2018 FIAT 500E battery

DEALER SERVICE
WARNING!
Your vehicle has both a high voltage DC and AC
system as well as a 12 Volt system. DC and AC high
voltage are both extremely dangerous and can cause
severe burns, electric shock, serious injury or even
death. In order to avoid personal injuries:
•DO NOT TOUCH THE HIGH VOLTAGE CABLES
(ORANGE COLORED) AND/OR THE CONNEC-
TORS.
• Follow all Caution and Warning labels attached to
the High Voltage components.
• Do not remove or replace any of the 500e System
components. All replacement or repairs of 500e Sys-
tem components should be performed by a factory-
trained technician at an authorized dealer.
The pages that follow contain the requiredmaintenance
services determined by the engineers who designed your
vehicle.
Besides those maintenance items specified in the fixed
maintenance schedule, there are other components which
may require servicing or replacement in the future.
CAUTION!
• Failure to properly maintain your vehicle or perform
repairs and service when necessary could result in
more costly repairs, damage to other components or
negatively impact vehicle performance. Immediately
have potential malfunctions examined by an autho-
rized dealer or qualified repair center.
• Your vehicle has been built with improved fluids
that protect the performance and durability of your
vehicle and also allow extended maintenance inter-
vals. Do not use chemical flushes in these compo-
nents as the chemicals can damage them. Such dam-
age is not covered by the New Vehicle Limited
Warranty. If a flush is needed because of component
malfunction, use only the specified fluid for the
flushing procedure.
Power Electronics And Battery Thermal
Management Systems
The Power Electronics and Battery Thermal Management
Systems are completely separate and designed to regulate
temperature for the high voltage battery and the electric
components.
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SERVICING AND MAINTENANCE 219

Power Electronics And Battery Thermal
Management Systems — Coolant Level Check
The coolant expansion bottles provides a quick visual
method for determining that the coolant level is adequate.
With the vehicle off and coolant at ambient temperature,
the level of the coolant (antifreeze) in the bottles should be
between the bottom and top lines marked “MIN-MAX
FILL RANGE”.
As long as the vehicle operating temperature is satisfactory,
the coolant bottles need only be checked once a month.When additional coolant (antifreeze) is needed to maintain
the proper level, it should be added to the coolant bottles.
Do not overfill.
Check the Power Electronics and Battery Thermal Manage-
ment Systems coolant (antifreeze) protection every 12
months (before the onset of freezing weather, where appli-
cable).
Maintain coolant (antifreeze) concentration at a minimum
of 50% Mopar Antifreeze/Coolant 10 Year/150,000 Mile
Formula OAT (Organic Additive Technology) and
distilled/deionized water for proper corrosion protection.
Check the coolant bottles tubing for brittle rubber, crack-
ing, tears, cuts and tightness of the connection at the bottles
and radiator. Inspect the entire system for leaks.
Check the front of the A/C condenser for any accumula-
tion of bugs, leaves, etc. If dirty, clean by gently spraying
water from a garden hose vertically down the face of the
condenser.
NOTE:
DO NOT REMOVE THE COOLANT PRESSURE
CAP WHEN THE COOLING SYSTEM IS HOT.
Coolant MIN/MAX
220 SERVICING AND MAINTENANCE

WARNING!
You or others can be badly burned by hot coolant
(antifreeze) or steam from your radiator. If you see or
hear steam coming from under the hood, do not open
the hood until the radiator has had time to cool. Never
try to open a cooling system pressure cap when the
radiator is hot.
Power Electronics And Battery Thermal
Management Systems — Cooling Pressure Caps
The caps must be fully tightened to prevent loss of coolant
(antifreeze).
The caps should be inspected and cleaned if there is any
accumulation of foreign material on the sealing surfaces.
NOTE:
•The pressure caps on the reservoirs are unique and rated
at 5 PSI (34.5 kPa).
• Use only Mopar replacement parts.
WARNING!
•The warning words “DO NOT OPEN HOT” on the
cooling system pressure cap are a safety precaution.
Never add coolant (antifreeze) when the cooling
system is overheated. Do not loosen or remove the
cap to cool an overheated cooling system. Heat
causes pressure to build up in the cooling system. To
prevent scalding or injury, do not remove the pres-
sure cap while the system is hot or under pressure.
(Continued)
8
SERVICING AND MAINTENANCE 221

