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336 Technical Data
Valve clearance (Between
cam and roller)Both intake and exhaust valves:
0.6 mm (0.024 in) in cold engine
Idling speed 500 - 600 r/min
Fan belt tension New belt: 5 - 7 mm (0.20 - 0.28 in)/184 - 206 Hz
When used: 8 - 9 mm (0.31 - 0.35 in)/158 - 170 Hz
Oil filter Cartridge
Engine oil capacity When changing oil and filter:
11.0 L (11.6 qt)
*1
Engine coolant capacity 19.6 L (20.7 qt)*2
Preheating system Glow plugs
Transmission Specifications
Model A465 Model Six-speed automatic transmission (overdrive gear for 5th and 6th), lock-up clutch for
2nd to 6th
Gear ratio 1st 3.742 to 1 2nd 2.003 to 13rd 1.343 to 1
4th 1.000 to 1
5th 0.773 to 1
6th 0.634 to 1
Reverse 3.539 to 1
Transmission oil capacity 13.1 L (27.7 pt)
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Technical Data 337
Weights
Axle weight rating : Front 4500HD: 2431 kg (5,360 lb)4500XD: 3007 kg (6,630 lb)
5500HD: 3098 kg (6,830 lb) 5500XD: 3300 kg (7,275 lb)
Engine Oil Service
Engine oil capacity When changing oil only: 9.5 L (10.0 qt)
*1
When changing oil and filter: 11.0 L (11.6 qt)*1
Engine Cooling System Service
Capacity 19.6 L (20.7 qt)
Engine oil Thermostat:
Starts to open 82-85 °C (180-185 °F)
Radiator pressure 108 kPa (16 psi)
Transmission Service
Transmission oil capacity 13.1 L (27.7 qt)
*3
Rear Axle Service
Differential gear oil
capacity 4500HD/4500XD:
9.0 L (19.0 qt)
*4
5500HD/5500XD:10.0 L (21.1 qt)*4
Limited slip differential
lubricant additive 4500HD/4500XD:
0.5 L (1.06 qt)*5
5500HD/5500XD:0.6 L (1.27 qt)*5
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340 Technical Data
Oil filter—
Oil filter cartridge 63.7 Y(6.5 kgf m/47.0 lb ft)
Remarks:
*1see Engine Oil 0223.
Remarks:*2see Engine Coolant 0231.
Remarks:*3see Automatic Transmission Fluid 0229.
Remarks:*4see Rear Axle (Gear Oil Viscosity Chart) 0249 orRear Axle (Oil Level Check) 0249.
Remarks:*5only for vehicles equipped with optional limited slip differential.
Remarks:*6The fuel tank capacity is stated on a metal plate attached to the fuel tank body. Only fill the tank to
95 percent of its capacity; this allows room for the expansion of the fuel.
Remarks:
*7larger capacity batteries 31 (180-930) × 2 can also be used. However, do not mix batteries of different
types and from different makers.
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Customer Information 347
For emergency towing see
Roadside Assistance Program
0344.
Gather the following information:
. Driver name, address, and
telephone number.
. Driver license number.
. Owner name, address, and
telephone number.
. Vehicle license plate number.
. Vehicle make, model, and
model year.
. Vehicle Identification
Number (VIN).
. Insurance company and policy
number.
. General description of the
damage to the other vehicle.
Choose a reputable repair facility
that uses quality replacement parts.
See “Collision Parts” earlier in this
section.Managing the Vehicle Damage
Repair Process
In the event that the vehicle requires
damage repairs, GM recommends
that you take an active role in its
repair. If you have a pre-determined
repair facility of choice, take the
vehicle there, or have it towed there.
Specify to the facility that any
required replacement collision parts
be original equipment parts, either
new Genuine GM parts or recycled
original GM parts. Remember,
recycled parts will not be covered by
the GM vehicle warranty.
Insurance pays the bill for the repair,
but you must live with the repair.
