T145/80D18
103M.
• High flotation tire sizing is based on U.S. design stan-
dards and it begins with the tire diameter molded into
the sidewall. Example: 31x10.5 R15 LT.
Tire Markings
1 — U.S. DOT Safety
Standards Code (TIN) 4 — Maximum Load
2 — Size Designation 5 — Maximum Pressure
3 — Service Description 6 — Treadwear, Traction
and Temperature Grades 8
SERVICING AND MAINTENANCE 229