When adding coolant (antifreeze):
•The manufacturer recommends using Mopar
Antifreeze/Coolant 10 Year/150,000 Mile (240,000 km)
Formula OAT (Organic Additive Technology).
• Mix a minimum solution of 50% OAT coolant (anti-
freeze) and distilled water. Use higher concentrations
(not to exceed 70%) if temperatures below -34ºF (-37ºC)
are anticipated.
• Use only high purity water such as distilled or deionized
water when mixing the water and coolant (antifreeze)
solution. The use of lower quality water will reduce the
amount of corrosion protection in the cooling systems.
Please note that it is the owner ’s responsibility to maintain
the proper level of protection against freezing according to
the temperatures occurring in the area where the vehicle is
operated.
NOTE: Mixing coolant (antifreeze) types will decrease the
life of the Power Electronics and Battery Thermal Manage-
ment Systems coolant (antifreeze) and will require more
frequent coolant (antifreeze) changes.Power Electronics And Battery Thermal
Management Systems — Drain, Flush And Refill
Refer to “Scheduled Servicing” for the proper maintenance
intervals.
If the coolant (antifreeze) is dirty or contains a considerable
amount of sediment, clean and flush with a reliable cooling
system cleaner. Follow with a thorough rinsing to remove
all deposits and chemicals. Properly dispose of old coolant
(antifreeze) solution.
CAUTION!
It is recommended to have the cooling systems ser-
viced at your authorized dealer. Failure to do so could
result in poor cooling system performance and/or ve-
hicle damage.
Disposal Of Used Power Electronics And Battery
Thermal Management Systems Coolant
Used antifreeze is a regulated substance requiring proper
disposal. Check with your local authorities to determine
the disposal rules for your community. To prevent inges-
tion by animals or children, do not store antifreeze in open
8
SERVICING AND MAINTENANCE 223

Battery Consumption
Underinflated tires will increase tire rolling resistance
resulting in higher battery charge consumption.
Tread Wear
Improper cold tire inflation pressures can cause abnormal
wear patterns and reduced tread life, resulting in the need
for earlier tire replacement.
Ride Comfort And Vehicle Stability
Proper tire inflation contributes to a comfortable ride.
Over-inflation produces a jarring and uncomfortable ride.
Tire Inflation Pressures
The proper cold tire inflation pressure is listed on the
driver’s side B-Pillar or rear edge of the driver’s side door.
At least once a month:
•Check and adjust tire pressure with a good quality
pocket-type pressure gauge. Do not make a visual
judgement when determining proper inflation. Tires
may look properly inflated even when they are under-
inflated.
• Inspect tires for signs of tire wear or visible damage.
CAUTION!
After inspecting or adjusting the tire pressure, always
reinstall the valve stem cap. This will prevent moisture
and dirt from entering the valve stem, which could
damage the valve stem.
Inflation pressures specified on the placard are always
“cold tire inflation pressure”. Cold tire inflation pressure is
defined as the tire pressure after the vehicle has not been
driven for at least three hours, or driven less than 1 mile
(1.6 km) after sitting for a minimum of three hours. The
cold tire inflation pressure must not exceed the maximum
inflation pressure molded into the tire sidewall.
Check tire pressures more often if subject to a wide range
of outdoor temperatures, as tire pressures vary with tem-
perature changes.
Tire pressures change by approximately 1 psi (7 kPa) per
12°F (7°C) of air temperature change. Keep this in mind
when checking tire pressure inside a garage, especially in
the Winter.
Example: If garage temperature = 68°F (20°C) and the
outside temperature = 32°F (0°C) then the cold tire inflation
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SERVICING AND MAINTENANCE 237

