Periodic maintenance an d a djustment
7-6
7
EAU80530
TIP
Air filter
• This model’s air filter uses a disposable oil-coated paper element. This el- ement cannot be cleaned with compressed air, doing so will only damage
it.
• The air filter element needs to be replaced more frequently when riding in unusually wet or dusty areas.
Hydraulic brake service
• Regularly check the front and rear brake fluid levels. Replenish if neces- sary.
• Every two years replace the rear brake master cylinder, the internal com- ponents of the front brake master cylinder, the brake calipers, and change
the brake fluid.
• Replace the brake hoses every four years or sooner if cracked or damaged.
26 *Coolin g system • Check coolant level and vehicle
for coolant leakage. √√√√√
• Change. Every 3 years
27 *EXUP system • Check operation, cable free
play and pulley position. √√√
28 *Front an
d rear
b rake switches • Check operation.
√√√√√√
29 *Movin
g parts an d
cab les • Lubricate.
√√√√√
30 *Throttle
grip hous-
in g an d cab le • Check operation and free play.
• Adjust the throttle cable free
play if necessary.
• Lubricate the throttle grip hous- ing and cable. √√√√√
31 *Li
ghts, si gnals an d
switches • Check operation.
• Adjust headlight beam.
√√√√√√
NO. ITEM
X 1000 km
CHECK OR
MAINTENANCE JOB
X 1000 mi
ODOMETER READINGS
ANNUAL CHECK
110203040
0.66121824
UBN6E0E0.book Page 6 Wednesday, January 25, 2017 1:28 PM
Periodic maintenance an d a djustment
7-17
7
EAU20071
Coolant
The coolant level should be checked
before each ride. In addition, the cool-
ant must be changed at the intervals
specified in the periodic maintenance
and lubrication chart.
EAU3908ATo check the coolant level
1. Place the vehicle on a level surfa- ce and hold it in an upright posi-
tion.
TIP
The coolant level must be
checked on a cold engine since
the level varies with engine tem-
perature.
Make sure that the vehicle is posi-
tioned straight up when checking
the coolant level. A slight tilt to the
side can result in a false reading.
2. Check the coolant level in the
coolant reservoir.
TIP
The coolant should be between the mi-
nimum and maximum level marks.
3. If the coolant is at or below the mi-nimum level mark, remove panel B
to access the coolant reservoir.
(See page 7-7.)
4. Remove the coolant reservoir cap, add coolant to the maximum level
mark, and then install the reservoir
cap. WARNING! Remove only
the coolant reservoir cap. Never
attempt to remove the ra diator
cap when the en gine is hot.
[EWA15162] NOTICE: If coolant is not
availa ble, use distille d water or
soft tap water instea d. Do not
use har d water or salt water
since it is harmful to the en gine.
If water has been used instead
of coolant, replace it with cool-
ant as soon as possi ble, other-
wise the coolin g system will not
b e protecte d a gainst frost an d
corrosion. If water has b een
a dde d to the coolant, have a
Yamaha dealer check the anti-
freeze content of the coolant as
soon as possi ble, otherwise the
effectiveness of the coolant will
b e red uced.
[ECA10473]
1. Coolant reservoir
2. Maximum level mark
3. Minimum level mark
2
1
3
1. Coolant reservoir cap
Coolant reservoir capacity (up to
the maximum level mark):
0.25 L (0.26 US qt, 0.22 Imp.qt)
1
UBN6E0E0.book Page 17 Wednesday, January 25, 2017 1:28 PM
Periodic maintenance an d a djustment
7-18
7
5. Install the panel.
EAU79950To chan
ge the coolant
1. Place the vehicle on a level surfa- ce and let the engine cool if neces-
sary.
2. Remove panel B and cowling C. (See page 7-7.)
3. Place a container under the en- gine to collect the used coolant.
4. Remove the radiator cap. WARNING! Never attempt to re-
move the ra diator cap when the
en gine is hot.
[EWA10382]
5. Remove the coolant drain bolt and
its gasket to drain the cooling sys-
tem. 6. Move the hose clamp in the direc-
tion shown, and then disconnect
the radiator hose to drain the radi-
ator.
7. Remove the coolant reservoir by removing the bolts.
8. Remove the coolant reservoir cap, and then turn the coolant reservoir
upside down to empty it.
9. After the coolant is completely drained, thoroughly flush the cool-
ing system with clean tap water.
10. Install the coolant reservoir by in- stalling the bolts.
11. Connect the radiator hose, and then move the hose clamp back to
its original position.
12. Install the coolant drain bolt and its new gasket, and then tighten
the bolt to the specified torque.
13. Pour the recommended coolant into the reservoir to the maximum
level mark, and then install the
coolant reservoir cap.
