2017 YAMAHA YZF-R6 Fork

Table of contents
Safety information ............................1-1
Description ........................................2-1
Left view ..........................................2-1
Right view........................................2-2
Controls and instruments ................2-3
Special features ................................3-1
D-mode (drive mode) ......................3-1
Traction control system...................3-2
Quick shift system ...........................3-4
Instrument an d control functions ....4-1
Immobilizer system .........................4-1
Main switch/steering lock ...............4-2
Handlebar switches.........................4-4
Indicator lights and warning
lights ............................................4-5
Multi-function meter unit .................4-8
Clutch lever ...................................4-17
Shift pedal .....................................4-17
Brake lever ....................................4-18
Brake pedal ...................................4-18
ABS ...............................................4-19
Fuel tank cap.................................4-20
Fuel................................................4-20
Fuel tank overflow hose ................4-22
Catalytic converters .....................4-22
Seats .............................................4-23
Rear view mirrors ..........................4-24
Adjusting the front fork..................4-25
Adjusting the shock absorber assembly....................................4-27
EXUP system ................................4-29
Auxiliary DC connector .................4-30
Sidestand ......................................4-30
Ignition circuit cut-off system........4-31
For your safety – pre-operation
checks ...............................................5-1
Operation an d important ri din g
points .................................................6-1
Starting the engine ..........................6-2
Shifting ............................................6-3 Tips for reducing fuel
consumption................................ 6-4
Engine break-in ............................... 6-4
Parking ............................................ 6-5
Perio dic maintenance an d
a d justment ........................................ 7-1
Owner’s tool kit ............................... 7-2
Periodic maintenance chart for the
emission control system.............. 7-3
General maintenance and
lubrication chart........................... 7-4
Removing and installing cowlings and panels ................................... 7-7
Checking the spark plugs ............. 7-11
Canister......................................... 7-12
Engine oil and oil filter cartridge ... 7-13
Coolant ......................................... 7-17
Air filter element ............................ 7-19
Checking the engine idling speed......................................... 7-20
Checking the throttle grip free play ............................................ 7-20
Valve clearance ............................. 7-21
Tires .............................................. 7-21
Cast wheels .................................. 7-24
Adjusting the clutch lever free play ............................................ 7-24
Checking the brake lever free
play ............................................ 7-25
Brake light switches ...................... 7-26
Checking the front and rear brake pads................................. 7-26
Checking the brake fluid level....... 7-27
Changing the brake fluid............... 7-28
Drive chain slack ........................... 7-29
Cleaning and lubricating the drive chain ................................. 7-30
Checking and lubricating the cables ........................................ 7-31
Checking and lubricating the
throttle grip and cable ............... 7-31
Checking and lubricating the brake and shift pedals ............... 7-32
Checking and lubricating the
brake and clutch levers ............. 7-32
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Table of contents
Checking and lubricating the
sidestand................................... 7-33
Lubricating the swingarm pivots ........................................ 7-33
Checking the front fork................. 7-34
Checking the steering................... 7-34
Checking the wheel bearings ....... 7-35
Battery .......................................... 7-35
Replacing the fuses ...................... 7-37
Vehicle lights ................................ 7-38
Replacing the license plate light
bulb ........................................... 7-39
Supporting the motorcycle ........... 7-39
Troubleshooting............................ 7-40
Troubleshooting charts................. 7-41
Motorcycle care an d stora ge.......... 8-1
Matte color caution ........................ 8-1
Care ................................................ 8-1
Storage ........................................... 8-4
Specifications ................................... 9-1
Consumer information ................... 10-1
Identification numbers .................. 10-1
Diagnostic connector ................... 10-2
Vehicle data recording.................. 10-3
In dex ................................................ 11-1
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Safety information
1-3
1
Avoi
d Car bon Monoxi de Poisonin g
All engine exhaust contains carbon
monoxide, a deadly gas. Breathing
carbon monoxide can cause head-
aches, dizziness, drowsiness, nausea,
confusion, and eventually death.
Carbon Monoxide is a colorless, odor-
less, tasteless gas which may be pres-
ent even if you do not see or smell any
engine exhaust. Deadly levels of car-
bon monoxide can collect rapidly and
you can quickly be overcome and un-
able to save yourself. Also, deadly lev-
els of carbon monoxide can linger for
hours or days in enclosed or poorly
ventilated areas. If you experience any
symptoms of carbon monoxide poi-
soning, leave the area immediately, get
fresh air, and SEEK MEDICAL TREAT-
MENT.  Do not run engine indoors. Even if
you try to ventilate engine exhaust
with fans or open windows and
doors, carbon monoxide can rap-
idly reach dangerous levels.
 Do not run engine in poorly venti-
lated or partially enclosed areas
such as barns, garages, or car-
ports.
