2017 YAMAHA YZF-R6 clutch

Table of contents
Safety information ............................1-1
Description ........................................2-1
Left view ..........................................2-1
Right view........................................2-2
Controls and instruments ................2-3
Special features ................................3-1
D-mode (drive mode) ......................3-1
Traction control system...................3-2
Quick shift system ...........................3-4
Instrument an d control functions ....4-1
Immobilizer system .........................4-1
Main switch/steering lock ...............4-2
Handlebar switches.........................4-4
Indicator lights and warning
lights ............................................4-5
Multi-function meter unit .................4-8
Clutch lever ...................................4-17
Shift pedal .....................................4-17
Brake lever ....................................4-18
Brake pedal ...................................4-18
ABS ...............................................4-19
Fuel tank cap.................................4-20
Fuel................................................4-20
Fuel tank overflow hose ................4-22
Catalytic converters .....................4-22
Seats .............................................4-23
Rear view mirrors ..........................4-24
Adjusting the front fork..................4-25
Adjusting the shock absorber assembly....................................4-27
EXUP system ................................4-29
Auxiliary DC connector .................4-30
Sidestand ......................................4-30
Ignition circuit cut-off system........4-31
For your safety – pre-operation
checks ...............................................5-1
Operation an d important ri din g
points .................................................6-1
Starting the engine ..........................6-2
Shifting ............................................6-3 Tips for reducing fuel
consumption................................ 6-4
Engine break-in ............................... 6-4
Parking ............................................ 6-5
Perio dic maintenance an d
a d justment ........................................ 7-1
Owner’s tool kit ............................... 7-2
Periodic maintenance chart for the
emission control system.............. 7-3
General maintenance and
lubrication chart........................... 7-4
Removing and installing cowlings and panels ................................... 7-7
Checking the spark plugs ............. 7-11
Canister......................................... 7-12
Engine oil and oil filter cartridge ... 7-13
Coolant ......................................... 7-17
Air filter element ............................ 7-19
Checking the engine idling speed......................................... 7-20
Checking the throttle grip free play ............................................ 7-20
Valve clearance ............................. 7-21
Tires .............................................. 7-21
Cast wheels .................................. 7-24
Adjusting the clutch lever free play ............................................ 7-24
Checking the brake lever free
play ............................................ 7-25
Brake light switches ...................... 7-26
Checking the front and rear brake pads................................. 7-26
Checking the brake fluid level....... 7-27
Changing the brake fluid............... 7-28
Drive chain slack ........................... 7-29
Cleaning and lubricating the drive chain ................................. 7-30
Checking and lubricating the cables ........................................ 7-31
Checking and lubricating the
throttle grip and cable ............... 7-31
Checking and lubricating the brake and shift pedals ............... 7-32
Checking and lubricating the
brake and clutch levers ............. 7-32
UBN6E0E0.book Page 1 Wednesday, January 25, 2017 1:28 PM

Description
2-3
2
EAU63401
Controls and instruments
12 4 35678
1. Clutch lever (page 4-17)
2. Left handlebar switches (page 4-4)
3. Main switch/steering lock (page 4-2)
4. Multi-function meter unit (page 4-8)
5. Front brake fluid reservoir (page 7-27)
6. Right handlebar switches (page 4-4)
7. Brake lever (page 4-18)
8. Throttle grip (page 7-20)
UBN6E0E0.book Page 3 Wednesday, January 25, 2017 1:28 PM

Special features
3-4
3
EAU79480
Quick shift system
The quick shift system (QS) allows for
full-throttle, clutch lever-less, electron-
ically-assisted upshifts. When the shift
switch detects motion in the shift pedal
(page 4-17), engine power and drive
torque are momentarily adjusted to al-
low the upshift to occur.
TIP
The quick shift system operates
when traveling at least 20 km/h (12
mi/h) with an engine speed of
2000 r/min or higher, and only
when accelerating.
 It does not operate when the
clutch lever is pulled.
UBN6E0E0.book Page 4 Wednesday, January 25, 2017 1:28 PM

Instrument and control functions
4-17
4
EAU12822
Clutch lever
The clutch lever is located on the left
side of the handlebar. To disengage
the clutch, pull the lever toward the
handlebar grip. To engage the clutch,
release the lever. The lever should be
pulled rapidly and released slowly for
smooth clutch operation.
The clutch lever is equipped with a
clutch switch, which is part of the igni-
tion circuit cut-off system. (See page
4-31.)
EAU80490
Shift pe dal
The shift pedal is located on the left
side of the motorcycle. While using the
clutch lever, press down on the shift
pedal to change to a lower gear, or pull
up with your toes to shift to a higher
gear. (See page 6-3.)
TIP
For equipped vehicles, when the quick
shift system is turned on, the shift
switch senses shift pedal movement
and allows for upshifting without oper-
ating the clutch lever. (See page 3-4.)
1. Clutch lever
1
1. Shift pedal
2. Shift switch
1
2
UBN6E0E0.book Page 17 Wednesday, January 25, 2017 1:28 PM