Depending on your policy limits,
your insurance company may
initially value the repair using
aftermarket parts. Discuss this with
the repair professional, and insist on
Genuine GM parts. Remember,
if the vehicle is leased, you may be
obligated to have the vehicle
repaired with Genuine GM parts,
even if your insurance coverage
does not pay the full cost. If another party's insurance
company is paying for the repairs,
you are not obligated to accept a
repair valuation based on that
insurance company's collision policy
repair limits, as you have no
contractual limits with that company.
In such cases, you can have control
of the repair and parts choices as
long as the cost stays within
reasonable limits.
Service Publications
Ordering Information
Service Manuals
Service Manuals have the diagnosis
and repair information on the
engines, transmission, axle,
suspension, brakes, electrical,
steering, body, etc.
Owner Information
Owner publications are written
specifically for owners and intended
to provide basic operational
information about the vehicle. The
Owner Manual includes the
Maintenance Schedule for all
models.
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Index 351
IndexA
Accessories and Modifica-tions . . . . . . . . . . . . . . . . . . . . . . . . . . 218
Add-On Electrical Equipment . . . 215
Additional Maintenance and Care . . . . . . . . . . . . . . . . . . . . . . 323
Adjustments Seat, Initial Drive . . . . . . . . . . . . . . . 38
Agreements Trademarks and License . . . . . .114
Air Cleaner/Filter, Engine . . . . . . . 231
Air Conditioning . . . . . . . . . . . . . . . . 115
Air Filter, Passenger Com- partment . . . . . . . . . . . . . . . . . . . . . . 119
Air Vents . . . . . . . . . . . . . . . . . . . . . . . 118
AM-FM Radio . . . . . . . . . . . . . . . . . . . . 97
Antenna Fixed Mast . . . . . . . . . . . . . . . . . . . 102
Antilock Brake System (ABS) . . . 196
Warning Light . . . . . . . . . . . . . . . . . . . 77
Appearance Care Exterior . . . . . . . . . . . . . . . . . . . . . . . 293
Interior . . . . . . . . . . . . . . . . . . . . . . . . 299
Ashtrays . . . . . . . . . . . . . . . . . . . . . . . . . 68
Assistance Program,
Roadside . . . . . . . . . . . . . . . . . . . . . . 344
Audio Players CD . . . . . . . . . . . . . . . . . . . . . . . . . . . 103 Automatic
Transmission . . . . . . . . . . . . . . . . . 185
Transmission Fluid . . . . . . . . . . . 229
Automatic Transmission Selector Lever . . . . . . . . . . . . . . . . 194
Shift Lock Control FunctionCheck . . . . . . . . . . . . . . . . . . . . . . . 251
Automatic Transmission Fluid Temperature Warning Light . . . . . 78
Automatic Transmission Overdrive Off . . . . . . . . . . . . . . . . . . 195
Auxiliary Devices . . . . . . . . . . . . . . . . . . . . . . . .113
Axle, Rear . . . . . . . . . . . . . . . . . . . . . . 249
B
Battery . . . . . . . . . . . . . . . . . . . . . . . . . 247
Battery - North America . . . . . . . . . 287
Battery Warning Light . . . . . . . . . . . . 73
Biodiesel . . . . . . . . . . . . . . . . . . . . . . . 207
Blade Replacement, Wiper . . . . . 252
Brake Exhaust . . . . . . . . . . . . . . . . . . . . . . 201
System Warning Light . . . . . . . . . . 75
Brakes . . . . . . . . . . . . . . . . . . . . . . . . . . 242 Antilock . . . . . . . . . . . . . . . . . . . . . . . 196
Exhaust Light . . . . . . . . . . . . . . . . . . . 78
Fluid . . . . . . . . . . . . . . . . . . . . . . . . . . 246
Parking . . . . . . . . . . . . . . . . . . . . . . . 200
