Chevrolet Low Cab Forward Owner Manual (GMNA-Localizing-U.S.-
11254764) - 2018 - crc - 12/5/16
Service and Maintenance 307
No. Service Interval16 000 km/10,000 mi
24 000 km/15,000 mi
32 000 km/20,000 mi
48 000 km/30,000 mi
64 000 km/40,000 mi
72 000 km/45,000 mi
80 000 km/50,000 mi
96 000 km/60,000 mi
112 000 km/70,000 mi
120 000 km/75,000 mi
128 000 km/80,000 mi
144 000 km/90,000 mi
160 000 km/100,000 mi
168 000 km/105,000 mi
176 000 km/110,000 mi
Service intervals
months or
kilometers
(miles)
whichever
occurs first (1)
5 Pre-fuel filter/water
separator
- R - R - R - R - R - R - R - or every
24 months
6 Air cleaner filter - - - - - - - - - - - - - - - indicator (3)
7 Damage to air intake
ducts and hoses - I - I - I - I - I - I - I - or every
12 months
8 Drive belts I - I I I - I I I - I I I - I or every
12 months
9 Engine bolt torques - - - - - - I - - - - - I - -
10 Rotate tires Every 10 400 km (6,500 miles)
11 Engine cooling system I - I I I - I I I - I I I - I or every
12 months
12 Engine coolant Every 12 months: I
Every 24 months: R (when dealer recommended coolant is used)
13 Exhaust system I - I I I - I I I - I I I - I
14 DPF (clean filter) - - - - - - - - - - - - C - - or every
3,000 hours
Chevrolet Low Cab Forward Owner Manual (GMNA-Localizing-U.S.-
11254764) - 2018 - crc - 12/5/16
Service and Maintenance 313
rocker shaft bracket nuts before
checking and adjusting valve
clearance.
Check and adjust valve clearance
every 80 000 km (50,000 miles) or
12 months whichever occurs first.
3. Engine Oil and Oil Filter :
Change at interval noted below
depending upon driving conditions.
•Normal Service —Change every
16 000 km (10,000 miles) or
12 months whichever occurs first.
• Severe Service —Change every
8 000 km (5,000 miles) or 3 months
if you often drive under one or more
of these conditions: (a) driving in
dusty areas, (b) frequent idling or
idling for long periods, (c) driving
6 km (4 miles) or less in freezing
weather, or other short trips in cold
weather, where the engine does not
thoroughly warm up.
Change oil and filter as soon as you
can after driving in a dust storm.
When recommended oil is used, it
conforms to this maintenance
schedule. (Recommended oil: CK-4
(API designations)) 4. Fuel Filter :
Replace the fuel
filter every 24 000 km (15,000 miles)
or more frequently if clogged or
replace when the fuel filter indicator
light comes on (if equipped).
5. Pre-Fuel Filter/Water
separator : Replace the fuel filter
every 24 000 km (15,000 miles) or
more frequently if clogged or
replace when the fuel filter indicator
light comes on (if equipped).
6. Air Cleaner Filter : The level of
dirt in the air cleaner element can
be checked against the indicator.
Replace the air cleaner filter when
the Driver Information Center (DIC)
shows "CHECK AIR FILTER".
7. Damage to Air Intake Ducts and
Hoses : Check for damage of air
intake ducts and hoses and that
those are correctly installed every
24 000 km (15,000 miles) or
12 months. Replace or adjust those
if necessary. 8. Drive Belts :
Check belt driving
the fan, alternator or A/C
compressor every 16 000 km
(10,000 miles). Look for cracks,
fraying, wear, and proper tension.
9. Engine Bolt Torques : Loosened
bolts result in lower engine output.
Check and adjust manifold
mounting, and injectors to correct
torque every 80 000 km
(50,000 miles).
10. Rotate Tires : To equalize wear,
rotate tires and adjust tire pressures
every 10 400 km (6,500 miles). See
Tire Rotation 0284.
11. Engine Cooling System : At
12 months or 16 000 km
(10,000 miles) intervals, wash
radiator cap and filler neck with
clean water, pressure test system
and radiator cap for proper pressure
holding capacity, tighten hose
clamps and inspect condition of all
cooling and heater hoses. Replace
hoses if cracked, swollen or
otherwise deteriorated. Have the
hoses replaced by your authorized
dealer.
Chevrolet Low Cab Forward Owner Manual (GMNA-Localizing-U.S.-
11254764) - 2018 - crc - 12/5/16
314 Service and Maintenance
12. Engine Coolant :Inspect the
engine coolant every 12 months.
Replace the engine coolant every
24 months, drain the engine coolant
by opening the drain plug at the
bottom of the radiator core, flush
and refill the engine cooling system
with a new engine coolant. Refer to
"Preparing Engine Coolant" in
Engine Coolant 0231. Have the
Engine Coolant replaced by your
authorized dealer.
13. Exhaust System : Check the
complete exhaust system every
16 000 km (10,000 miles). Check
body areas near the exhaust
system. Look for broken, damaged,
missing, or out-of-position parts.