 Do not run engine outdoors where
engine exhaust can be drawn into
a building through openings such
as windows and doors.
Loa din g
Adding accessories or cargo to your
motorcycle can adversely affect stabil-
ity and handling if the weight distribu-
tion of the motorcycle is changed. To
avoid the possibility of an accident, use
extreme caution when adding cargo or
accessories to your motorcycle. Use extra care when riding a motorcycle
that has added cargo or accessories.
Here, along with the information about
accessories below, are some general
guidelines to follow if loading cargo to
your motorcycle:
The total weight of the operator, pas-
senger, accessories and cargo must
not exceed the maximum load limit.
Operation of an overloa
ded vehicle
coul d cause an acci dent.
When loading within this weight limit,
keep the following in mind:  Cargo and accessory weight
should be kept as low and close to
the motorcycle as possible. Se-
curely pack your heaviest items as
close to the center of the vehicle
as possible and make sure to dis-
tribute the weight as evenly as
possible on both sides of the mo-
torcycle to minimize imbalance or
instability.
 Shifting weights can create a sud-
den imbalance. Make sure that
accessories and cargo are se-
curely attached to the motorcycle
before riding. Check accessory
mounts and cargo restraints fre-
quently.
• Properly adjust the suspension for your load (suspension-ad-
justable models only), and
check the condition and pres-
sure of your tires.
• Never attach any large or heavy items to the handlebar, front
fork, or front fender. These
items, including such cargo as
Maximum loa d:
185 kg (408 lb)
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Safety information
1-4
1sleeping bags, duffel bags, or
tents, can create unstable han-
dling or a slow steering re-
sponse.
 This vehicle is not desi gne d to
pull a trailer or to be attached to
a si decar.
Genuine Yamaha Accessories
Choosing accessories for your vehicle
is an important decision. Genuine
Yamaha accessories, which are avail- able only from a Yamaha dealer, have
been designed, tested, and approved
by Yamaha for use on your vehicle.
Many companies with no connection
to Yamaha manufacture parts and ac-
cessories or offer other modifications
for Yamaha vehicles. Yamaha is not in
a position to test the products that
these aftermarket companies produce.
Therefore, Yamaha can neither en-
dorse nor recommend the use of ac-
cessories not sold by Yamaha or
modifications not specifically recom-
mended by Yamaha, even if sold and
installed by a Yamaha dealer.
Aftermarket Parts, Accessories, an d
Mo difications
While you may find aftermarket prod-
ucts similar in design and quality to
genuine Yamaha accessories, recog-
nize that some aftermarket accesso-
ries or modifications are not suitable
because of potential safety hazards to
you or others. Installing aftermarket
products or having other modifications
performed to your vehicle that change
any of the vehicle’s design or operation
characteristics can put you and others at greater risk of serious injury or
death. You are responsible for injuries
related to changes in the vehicle.
Keep the following guidelines in mind,
as well as those provided under “Load-
ing” when mounting accessories.
 Never install accessories or carry
cargo that would impair the per-
formance of your motorcycle.
Carefully inspect the accessory
before using it to make sure that it
does not in any way reduce
ground clearance or cornering
clearance, limit suspension travel,
steering travel or control opera-
tion, or obscure lights or reflec-
tors.
• Accessories fitted to the han- dlebar or the front fork area can
create instability due to improp-
er weight distribution or aerody-
namic changes. If accessories
are added to the handlebar or
front fork area, they must be as
lightweight as possible and
should be kept to a minimum.
• Bulky or large accessories may seriously affect the stability of
the motorcycle due to aerody-
namic effects. Wind may at-
tempt to lift the motorcycle, or
the motorcycle may become
unstable in cross winds. These
accessories may also cause in-
stability when passing or being
passed by large vehicles.
• Certain accessories can dis- place the operator from his or
her normal riding position. This
improper position limits the
freedom of movement of the
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Safety information
1-5
1
operator and may limit control
ability, therefore, such accesso-
ries are not recommended.
 Use caution when adding electri-
cal accessories. If electrical ac-
cessories exceed the capacity of
the motorcycle’s electrical sys-
tem, an electric failure could re-
sult, which could cause a
dangerous loss of lights or engine
power.
Aftermarket Tires an d Rims
The tires and rims that came with your
motorcycle were designed to match
the performance capabilities and to
provide the best combination of han-
dling, braking, and comfort. Other
tires, rims, sizes, and combinations
may not be appropriate. See page 7-21
for tire specifications and for informa-
tion on servicing and replacing your
tires.
Transportin g the Motorcycle
Be sure to observe following instruc-
tions before transporting the motorcy-
cle in another vehicle.  Remove all loose items from the
motorcycle.
 Check that the fuel cock (if
equipped) is in the off position and
that there are no fuel leaks.