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Index 353
Diesel Exhaust Fluid (DEF)Warning Light . . . . . . . . . . . . . . . . . . 80
Diesel Particulate Filter . . . . . . . . . 161
Distracted Driving . . . . . . . . . . . . . . . 122
Dome Lamps . . . . . . . . . . . . . . . . . . . . 96
Door Locks . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Power Locks . . . . . . . . . . . . . . . . . . . . 33
Drive Belt Routing, Engine . . . . . . 341
Driver Behavior . . . . . . . . . . . . . . . . . 122
Driver Information Cen- ter (DIC) . . . . . . . . . . . . . . . . . . . . . . . 82
Driving Emergencies . . . . . . . . . . . . 137, 146
For Better Fuel Economy . . . . . . . 23
Hill and Mountain Roads . . . . . . 132
If the Vehicle is Stuck . . . . . . . . . 136
Wet Roads . . . . . . . . . . . . . . . . . . . 132
Winter . . . . . . . . . . . . . . . . . . . . . . . . 133
E
Electrical Equipment,Add-On . . . . . . . . . . . . . . . . . . . . . . . 215
Electrical System Overload . . . . . . . . . . . . . . . . . . . . . 264
Emergencies . . . . . . . . . . . . . . 137, 146
Engine
Air Cleaner/Filter . . . . . . . . . . . . . 231 Engine (cont'd)
Alarm and Automatic
Shutdown . . . . . . . . . . . . . . . . . . . 155
Check Light (Malfunction In-
dicator) . . . . . . . . . . . . . . . . . . . . . . . . 74
Checks Before Operating . . . . . 156
Compartment Overview . . . . . . . 222
Coolant . . . . . . . . . . . . . . . . . . . . . . . 231
Coolant Temperature Gauge . . . . 72
Cover . . . . . . . . . . . . . . . . . . . . . . . . . 222
Drive Belt Routing . . . . . . . . . . . . 341
Exhaust . . . . . . . . . . . . . . . . . . . . . . 159
Heater . . . . . . . . . . . . . . . . . . . . . . . . 154
High Idle System . . . . . . . . . . . . . 155
Oil Pressure Light . . . . . . . . . . . . . . 79
Overheating . . . . . . . . . . . . . . . . . . 237
Reduced Power Light . . . . . . . . . . . 81
Running While Parked . . . . . . . . 160
Shutdown Warning Light . . . . . . . . 80
Engine Oil Level Indicator Light . . . . . . . . . . . . 80
Engines Diesel Fuel . . . . . . . . . . . . . . . . . . . 206
Exhaust Brake . . . . . . . . . . . . . . . . . . 201
Exhaust Brake Light . . . . . . . . . . . . . 78
Exhaust Fluid Diesel . . . . . . . . . . . . . . . . . . . . . . . . 170
Extender, Seat Belt . . . . . . . . . . . . . . 49 Exterior Lamp Controls . . . . . . . . . . 92
F
Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . 161
Fuel . . . . . . . . . . . . . . . . . . . . . . . . . . 248
Filter, Engine Air Cleaner . . . . . . . . . . . 231
Fixed Mast Antenna . . . . . . . . . . . . 102
Flash-to-Pass . . . . . . . . . . . . . . . . . . . . 93
Flashers, Hazard Warning . . . . . . . 94
Flat Tire . . . . . . . . . . . . . . . . . . . . . . . . 287
Fluid Automatic Transmission . . . . . . 229
Brakes . . . . . . . . . . . . . . . . . . . . . . . . 246
Diesel Exhaust . . . . . . . . . . . . . . . . . 24
Power Steering . . . . . . . . . . . . . . . 240
Washer . . . . . . . . . . . . . . . . . . . . . . . 241
Frequency Statement Radio . . . . . . . . . . . . . . . . . . . . . . . . . 348
Front Seat Position Seats Adjustment . . . . . . . . . . . . . . . . . . . . . 38
Fuel Biodiesel . . . . . . . . . . . . . . . . . . . . . 207
Cold Weather Operation . . . . . . 209
Diesel Engines . . . . . . . . . . . . . . . 206
Economy Driving . . . . . . . . . . . . . . . 23
Filling the Tank . . . . . . . . . . . . . . . 213