Also inspect for open seams, holes,
loose connections, or other
conditions which could cause heat
build-up at the rear body floor pan,
or could let exhaust fumes seep into
the passenger compartment. Dust
or water in the cabin may indicate a
leak in that area. Required repairs
should be made at once. 14. DPF (Clean Filter) :
Clean the
filter every 160 000 km
(100,000 miles) or 3,000 hours
whichever occurs first.
15. DPF (Pressure Difference
Sensor 0 Point Adjustment) :
Adjust the sensor every 160 000 km
(100,000 miles) or 3,000 hours
whichever occurs first.
16. DPF (Pressure Difference
Sensor Hose) : Inspect the sensor
hose every 160 000 km
(100,000 miles) or 3,000 hours
whichever occurs first. Replace the
sensor hose every 400 000 km
(250,000 miles).
17. Fuel Line System : Inspect the
fuel tank, cap and lines for damage
which could cause leakage every
16 000 km (10,000 miles). Inspect
fuel cap for correct sealing ability
and indications of physical damage.
Replace any damaged or
malfunctioning parts.
18. Brake Lining and Pad for
Wear : Check drum brake lining and
disc brake pad for wear or cracks
every 16 000 km (10,000 miles).
Check brakes (including parking brake) more often if operating
conditions or driving habits result in
frequent braking.
Front disc brakes have built-in wear
noise indicators which are designed
to make a high pitched squeal or
cricket-like warning sound when the
brake pads are worn to the point
where new pads are needed.
When the truck is in motion, the
sound may be constant or it may
come and go. Pressing the brake
pedal firmly may cause the sound
to stop.
Have the brake linings or the brake
pads replaced by your authorized
dealer as soon as possible after the
warning first becomes evident.
Failure to do so can result in
expensive damage to the brake
system or a serious accident.
19. Brake Drum and Rotor for
Wear and Damage :
Check brake
drums (rear and parking) and rotors
(front) for wear or damage every
32 000 km (20,000 miles) or
12 months whichever occurs first.
Chevrolet Low Cab Forward Owner Manual (GMNA-Localizing-U.S.-
11254764) - 2018 - crc - 12/5/16
Service and Maintenance 317
Owner Checks and
Services
Before Driving
Proper care and driving is important
not only for extended service life of
your vehicle, but also for improved
fuel and oil economy. Drive carefully
and defensively. Be sure you know
how to use your truck and its
equipment before operating it.
Starting and Operating
Proper care and operation will not
only extend the service life of your
vehicle but also improve fuel
economy.
Check Around the Vehicle Before
Starting the Engine
Before pulling away, perform a
thorough safety check, making sure
there are no children or obstructions
around the vehicle.
Take off the chocks after confirming
that the parking brake is securely
applied. Sit behind the wheel, adjust
the seat position, and buckle up the
seat belt. The passengers are alsorequired to buckle up the seat belts.
Adjust the positions of the steering
wheel and mirrors. Lock the doors.
Turn the power of the dome light or
accessories OFF before starting the
engine.
Engine Conditions
Checking the Engine for
Startability and Abnormal Noises
1. Make sure the parking brake is securely engaged. Step firmly
on the brake pedal.
2. Make sure the selector lever is in "P" or "N" position.
For safety, firmly press the
brake pedal before starting the
engine.
3. Turn the engine control switch to start the engine.
Check that the engine starts
quickly with no abnormal
noises. Checking Condition of the Engine
at Low Speeds and during
Acceleration
1. Make sure the transmission is in the "P" or "N" position and
the parking brake is securely
engaged.
2. Turn the engine control switch to start the engine, and run it to
warm up.
3. Check that the engine is running at a speed within the
standard idle speed range.
During regeneration of the
diesel particulate filter (DPF),
the engine idle speed may
increase.
4. Drive the vehicle, making sure the accelerator pedal does not
stick when gradually
accelerating, the engine speed
rises smoothly and it does not
knock.
Chevrolet Low Cab Forward Owner Manual (GMNA-Localizing-U.S.-
11254764) - 2018 - crc - 12/5/16
Service and Maintenance 329
5.2L Diesel
PartGM Part Number
Engine Air Cleaner 98177271
Engine Oil Filter 98298404
Fuel Filter: Engine Side 98147525
Fuel Filter: Chassis Side 98037481
Replacement Fasteners
During vehicle maintenance, any
fasteners used to replace older
ones must have the same
measurements and strength as
those removed, whether metric or
customary. Fasteners taken from
the vehicle should be saved for
reuse in the same location when
possible. Where a fastener cannot
be used again, take care to choose
a replacement that matches the old
one. For information and help, see
your dealer.{Warning
This vehicle is primarily
dimensioned in the metric system.
Most fasteners are metric and
many are very close in dimension
to well-known customary
fasteners in the inch system.
Mismatched or incorrect fasteners
can result in damage to the
vehicle or possibly personal
injury.
Chevrolet Low Cab Forward Owner Manual (GMNA-Localizing-U.S.-
11254764) - 2018 - crc - 12/5/16
340 Technical Data
Oil filter—
Oil filter cartridge 63.7 Y(6.5 kgf m/47.0 lb ft)
Remarks:
*1see Engine Oil 0223.