 Shift the transmission into gear
(for models with a manual trans-
mission).
 Secure the motorcycle with tie-
downs or suitable straps that are
attached to solid parts of the mo-
torcycle, such as the frame or up-
per front fork triple clamp (and not,
for example, to rubber-mounted handlebars or turn signals, or
parts that could break). Choose
the location for the straps carefully
so the straps will not rub against
painted surfaces during transport.
 The suspension should be com-
pressed somewhat by the tie-
downs, if possible, so that the mo-
torcycle will not bounce exces-
sively during transport.
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Instrument and control functions
4-25
4
EAU79921
A djustin g the front fork
This model is equipped with adjustable
suspension. The spring preload, re-
bound damping force, and compres-
sion damping force of each leg can be
adjusted.
WARNING
EWA10181
Always a djust both fork le gs equally,
otherwise poor han dlin g an d loss of
stab ility may result.
NOTICE
ECA24120
Use extra care to avoi d scratch-
in g the ano dize d finish of the
a d justin g nuts and b olts when
makin g suspension a djust-
ments.
 To avoi d d amag ing the suspen-
sion’s internal mechanisms, do
not attempt to turn beyon d the
maximum or minimum settin gs.
Sprin g preloa d
To increase the spring preload and
thereby harden the suspension, turn
the adjusting nut on each fork in direc-
tion (a). To decrease the spring preload
and thereby soften the suspension,
turn the adjusting nut on each fork in
direction (b). Re
boun d d ampin g force
To increase the rebound damping for-
ce and thereby harden the rebound
damping, turn the adjusting bolt on
each fork leg in direction (a). To de-
crease the rebound damping force and
thereby soften the rebound damping,
turn the adjusting bolt on each fork leg
in direction (b).
1. Spring preload adjusting nut
Sprin g preloa d settin g:
Minimum (soft): 0 turn(s) in direction (a)*
Standard: 6 turn(s) in direction (a)*
Maximum (hard):
15 turn(s) in direction (a)*
* With the adjusting nut fully turned in direction (b)
1. Rebound damping force adjusting bolt
(a)(b)
1
(a)(b)
1
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Instrument and control functions
4-26
4 Compression
dampin g force
To increase the compression damping
force and thereby harden the com-
pression damping, turn the adjusting
bolt on each fork leg in direction (a). To
decrease the compression damping
force and thereby soften the compres-
sion damping, turn the adjusting bolt
on each fork leg in direction (b).
TIP
Although a damping force adjuster
may turn or click beyond the stated mi-
nimum settings, such adjustments are
ineffective and may damage the sus-
pension.
Re boun d d ampin g setting :
Minimum (soft): 14 click(s) in direction (b)*
Standard:
7 click(s) in direction (b)*
Maximum (hard): 1 click(s) in direction (b)*
* With the adjusting bolt fully turned in direction (a)
1. Compression damping force adjusting bolt
Compression dampin g settin g:
Minimum (soft):
23 click(s) in direction (b)*
Standard: 14 click(s) in direction (b)*
Maximum (hard): 1 click(s) in direction (b)*
* With the adjusting bolt fully turned
in direction (a)
(b)(a)
1
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Periodic maintenance an d a djustment
7-5
7
13 *Steerin g b earin gs • Check bearing assemblies for
looseness. √√ √
• Moderately repack with lithium- soap-based grease. √√
14 *Chassis fasteners • Make sure that all nuts, bolts
and screws are properly tight-
ened. √√√√√
15 Brake lever pivot
shaft • Lubricate with silicone grease.
√√√√√
16 Brake pe
dal pivot
shaft • Lubricate with lithium-soap-
based grease. √√√√√
17 Clutch lever pivot
shaft • Lubricate with lithium-soap-
based grease. √√√√√
18 Shift pe
dal pivot
shaft • Lubricate with lithium-soap-
based grease. √√√√√
19 Si destan d • Check operation.
• Lubricate with lithium-soap-
based grease. √√√√√
20 *Sidestan d switch • Check operation and replace if
necessary. √√√√√√
21 *Front fork • Check operation and for oil
leakage.
• Replace if necessary. √√√√
22 *Shock ab
sorber
assem bly • Check operation and for oil
leakage.
• Replace if necessary. √√√√
23 *Rear suspension
relay arm an
d con-
nectin g arm pivot-
in g points • Check operation.
√√√√
24 En gin
e o
il• Change (warm engine before
draining).
• Check oil level and vehicle for oil leakage. √√√√√√
25 En
gine oil filter
cartri dge • Replace.
√√√
NO. ITEM
X 1000 km
CHECK OR
MAINTENANCE JOB
X 1000 mi ODOMETER
READINGS
ANNUAL CHECK
110203040
0.6 6 12 18 24
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