WARNING!
The traction grade assigned to this tire is based on
straight-ahead braking traction tests, and does not
include acceleration, cornering, hydroplaning, or
peak traction characteristics.
Temperature Grades
The Temperature grades are A (the highest), B, and C,
representing the tire’s resistance to the generation of
heat and its ability to dissipate heat, when tested under
controlled conditions on a specified indoor laboratory
test wheel.
Sustained high temperature can cause the material of
the tire to degenerate and reduce tire life, and excessive
temperature can lead to sudden tire failure. The grade C
corresponds to a level of performance, which all pas-
senger vehicle tires must meet under the Federal Motor
Vehicle Safety Standard No. 109. Grades B and A
represent higher levels of performance on the laboratory
test wheel, than the minimum required by law.
WARNING!
The temperature grade for this tire is established for
a tire that is properly inflated and not overloaded.
Excessive speed, under-inflation, or excessive load-
ing, either separately or in combination, can cause
heat buildup and possible tire failure.
STORING THE VEHICLE
The preferred way of storing your vehicle for a long period
of time is to leave it attached to a Level 1 or Level 2 charger.
The vehicle has a wake-up feature that will wake the
system every 3 weeks and do a maintenance charge on the
12 Volt battery and also top off the high voltage battery if
necessary.
Anytime you store your vehicle, or keep it out of service
(e.g., vacation) for two weeks or more, run the air condi-
tioning system at idle for about five minutes in the fresh air
and high blower setting. This will ensure adequate system
lubrication to minimize the possibility of compressor dam-
age when the air conditioning system is started again.
250 SERVICING AND MAINTENANCE

FLUID CAPACITIES
SystemsU.S.Metric
Power Electronics Cooling System 3.6 Quarts3.4 Liters
Battery Thermal Management Cooling System 7.0 Quarts6.6 Liters
Single-Speed Transmission 0.8 Quart750 ml
FLUIDS AND LUBRICANTS
Component Fluids And Lubricants
Coolant Mopar Antifreeze/Coolant 10 Year/150,000 Mile
(240,000 km) Formula OAT (Organic Additive Technol-
ogy) or equivalent meeting the requirements of FCA Ma- terial Standard MS.90032.
Brake Master Cylinder Mopar DOT 3, SAE J1703 should be used. If DOT 3, SAE
J1703 brake fluid is not available, then DOT 4 is accept-
able. Use only recommended brake fluids or equivalent.
Refrigerant Mopar R134a
Compressor Lubricant Mopar POE Oil or Equivalent meeting the requirements
of FCA Material Standard MS-12727
Single-Speed Transmission Castrol BOT 533
9
TECHNICAL SPECIFICATIONS 259

Adding Washer Fluid........................217
AirBag ................................ .122
Advance Front Air Bag ....................122
Air Bag Operation ........................124
Air Bag Warning Light .....................121
Driver Knee Air Bag ..................... .125
Enhanced Accident Response .............130, 212
Event Data Recorder (EDR) .................212
FrontAirBag .......................... .122
If Deployment Occurs .....................129
Knee Impact Bolsters ..................... .124
Maintaining Your Air Bag System .............131
Maintenance ............................131
Side Air Bags .......................... .125
Transporting Pets ........................148
Air Bag Light .......................90, 121, 149
Air Conditioner Maintenance ..................224
Air Conditioning Filter .......................71
Air Conditioning, Operating Tips ................70
Air Conditioning Refrigerant ..................224
Air Conditioning System .....................224
Air Pressure Tires................................. .237
Alarm Security Alarm ...........................41 Alarm System
Security Alarm ...........................41
Alterations/Modifications, Vehicle ................5
Anti-Lock Brake System (ABS) .................100
Anti-Lock Warning Light .................93, 96, 97
Arming System Security Alarm ...........................41
Audio Systems (Radio) .......................262
Automatic Dimming Mirror ....................54
Automatic Transmission ..................... .157
Gear Ranges ............................159
Battery ...............................92, 218
Charging ...............................16
Charging System Light .....................92
Belts, Seat ............................... .149
Body Mechanism Lubrication ..................225
B-Pillar Location .......................... .232
Brake

Assist System ........................ .101
Brake Fluid ...............................259
Brake, Parking ............................ .156
Brake System ............................ .227
Anti-Lock (ABS) ........................ .100
Fluid Check ............................227
Master Cylinder ........................ .227
290 INDEX