Instrument and control functions
4-31
4
EAU64050
Ig nition circuit cut-off system
The ignition circuit cut-off system
(comprising the sidestand switch,
clutch switch and neutral switch) has
the following functions.
 It prevents starting when the
transmission is in gear and the
sidestand is up, but the clutch le-
ver is not pulled.
 It prevents starting when the
transmission is in gear and the
clutch lever is pulled, but the side-
stand is still down.
 It cuts the running engine when
the transmission is in gear and the
sidestand is moved down.
Periodically check the operation of the
ignition circuit cut-off system accord-
ing to the following procedure.
UBN6E0E0.book Page 31 Wednesday, January 25, 2017 1:28 PM

Instrument and control functions
4-32
4
With the engine turned off:
1. Move the sidestand down.
2.
Make sure that the start/engine stop
switch is set to “ ”.
3. Turn the key on.
4. Shift the transmission into the neutral position.
5.
Push the “ ” side of the start/engine
stop switch.
Does the engine start?
With the engine still running:
6. Move the sidestand up.
7. Keep the clutch lever pulled.
8. Shift the transmission into gear.
9. Move the sidestand down.
Does the engine stall?
After the engine has stalled:
10. Move the sidestand up.
11. Keep the clutch lever pulled.
12.
Push the “ ” side of the
start/engine stop switch.
Does the engine start?
The system is OK. The motorcycle can
be ridden.
The neutral switch may not be working
correctly.
The motorcycle should not be ridden
until checked by a Yamaha dealer.
The sidestand switch may not be
working correctly.
The motorcycle should not be ridden
until checked by a Yamaha dealer.
The clutch switch may not be working
correctly.
The motorcycle should not be ridden
until checked by a Yamaha dealer.
WARNING
If a malfunction is noted, have a
Yamaha dealer check the system
before riding.
YES NO
YESNO
YESNO
UBN6E0E0.book Page 32 Wednesday, January 25, 2017 1:28 PM

For your safety – pre-operation checks
5-1
5
EAU63440
Inspect your vehicle each time you use it to make sure the vehicle is in safe oper-
ating condition. Always follow the inspection and maintenance procedures and
schedules described in the Owner’s Manual.
WARNING
EWA11152
Failure to inspect or maintain the vehicle properly increases the possibility
of an acci dent or equipment d amage. Do not operate the vehicle if you fin d
any prob lem. If a pro blem cannot be corrected b y the proce dures provi ded
in this manual, have the vehicle inspecte d b y a Yamaha d ealer.
Before using this vehicle, check the following points:
ITEM CHECKSPAGE
Fuel • Check fuel level in fuel tank.
• Refuel if necessary.
• Check fuel line for leakage.
• Check fuel tank overflow hose for obstructions, cracks
or damage, and check hose connection. 4-20,
4-22
En gine oil • Check oil level in engine.
• If necessary, add recommended oil to specified level.
• Check vehicle for oil leakage. 7-13
Coolant • Check coolant level in reservoir.
• If necessary, add recommended coolant to specified
level.
• Check cooling system for leakage. 7-17
Front brake • Check operation.
• If soft or spongy, have Yamaha dealer bleed hydraulic
system.
• Check brake pads for wear.
• Replace if necessary.
• Check fluid level in reservoir.
• If necessary, add specified brake fluid to specified level.
• Check hydraulic system for leakage. 7-26,
7-27
Rear brake • Check operation.
• If soft or spongy, have Yamaha dealer bleed hydraulic
system.
• Check brake pads for wear.
• Replace if necessary.
• Check fluid level in reservoir.
• If necessary, add specified brake fluid to specified level.
• Check hydraulic system for leakage. 7-26,
7-27
Clutch • Check operation.
• Lubricate cable if necessary.
• Check lever free play.
• Adjust if necessary. 7-24
UBN6E0E0.book Page 1 Wednesday, January 25, 2017 1:28 PM

For your safety – pre-operation checks
5-2
5
Throttle grip • Make sure that operation is smooth.
• Check throttle grip free play.
• If necessary, have Yamaha dealer adjust throttle grip
free play and lubricate cable and grip housing. 7-20,
7-31
Control ca bles • Make sure that operation is smooth.
• Lubricate if necessary.
7-31
Drive chain • Check chain slack.
• Adjust if necessary.
• Check chain condition.
• Lubricate if necessary. 7-29,
7-30
Wheels an d tires •Check for damage.
• Check tire condition and tread depth.
• Check air pressure.
• Correct if necessary. 7-21,
7-24
Brake an d shift pe dals • Make sure that operation is smooth.
• Lubricate pedal pivoting points if necessary. 7-32
Brake an d clutch le-
vers • Make sure that operation is smooth.
• Lubricate lever pivoting points if necessary.
7-32
Si destan d • Make sure that operation is smooth.
• Lubricate pivot if necessary. 7-33
Chassis fasteners • Make sure that all nuts, bolts and screws are properly
tightened.
• Tighten if necessary. —
Instruments, li ghts,
si gnals an d switches • Check operation.
• Correct if necessary.
—
Si destan d switch • Check operation of ignition circuit cut-off system.
• If system is not working correctly, have Yamaha dealer
check vehicle. 4-30
ITEM
CHECKSPAGE
UBN6E0E0.book Page 2 Wednesday, January 25, 2017 1:28 PM