1. Radiator cap
1. Coolant drain bolt
2. Gasket
3. Radiator hose
4. Hose clamp
1
43
1
2
1. Coolant reservoir cap
2. Coolant reservoir
3. Bolt
Tightenin g torque:
Coolant drain bolt:
10 N·m (1.0 kgf·m, 7.2 lb·ft)
1
2
3
UBN6E0E0.book Page 18 Wednesday, January 25, 2017 1:28 PM
Periodic maintenance an d a djustment
7-19
7 14. Pour the recommended coolant
into the radiator until it is full.
15. Install the radiator cap, start the engine, let it idle for several minu-
tes, and then turn it off.
16. Remove the radiator cap to check the coolant level in the radiator. If
necessary, add sufficient coolant
until it reaches the top of the radi-
ator, and then install the radiator
cap.
17. Start the engine, and then check the vehicle for coolant leakage. If
coolant is leaking, have a Yamaha
dealer check the cooling system.
18. Install the cowling and the panel.
EAU36765
Air filter element
The air filter element must be replaced
at the intervals specified in the periodic
maintenance and lubrication chart.
Have a Yamaha dealer replace the air
filter element.
Antifreeze/water mixture ratio: 1:1
Recommen ded antifreeze:
High-quality ethylene glycol anti-
freeze containing corrosion inhibi-
tors for aluminum engines
Coolant quantity:
Radiator (including all routes):2.30 L (2.43 US qt, 2.02 Imp.qt)
Coolant reservoir (up to the maxi-
mum level mark): 0.25 L (0.26 US qt, 0.22 Imp.qt)
UBN6E0E0.book Page 19 Wednesday, January 25, 2017 1:28 PM
Periodic maintenance an d a djustment
7-42
7
En
gine overheatin g
WARNING
EWAT1041
Do not remove the rad iator cap when the engine an d ra diator are hot.
Scal din g hot flui d an d steam may b e blown out un der pressure, which
coul d cause serious injury. Be sure to wait until the en gine has coole d.
Place a thick ra g, like a towel, over the rad iator cap, and then slowly ro-
tate the cap counterclockwise to the d etent to allow any residual pres-
sure to escape. When the hissin g soun d has stopped , press down on the
cap while turnin g it counterclockwise, an d then remove the cap.
TIP
If coolant is not available, tap water can be temporarily used instead, provided
that it is changed to the recommended coolant as soon as possible.
Wait until the engine
has cooled.
Check the coolant
level in the reservoir
and radiator.Add coolant.
(See TIP.)
The coolant level is
OK.
There is no leakage.
There is leakage.
The coolant level is
low.
Check the cooling
system for leakage.
Have a Yamaha
dealer check and
repair the cooling
system.
Start the engine. If the engine overheats again,
have a Yamaha dealer check and repair the cooling
system.
UBN6E0E0.book Page 42 Wednesday, January 25, 2017 1:28 PM
Specifications
9-1
9
Dimensions:
Overall length:2040 mm (80.3 in)
Overall width:
695 mm (27.4 in)
Overall height: 1150 mm (45.3 in)
Seat height: 850 mm (33.5 in)
Wheelbase:
1375 mm (54.1 in)
Ground clearance: 130 mm (5.12 in)
Minimum turning radius: 3.6 m (11.81 ft)
Wei ght:
Curb weight:
190 kg (419 lb)
Engine:
Combustion cycle:
4-stroke
Cooling system:
Liquid cooled
Valve train: DOHC
Cylinder arrangement: Inline
Number of cylinders:
4-cylinder
Displacement: 599 cm³
Bore × stroke:
67.0 × 42.5 mm (2.64 × 1.67 in)
Compression ratio:
13.1 : 1
Starting system: Electric starter
Lubrication system: Wet sump
Engine oil:
Recommended brand:
YAMALUBE
SAE viscosity grades: 10W-40, 20W-40
Recommended engine oil grade:
API service SG type or higher, JASO
standard MA
Engine oil quantity:
Oil change: 2.40 L (2.54 US qt, 2.11 Imp.qt) With oil filter removal:
2.60 L (2.75 US qt, 2.29 Imp.qt)
Coolant quantity:
Coolant reservoir (up to the maximum level
mark): 0.25 L (0.26 US qt, 0.22 Imp.qt)
Radiator (including all routes):
2.30 L (2.43 US qt, 2.02 Imp.qt)
Air filter:
Air filter element:Oil-coated paper element
Fuel:
Recommended fuel:Premium unleaded gasoline (Gasohol [E10]
acceptable)
Fuel tank capacity:
17 L (4.5 US gal, 3.7 Imp.gal)
Fuel reserve amount: 3.4 L (0.90 US gal, 0.75 Imp.gal)
Fuel injection:
Throttle body:
ID mark:BN64 20
Spark plu g(s):
Manufacturer/model:
NGK/CR10EK
Spark plug gap: 0.6–0.7 mm (0.024–0.028 in)
Clutch:
Clutch type:Wet, multiple-disc
Drivetrain:
Primary reduction ratio:
2.073 (85/41)
Final drive: Chain
Secondary reduction ratio: 2.813 (45/16)
Transmission type:
Constant mesh 6-speed
Gear ratio: 1st:
2.583 (31/12)
2nd: 2.000 (32/16)
3rd: 1.667 (30/18)
4th:
1.444 (26/18)
UBN6E0E0.book Page 1 Wednesday, January 25, 2017 1:28 PM
Specifications
9-3
9
Auxiliary light:LED
License plate light: 5.0 W
Meter lighting:
LED
Neutral indicator light: LED
High beam indicator light: LED
Oil level warning light:
LED
Turn signal indicator light: LED
Fuel level warning light: LED
Coolant temperature warning light: LED
Engine trouble warning light:
LED
ABS warning light: LED
Immobilizer system indicator light: LED
Shift timing indicator light:
LED
Traction control system indicator/warning
light:
LED
Fuse(s):
Main fuse:50.0 A
Terminal fuse 1:
2.0 A
Headlight fuse: 7.5 A
Signaling system fuse: 10.0 A
Ignition fuse:
15.0 A
Radiator fan motor fuse: 15.0 A × 2