Filter . . . . . . . . . . . . . . . . . . . . . . . . . . 248
Gauge . . . . . . . . . . . . . . . . . . . . . . . . . . 72
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Index 355
Lights (cont'd)Automatic Transmission
Fluid Temperature . . . . . . . . . . . . . 78
Battery Warning . . . . . . . . . . . . . . . . 73
Brake System Warning . . . . . . . . . 75
Check Engine (Malfunction
Indicator) . . . . . . . . . . . . . . . . . . . . . . 74
Cruise Control . . . . . . . . . . . . . . . . . . 82
Daytime Running Lamps (DRL) . . . . . . . . . . . . . . . . . . 82
Diesel Exhaust Fluid (DEF) . . . . . 80
Engine Oil Level Indicator . . . . . . 80
Engine Oil Pressure . . . . . . . . . . . . 79
Engine Shutdown Warning . . . . . 80
Exhaust Brake . . . . . . . . . . . . . . . . . . 78
Flash-to-Pass . . . . . . . . . . . . . . . . . . . 93
High-Beam On . . . . . . . . . . . . . . . . . . 81
High/Low Beam Changer . . . . . . . 93
Idle Shutdown . . . . . . . . . . . . . . . . . . 81
Overdrive Off . . . . . . . . . . . . . . . . . . . 79
Reduced Engine Power . . . . . . . . 81
Seat Belt Reminders . . . . . . . . . . . . 73
Service Transmission Warning . . . . . . . . . . . . . . . . . . . . . . . 78
Service Vehicle Soon . . . . . . . . . . . 74
Wait to Start . . . . . . . . . . . . . . . . . . . . 79
Loading the Vehicle . . . . . . . . . . . . . . 58 Locks
Door . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Power Door . . . . . . . . . . . . . . . . . . . . . 33
M
Maintenance and CareAdditional . . . . . . . . . . . . . . . . . . . . . 323
Maintenance Schedule . . . . . . . . . 303 Recommended Fluids andLubricants . . . . . . . . . . . . . . . . . . . 326
Malfunction Indicator Lamp . . . . . . 74
Messages Vehicle . . . . . . . . . . . . . . . . . . . . . . . . . 86
Mirrors . . . . . . . . . . . . . . . . . . . . . . . . . . . 33 Heated . . . . . . . . . . . . . . . . . . . . . . . . . 34
N
New Vehicle Break-In . . . . . . . . . . . 147
Noise Control System . . . . . . . . . . 250
O
Odometer . . . . . . . . . . . . . . . . . . . . . . . . 71Trip . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
Oil Engine . . . . . . . . . . . . . . . . . . . . . . . . 223
Pressure Light . . . . . . . . . . . . . . . . . . 79
Online Owner Center . . . . . . . . . . . 343
Operating Temperature . . . . . . . . . 153
Ordering Service Publications . . . . . . . . . . 347 Outlets
Power . . . . . . . . . . . . . . . . . . . . . . . . . . 67
Overdrive Off . . . . . . . . . . . . . . . . . . . 195
Overdrive Off Light . . . . . . . . . . . . . . 79
Overheating, Engine . . . . . . . . . . . . 237
Owner Checks and Services . . . . 317
P
Parking Brake . . . . . . . . . . . . . . . . . . . . . . . . . 200
Over Things That Burn . . . . . . . 157
Passenger Compartment Air
Filter . . . . . . . . . . . . . . . . . . . . . . . . . . 119
Pedals . . . . . . . . . . . . . . . . . . . . . . . . . . 148
Perchlorate Materials Re- quirements, California . . . . . . . . . 218
Port
USB . . . . . . . . . . . . . . . . . . . . . . . . . . .110
Power Door Locks . . . . . . . . . . . . . . . . . . . . . 33
Outlets . . . . . . . . . . . . . . . . . . . . . . . . . 67
Reduced Engine Light . . . . . . . . . . 81
Steering Fluid . . . . . . . . . . . . . . . . . 240
Windows . . . . . . . . . . . . . . . . . . . . . . . 35
Power Take-Off (PTO) . . . . . . . . . . 215
Pregnancy, Using Seat Belts . . . . 47
Privacy Vehicle Data Recording . . . . . . . 349
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356 Index