Remarks:*2see Engine Coolant 0231.
Remarks:*3see Automatic Transmission Fluid 0229.
Remarks:*4see Rear Axle (Gear Oil Viscosity Chart) 0249 orRear Axle (Oil Level Check) 0249.
Remarks:*5only for vehicles equipped with optional limited slip differential.
Remarks:*6The fuel tank capacity is stated on a metal plate attached to the fuel tank body. Only fill the tank to
95 percent of its capacity; this allows room for the expansion of the fuel.
Remarks:
*7larger capacity batteries 31 (180-930) × 2 can also be used. However, do not mix batteries of different
types and from different makers.
Chevrolet Low Cab Forward Owner Manual (GMNA-Localizing-U.S.-
11254764) - 2018 - crc - 12/5/16
Index 353
Diesel Exhaust Fluid (DEF)Warning Light . . . . . . . . . . . . . . . . . . 80
Diesel Particulate Filter . . . . . . . . . 161
Distracted Driving . . . . . . . . . . . . . . . 122
Dome Lamps . . . . . . . . . . . . . . . . . . . . 96
Door Locks . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Power Locks . . . . . . . . . . . . . . . . . . . . 33
Drive Belt Routing, Engine . . . . . . 341
Driver Behavior . . . . . . . . . . . . . . . . . 122
Driver Information Cen- ter (DIC) . . . . . . . . . . . . . . . . . . . . . . . 82
Driving Emergencies . . . . . . . . . . . . 137, 146
For Better Fuel Economy . . . . . . . 23
Hill and Mountain Roads . . . . . . 132
If the Vehicle is Stuck . . . . . . . . . 136
Wet Roads . . . . . . . . . . . . . . . . . . . 132
Winter . . . . . . . . . . . . . . . . . . . . . . . . 133
E
Electrical Equipment,Add-On . . . . . . . . . . . . . . . . . . . . . . . 215
Electrical System Overload . . . . . . . . . . . . . . . . . . . . . 264
Emergencies . . . . . . . . . . . . . . 137, 146
Engine
Air Cleaner/Filter . . . . . . . . . . . . . 231 Engine (cont'd)
Alarm and Automatic
Shutdown . . . . . . . . . . . . . . . . . . . 155
Check Light (Malfunction In-
dicator) . . . . . . . . . . . . . . . . . . . . . . . . 74
Checks Before Operating . . . . . 156
Compartment Overview . . . . . . . 222
Coolant . . . . . . . . . . . . . . . . . . . . . . . 231
Coolant Temperature Gauge . . . . 72
Cover . . . . . . . . . . . . . . . . . . . . . . . . . 222
Drive Belt Routing . . . . . . . . . . . . 341
Exhaust . . . . . . . . . . . . . . . . . . . . . . 159
Heater . . . . . . . . . . . . . . . . . . . . . . . . 154
High Idle System . . . . . . . . . . . . . 155
Oil Pressure Light . . . . . . . . . . . . . . 79
Overheating . . . . . . . . . . . . . . . . . . 237
Reduced Power Light . . . . . . . . . . . 81
Running While Parked . . . . . . . . 160
Shutdown Warning Light . . . . . . . . 80
Engine Oil Level Indicator Light . . . . . . . . . . . . 80
Engines Diesel Fuel . . . . . . . . . . . . . . . . . . . 206
Exhaust Brake . . . . . . . . . . . . . . . . . . 201
Exhaust Brake Light . . . . . . . . . . . . . 78
Exhaust Fluid Diesel . . . . . . . . . . . . . . . . . . . . . . . . 170
Extender, Seat Belt . . . . . . . . . . . . . . 49 Exterior Lamp Controls . . . . . . . . . . 92
F
Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . 161
Fuel . . . . . . . . . . . . . . . . . . . . . . . . . . 248
Filter, Engine Air Cleaner . . . . . . . . . . . 231
Fixed Mast Antenna . . . . . . . . . . . . 102
Flash-to-Pass . . . . . . . . . . . . . . . . . . . . 93
Flashers, Hazard Warning . . . . . . . 94
Flat Tire . . . . . . . . . . . . . . . . . . . . . . . . 287
Fluid Automatic Transmission . . . . . . 229
Brakes . . . . . . . . . . . . . . . . . . . . . . . . 246
Diesel Exhaust . . . . . . . . . . . . . . . . . 24
Power Steering . . . . . . . . . . . . . . . 240
Washer . . . . . . . . . . . . . . . . . . . . . . . 241
Frequency Statement Radio . . . . . . . . . . . . . . . . . . . . . . . . . 348
Front Seat Position Seats Adjustment . . . . . . . . . . . . . . . . . . . . . 38
Fuel Biodiesel . . . . . . . . . . . . . . . . . . . . . 207
Cold Weather Operation . . . . . . 209
Diesel Engines . . . . . . . . . . . . . . . 206
Economy Driving . . . . . . . . . . . . . . . 23
Filling the Tank . . . . . . . . . . . . . . . 213
Filter . . . . . . . . . . . . . . . . . . . . . . . . . . 248
Gauge . . . . . . . . . . . . . . . . . . . . . . . . . . 72