Hazard fuse: 7.5 A
ABS ECU fuse:
7.5 A
Fuel injection system fuse: 15.0 A
ABS motor fuse: 30.0 A ABS solenoid fuse:
10.0 A
Backup fuse: 7.5 A
Electronic throttle valve fuse:
7.5 A
UBN6E0E0.book Page 3 Wednesday, January 25, 2017 1:28 PM
11-1
11
Index
A
ABS ...................................................... 4-19
ABS warning light ................................... 4-7
Air filter element ................................... 7-19
Auxiliary DC connector ........................ 4-30
B
Battery .................................................. 7-35
Brake and clutch levers, checking and
lubricating .......................................... 7-32
Brake and shift pedals, checking and lubricating .......................................... 7-32
Brake fluid, changing ........................... 7-28
Brake fluid level, checking ................... 7-27
Brake lever ........................................... 4-18
Brake lever free play, checking ............ 7-25
Brake light switches ............................. 7-26
Brake pedal .......................................... 4-18
C
Cables, checking and lubricating ......... 7-31
Canister ................................................ 7-12
Care ........................................................ 8-1
Catalytic converters ............................. 4-22
Clutch lever .......................................... 4-17
Clutch lever free play, adjusting ........... 7-24
Coolant ................................................. 7-17
Coolant temperature warning light ......... 4-6
Cowlings and panels, removing and installing ............................................... 7-7
D
Data recording, vehicle ........................ 10-3
Diagnostic connector ........................... 10-2
Dimmer switch ....................................... 4-4
D-mode (drive mode) ............................. 3-1
Drive chain, cleaning and lubricating ... 7-30
Drive chain slack .................................. 7-29
Drive mode switch.................................. 4-5
E
Engine break-in ...................................... 6-4
Engine idling speed, checking ............. 7-20
Engine oil and oil filter cartridge ........... 7-13
Engine serial number............................ 10-1
Engine trouble warning light................... 4-6
EXUP system........................................ 4-29
F
Front and rear brake pads, checking ... 7-26
Front fork, adjusting ............................. 4-25
Front fork, checking ............................. 7-34
Fuel....................................................... 4-20
Fuel consumption, tips for reducing ...... 6-4
Fuel level warning light ........................... 4-6 Fuel tank cap ........................................ 4-20
Fuel tank overflow hose ........................ 4-22
Fuses, replacing.................................... 7-37
H
Handlebar switches ................................ 4-4
Hazard switch ......................................... 4-5
High beam indicator light........................ 4-5
Horn switch............................................. 4-4
I
Identification numbers .......................... 10-1
Ignition circuit cut-off system ............... 4-31
Immobilizer system ................................. 4-1
Immobilizer system indicator light .......... 4-7
Indicator lights and warning lights .......... 4-5
L
License plate light bulb, replacing ........ 7-39
M
Main switch/steering lock ....................... 4-2
Maintenance and lubrication, periodic ... 7-4
Maintenance, emission control
system .................................................. 7-3
Matte color, caution ................................ 8-1
Model label ........................................... 10-1
Multi-function meter unit ........................ 4-8
N
Neutral indicator light.............................. 4-5
O
Oil level warning light .............................. 4-5
P
Parking .................................................... 6-5
Part locations .......................................... 2-1
Pass switch............................................. 4-4
Q
Quick shift system .................................. 3-4
R
Rear view mirrors .................................. 4-24
S
Safety information................................... 1-1
Seats ..................................................... 4-23
Shifting .................................................... 6-3
Shift light ................................................. 4-7
Shift pedal............................................. 4-17
Shock absorber assembly, adjusting ... 4-27
Sidestand .............................................. 4-30
Sidestand, checking and lubricating .... 7-33
Spark plugs, checking .......................... 7-11
Special features ...................................... 3-1
Specifications ......................................... 9-1
Starting the engine.................................. 6-2
Steering, checking ................................ 7-34
UBN6E0E0.book Page 1 Wednesday, January 25, 2017 1:28 PM