Proposition 65 Warning,California . . . . . . . . . . . . . . . . . 218, 287
R
Radio Frequency Statement . . . . 348
Radio Reception . . . . . . . . . . . . . . . . 101
Radios
AM-FM Radio . . . . . . . . . . . . . . . . . . . 97
Rear Axle . . . . . . . . . . . . . . . . . . . . . . . 249
Rear Seats . . . . . . . . . . . . . . . . . . . . . . 42
Rear Storage . . . . . . . . . . . . . . . . . . . . 57
Recommended Fluids and Lubricants . . . . . . . . . . . . . . . . . . . . . 326
Reduced Engine Power Light . . . . 81
Reimbursement Program, GM Mobility . . . . . . . . . . . . . . . . . . . 344
Remote Keyless Entry (RKE)
System . . . . . . . . . . . . . . . . . . . . . . . . . 26
Replacement Parts Maintenance . . . . . . . . . . . . . . . . . . 328
Reporting Safety Defects
General Motors . . . . . . . . . . . . . . . 349
U.S. Government . . . . . . . . . . . . . 349
Roads Driving, Wet . . . . . . . . . . . . . . . . . . 132
Roadside Assistance
Program . . . . . . . . . . . . . . . . . . . . . . . 344
Roofmarker Lamps . . . . . . . . . . . . . 261
Rotation, Tires . . . . . . . . . . . . . . . . . . 284 Routing, Engine Drive Belt . . . . . . 341
Running out of Fuel . . . . . . . . . . . . . 212
Running the Vehicle While
Parked . . . . . . . . . . . . . . . . . . . . . . . . 160
S
Safety Defects ReportingGeneral Motors . . . . . . . . . . . . . . . 349
U.S. Government . . . . . . . . . . . . . 349
Safety System Check . . . . . . . . . . . . 49
Scheduling Appointments . . . . . . . 345
Seat Belts . . . . . . . . . . . . . . . . . . . . . . . 43 Care . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
Extender . . . . . . . . . . . . . . . . . . . . . . . . 49
Lap Belt . . . . . . . . . . . . . . . . . . . . . . . . 48
Reminders . . . . . . . . . . . . . . . . . . . . . . 73
Three-Point . . . . . . . . . . . . . . . . . . . . . 45
Use During Pregnancy . . . . . . . . . . 47
Seats Position, Front . . . . . . . . . . . . . . . . . . 38
Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
Security Vehicle . . . . . . . . . . . . . . . . . . . . . . . . . 33
Selector Lever . . . . . . . . . . . . . . . . . . 194
Service . . . . . . . . . . . . . . . . . . . . . . . . . 120 Accessories and Modifica-
tions . . . . . . . . . . . . . . . . . . . . . . . . 218
Climate Control System . . . . . . . .115
Doing Your Own Work . . . . . . . . 218 Service (cont'd)
Publications Ordering Infor-
mation . . . . . . . . . . . . . . . . . . . . . . 347
Scheduling Appointments . . . . . 345
Transmission Warning Light . . . . 78
Vehicle Soon Light . . . . . . . . . . . . . . 74
Shift Lock Control Function Check, Automatic Trans-
mission . . . . . . . . . . . . . . . . . . . . . . . . 251
Shopping Bag Hooks . . . . . . . . . . . . 58
Sidemarker Lamps . . . . . . . . . . . . . 261
Signals, Turn and Lane-- Change . . . . . . . . . . . . . . . . . . . . . . . . 94
Specifications and Capa-
cities . . . . . . . . . . . . . . . . . . . . . . . . . . 335
Speedometer . . . . . . . . . . . . . . . . . . . . 71
Starting and Stopping the Vehicle . . . . . . . . . . . . . . . . . . . . . . . . 149
Steering . . . . . . . . . . . . . . . . . . . . . . . . 131 Fluid, Power . . . . . . . . . . . . . . . . . . 240
Wheel Adjustment . . . . . . . . . . . . . . 65
Stoplamps and Back-up Lamps Bulb Replacement . . . . . . . . . . . . 263
Storage Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
Storage Areas Glove Box . . . . . . . . . . . . . . . . . . . . . . 55